Downhole Tractor Comprising An Improved Hydraulic System
20200200194 ยท 2020-06-25
Inventors
Cpc classification
F15B2211/40553
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F15B15/18
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F15B2211/6052
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
E21B23/001
FIXED CONSTRUCTIONS
E21B23/14
FIXED CONSTRUCTIONS
F15B2211/6055
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F15B11/20
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F15B11/17
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F15B11/20
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
E21B23/00
FIXED CONSTRUCTIONS
F15B11/16
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F15B13/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A downhole tractor having a hydraulic system for driving a plurality of hydraulic cylinders and a plurality of hydraulic motors. The system comprises: a hydraulic power pack; a first hydraulic supply line for supplying hydraulic fluid to the plurality of hydraulic cylinders; a second hydraulic supply line for supplying hydraulic fluid to plurality of hydraulic motors; a valve section comprising a respective part of first hydraulic supply line and a further respective part of second hydraulic supply line, valve section further comprising an inlet for receiving hydraulic fluid, and a set of valves, and a hydraulic bypass supply line coupled to hydraulic power pack for supplying hydraulic fluid directly to the inlet of valve section bypassing at least part of first hydraulic supply line and second hydraulic supply line. The first and the second hydraulic supply line each comprise two parts connected via respective part in the valve section. Each respective part is connected to a respective sub-set of plurality of hydraulic components. The valve section configured for individually controlling flow of hydraulic fluid into each respective part of hydraulic supply lines.
Claims
1. Downhole tractor comprising a hydraulic system for driving a plurality of hydraulic cylinders and a plurality of hydraulic motors, wherein the hydraulic system comprises: a hydraulic power pack; a first hydraulic supply line for supplying hydraulic fluid to the plurality of hydraulic cylinders; a second hydraulic supply line for supplying the hydraulic fluid to the plurality of hydraulic motors; a valve section comprising a respective parts of the first hydraulic supply lines and a further respective part of the second hydraulic supply line, and the valve section further comprising an inlet for receiving the hydraulic fluid, and a set of valves, and a hydraulic bypass supply line coupled to the hydraulic power pack for supplying the hydraulic fluid directly to the inlet of the valve section bypassing at least part of the first hydraulic supply line and the second hydraulic supply line (300); wherein the first hydraulic supply line comprises a first part and a second part that are connected via the respective part in the valve section, wherein the first part of the first hydraulic supply line is connected to a sub-set of the plurality of hydraulic cylinders, wherein the second part of the first hydraulic supply line is connected to a further sub-set of the plurality of hydraulic cylinders, wherein the second