BATTERY MODULE AND ELECTRONIC DEVICE CONTAINING THE SAME
20230238672 · 2023-07-27
Assignee
Inventors
Cpc classification
Y02E60/10
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
International classification
Abstract
A battery module includes a battery unit, a circuit board, and an expansion portion. The expansion portion is disposed between a first body and a second body and/or between a first tab and a second tab of the battery unit, and the expansion portion is configured to disconnect the first tab and/or the second tab from the circuit board.
Claims
1. A battery module, comprising: a battery unit comprising a first battery and a second battery; wherein the first battery comprises a first body and a first tab; the second battery comprises a second body and a second tab; and in a thickness direction of the first battery, the first battery is arranged alongside the second battery; wherein a direction perpendicular to the thickness direction of the first battery is defined as a first direction; and in the first direction, the battery unit comprises a first end and a second end opposite to the first end; and the first tab protrudes from the first body at the first end, and the second tab protrudes from the second body at the first end; a circuit board disposed at an outer side of the first end in the first direction, the first tab is connected to the circuit board, and the second tab is connected to the circuit board; and an expansion portion disposed between the first body and the second body and/or between the first tab and the second tab, and the expansion portion is configured to disconnect the first tab and/or the second tab from the circuit board.
2. The battery module according to claim 1, wherein the expansion portion comprises a capsule and a gassing material accommodated in the capsule.
3. The battery module according to claim 2, wherein the capsule is made of a material comprising at least one selected from the group consisting of polyphenol or polyamide; and the gassing material comprises at least one selected from the group consisting of sodium nitride, calcium carbonate, magnesium carbonate, sodium carbonate, potassium carbonate, sodium bicarbonate, magnesium bicarbonate, potassium bicarbonate, or calcium bicarbonate.
4. The battery module according to claim 2, wherein a thickness of the capsule is 100 μm to 1000 μm.
5. The battery module according to claim 1, wherein the expansion portion is located between the first body and the second body, and the expansion portion comprises a capsule and a foaming agent accommodated in the capsule.
6. The battery module according to claim 5, wherein the foaming agent comprises a polyurethane foam sealing agent.
7. The battery module according to claim 5, wherein the capsule is made of a material comprising at least one selected from the group consisting of polypropylene or polyethylene; and a thickness of the capsule is 50 μm to 500 μm.
8. The battery module according to claim 5, wherein in the thickness direction of the first battery, a projection of the first battery overlaps a projection of the second battery to form an overlap portion; and a direction perpendicular to the thickness direction of the first battery and the first direction is defined as a second direction, and a projection of the expansion portion is disposed at a middle position of the overlap portion in the second direction.
9. The battery module according to claim 1, further comprising a buffer disposed between the first body and the second body, and in the first direction, the expansion portion is closer to the first end than the buffer.
10. The battery module according to claim 9, wherein, in the thickness direction of the first battery, a projection of the expansion portion is separated from a projection of the buffer.
11. The battery module according to claim 1, further comprising a housing, the battery unit is disposed in the housing, and the circuit board is disposed between the first end and the housing.
12. An electronic device, comprising a battery module; wherein the battery module comprises: a battery unit comprising a first battery and a second battery; wherein the first battery comprises a first body and a first tab; the second battery comprises a second body and a second tab; and in a thickness direction of the first battery, the first battery and the second battery are arranged alongside; wherein a direction perpendicular to the thickness direction of the first battery is defined as a first direction; and in the first direction, the battery unit comprises a first end and a second end opposite to the first end; and the first tab protrudes from the first body at the first end, and the second tab protrudes from the second body at the first end; a circuit board disposed at an outer side of the first end in the first direction, the first tab is connected to the circuit board, and the second tab is connected to the circuit board; and an expansion portion disposed between the first body and the second body and/or between the first tab and the second tab, and the expansion portion is configured to disconnect the first tab and/or the second tab from the circuit board.
13. The electronic device according to claim 12, wherein the expansion portion comprises a capsule and a gassing material accommodated in the capsule.
14. The electronic device according to claim 13, wherein the capsule is made of a material comprising at least one selected from the group consisting of polyphenol or polyamide; and the gassing material comprises at least one selected from the group consisting of sodium nitride, calcium carbonate, magnesium carbonate, sodium carbonate, potassium carbonate, sodium bicarbonate, magnesium bicarbonate, potassium bicarbonate, or calcium bicarbonate.
15. The electronic device according to claim 13, wherein a thickness of the capsule is 100 μm to 1000 μm.
16. The electronic device according to claim 12, wherein the expansion portion is located between the first body and the second body, and the expansion portion comprises a capsule and a foaming agent accommodated in the capsule.
17. The electronic device according to claim 16, wherein the foaming agent comprises a polyurethane foam sealing agent.
18. The electronic device according to claim 16, wherein the capsule is made of a material comprising at least one selected from the group consisting of polypropylene or polyethylene; and a thickness of the capsule is 50 μm to 500 μm.
19. The electronic device according to claim 16, wherein in the thickness direction of the first battery, a projection of the first battery overlaps a projection of the second battery to form an overlap portion; and a direction perpendicular to the thickness direction of the first battery and the first direction is defined as a second direction, and a projection of the expansion portion is disposed at a middle position of the overlap portion in the second direction.
20. The electronic device according to claim 12, wherein the battery module further comprises a buffer disposed between the first body and the second body, and in the first direction, the expansion portion is closer to the first end than the buffer.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0018] The following describes this application in more detail with reference to drawings and specific embodiments.
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[0030]
REFERENCE NUMERALS OF MAIN COMPONENTS
[0031] Battery module 100 [0032] Battery unit 10 [0033] Circuit board 30 [0034] Expansion portion 50 [0035] Buffer 70 [0036] Housing 90 [0037] First battery 101 [0038] Second battery 103 [0039] First end 10a [0040] Second end 10b [0041] First body 1011 [0042] First tab 1012 [0043] Third tab 1013 [0044] Second body 1031 [0045] Second tab 1032 [0046] Fourth tab 1033 [0047] Capsule 501, 502 [0048] Gassing material 503 [0049] Foaming agent 504 [0050] Overlap portion 110 [0051] Thickness direction X [0052] First direction Y [0053] Second direction Z
[0054] The following further describes the embodiments of this application with reference to the drawings.
DETAILED DESCRIPTION
[0055] Unless otherwise defined, all technical and scientific terms used herein have the same meanings as what is usually understood by a person skilled in the art. The terms used herein are merely intended to describe specific embodiments but not to limit the embodiments of this application.
[0056] In addition, the terms such as “first” and “second” used herein are merely intended for ease of description, but not understood as indicating or implying priority or implicitly specifying the number of technical features mentioned. Therefore, a feature qualified by “first” or “second” may explicitly or implicitly include at least one such feature.
[0057] In this application, unless otherwise expressly specified and qualified, the terms such as “connection” and “fixing” need to be understood in a broad sense, for example, understood as a fixed connection or a detachable connection or understood as being integrated into a whole; or understood as a mechanical connection or an electrical connection, a direct connection or an indirect connection implemented through an intermediary; or understood as interior communication between two components or interaction between two components. A person of ordinary skill in the art understands the specific meanings of the terms in this application according to the context.
[0058] Referring to
[0059] Understandably, in an implementation, the thickness direction X of the first battery 101 may be the thickness direction of the second battery 103. In an implementation, the thickness direction X of the first battery 101 may be the thickness direction of the battery unit 10.
[0060] A direction perpendicular to the thickness direction X of the first battery 101 is defined as a first direction Y In an implementation, the first direction Y may be a length direction of the first battery 101. A direction perpendicular to the thickness direction X and the first direction Y is defined as a second direction Z. In an implementation, the second direction Z may be a width direction of the first battery 101.
[0061] In the first direction Y, the battery unit 10 includes a first end 10a and a second end 10b. The first end 10a is shown as an upper end of the battery unit 10 in
[0062] The circuit board 30 is disposed at an outer side of the first end 10a in the first direction Y The first tab 1012 is connected to the circuit board 30, and the second tab 1032 is connected to the circuit board 30. Understandably, the circuit board 30 is configured to manage a charging and discharging process of the battery unit 10.
[0063] The expansion portion 50 is disposed between the first body 1011 and the second body 1031 and/or between the first tab 1012 and the second tab 1032. The expansion portion 50 is configured to disconnect the first tab 1012 and/or the second tab 1032 from the circuit board 30.
[0064]
[0065] As shown in
[0066] In an embodiment, the first tab 1012 and the third tab 1013 may be two homopolar tabs of the first battery 101. To be specific, both the first tab 1012 and the third tab 1013 may be positive or negative tabs of the first battery 101 concurrently. In an embodiment, the first tab 1012 and the third tab 1013 may be two heteropolar tabs of the first battery 101. To be specific, the first tab 1012 is a positive tab, and the third tab 1013 is a negative tab; or, the first tab 1012 is a negative tab, and the third tab 1013 is a positive tab.
[0067] As shown in
[0068] As shown in
[0069] As shown in
[0070] The sodium nitride is an unstable alkali metal nitride expressed by a chemical formula of Na.sub.3N, and can be easily hydrolyzed and decomposed. In an overcharging process of the battery module, the temperature of the battery unit 10 rises. When the temperature rises to a value higher than 90° C., the Na.sub.3N solid is decomposed to produce nitrogen to generate an extrusion force greater than 160 N. The circuit board 30 is connected to the first tab 1012 and the second tab 1032 by laser welding with a welding tension of approximately 100 N. The tension required for tearing off the first tab 1012 and the second tab 1032 itself is 80 N to 160 N. The extrusion force of the gas generated by the thermally decomposed gassing material is greater than 160 N, and therefore, can disconnect the first tab 1012 and/or the second tab 1032 from the circuit board 30, making the battery module unable to continue charging and discharging, thereby reducing the risk brought by continued use of the battery module.
[0071] The gassing principle of the gassing material is thermal decomposition. Understandably, when the gassing material 503 is accommodated in the capsule 501, the expansion portion 50 may be disposed between the first body 1011 and the second body 1031; or, disposed between the tabs, that is, between the first tab 1012 and the second tab 1032, or between the third tab 1013 and the fourth tab 1033. When the expansion portion 50 is disposed between the first body 1011 and the second body 1031, the heating area is large. When the expansion portion 50 is disposed between the first tab 1012 and the second tab 1032, or between the third tab 1013 and the fourth tab 1033, the heat transfer speed is high because the tabs are generally made of a metal material.
[0072] As shown in
[0073] When the battery module 100 is used in harsh conditions, for example, in an overcharging process, the battery unit 10 generates gas, and the pressure between the first battery 101 and the second battery 103 increases. The capsule 502 between the first body 1011 and the second body 1031 is crushed. The foaming agent contacts the moisture in the air and expands to disconnect the first tab 1012 and/or the second tab 1032 from the circuit board 30. The battery module 100 is unable to continue charging and discharging, thereby reducing the risk brought by continued use of the battery module 100. Understandably, when the foaming agent 504 is accommodated in the capsule 502, the capsule 502 needs to be crushed, the expansion portion 50 is preferably disposed between the first body 1011 and the second body 1031.
[0074] As shown in
[0075] Still referring to
[0076] As shown in
[0077] The following further describes this application with reference to specific embodiments.
Embodiment 1
[0078] As shown in
Embodiment 2
[0079] This embodiment differs from Embodiment 1 in that the capsule 501 is made of polyamide. Other settings are the same as those in Embodiment 1, and are omitted here. An overcharge test is performed on the prepared battery module 100. The test result is: The top of the battery module 100 is burst open, the connection between the first tab 1012 and the second tab 1032 and the circuit board 30 is broken, the battery module 100 stops charging, and the battery module 100 neither catches fire nor explodes, and passes the overcharge test.
Embodiment 3
[0080] This embodiment differs from Embodiment 1 in that the thickness of the capsule 501 is 200 μm. Other settings are the same as those in Embodiment 1, and are omitted here. An overcharge test is performed on the prepared battery module 100. The test result is: The top of the battery module 100 is burst open, the connection between the first tab 1012 and the second tab 1032 and the circuit board 30 is broken, the battery module 100 stops charging, and the battery module 100 neither catches fire nor explodes, and passes the overcharge test.
Embodiment 4
[0081] This embodiment differs from Embodiment 1 in: the expansion portion 50 is a capsule 502 containing a foaming agent 504, where the foaming agent 504 includes polyurethane foam sealing agent; the capsule 502 is made of polyethylene (PE); and the thickness of the capsule 502 is 100 μm. Other settings are the same as those in Embodiment 1, and are omitted here. An overcharge test is performed on the prepared battery module 100. The test result is: The top of the battery module 100 is burst open, the connection between the first tab 1012 and the second tab 1032 and the circuit board 30 is broken, the battery module 100 stops charging, and the battery module 100 neither catches fire nor explodes, and passes the overcharge test.
Embodiment 5
[0082] This embodiment differs from Embodiment 1 in: the expansion portion 50 is a capsule 502 containing a foaming agent 504, where the foaming agent 504 includes polyurethane foam sealing agent; the capsule 502 is made of polypropylene (PP); and the thickness of the capsule 502 is 200 μm. Other settings are the same as those in Embodiment 1, and are omitted here. An overcharge test is performed on the prepared battery module 100. The test result is: The top of the battery module 100 is burst open, the connection between the first tab 1012 and the second tab 1032 and the circuit board 30 is broken, the battery module 100 stops charging, and the battery module 100 neither catches fire nor explodes, and passes the overcharge test.
Embodiment 6
[0083] This embodiment differs from Embodiment 1 in: the expansion portion 50 is a capsule 502 containing a foaming agent 504, where the foaming agent 504 includes polyurethane foam sealing agent; the capsule 502 is made of polypropylene (PP); and the thickness of the capsule is 500 μm. Other settings are the same as those in Embodiment 1, and are omitted here. An overcharge test is performed on the prepared battery module 100. The test result is: The top of the battery module 100 is burst open, the connection between the first tab 1012 and the second tab 1032 and the circuit board 30 is broken, the battery module 100 stops charging, and the battery module 100 neither catches fire nor explodes, and passes the overcharge test.
Embodiment 7
[0084] This embodiment differs from Embodiment 6 in that the thickness of the capsule 502 is 10 μm. Other settings are the same as those in Embodiment 6, and are omitted here. In the manufacturing process, the capsule 502 is ruptured in advance, and the foaming agent 504 foams in advance, so that the connection between the tab and the circuit board 30 can be cut off.
Embodiment 8
[0085] A first battery 101 and a second battery 103 are stacked together with a buffer 70. The buffer 70 is foam. The stacked parts are welded to a circuit board 30. The first battery 101 contains a first tab 1012, and the second battery contains a second tab 1032. After welding, an expansion portion 50 is disposed between the first tab 1012 and the second tab 1032. The expansion portion 50 is a capsule 501 containing a gassing material 503. The gassing material 503 is Na.sub.3N. The capsule 501 is made of polyphenol, and the inner layer is coated with a polychloroprene polymer to achieve airtightness. The thickness of the capsule is 200 μm. The battery module 100 is loaded into the housing 90 to form a battery module 100. An overcharge test is performed on the battery module 100. The test result is: The top of the battery module 100 is burst open, the connection between the first tab 1012 and the second tab 1032 and the circuit board 30 is broken, the battery module 100 stops charging, and the battery module 100 neither catches fire nor explodes, and passes the overcharge test.
Comparative Embodiment 1
[0086] In Comparative Embodiment 1, a plurality of batteries are stacked together with foam. The stacked parts are welded to a circuit board 30, and loaded into a housing 90 to form a battery module 100. An overcharge test is performed on the battery module 100. The test result is: The top of the battery module 100 is not burst open, the connection between the first tab 1012 and the second tab 1032 and the circuit board 30 is not broken, the battery module 100 continues charging, and the battery module 100 is thermally runaway and fails the overcharge test.
[0087] Table 1 shows the settings and test results of each embodiment and each comparative embodiment.
TABLE-US-00001 TABLE 1 Material Material for Thickness of Location of expansion accommodated preparing capsule Test portion in capsule capsule (μm) results Embodiment Between the first body Gassing Polyphenol 300 Pass 1 and the second body material Embodiment Between the first body Gassing Polyamide 300 Pass 2 and the second body material Embodiment Between the first body Gassing Polyphenol 200 Pass 3 and the second body material Embodiment Between the first body Foaming agent Polyethylene 100 Pass 4 and the second body Embodiment Between the first body Foaming agent Polypropylene 200 Pass 5 and the second body Embodiment Between the first body Foaming agent Polypropylene 500 Pass 6 and the second body Embodiment Between the first body Foaming agent Polypropylene 10 Capsule is 7 and the second body ruptured in advance Embodiment Between the first tab Gassing Polyphenol 200 Pass 8 and the second tab material Comparative None None None None Fail Embodiment 1
[0088] In Embodiments 1 to 3, an expansion portion containing a gassing material is disposed between the first body and the second body, and an appropriate capsule material and an appropriate capsule thickness are selected. All battery modules can pass the overcharge test. In Embodiments 4 to 7, an expansion portion containing a foaming agent is disposed between the first body and the second body, so that the connection between the tab and the circuit board can be cut off. All battery modules can pass the overcharge test. In Embodiment 8, an expansion portion containing a gassing material is disposed between the first tab and the second tab, and an appropriate capsule material and an appropriate capsule thickness are selected. The battery module in Embodiment 8 can pass the overcharge test. Comparative Embodiment 1 fails the overcharge test because no expansion portion is disposed. In Embodiment 7, the capsule is ruptured in advance due to a small thickness of the capsule, but the thickness of the capsule in Embodiments 4 to 6 is within an appropriate range.
[0089] In the battery module and the electronic device according to this application, the expansion portion is disposed between the first body and the second body and/or between the first tab and the second tab. The expansion portion expands when heated or compressed, so that the first tab and/or the second tab are disconnected from the circuit board to stop charging or discharging, thereby reducing the risk brought by continued use of the battery module.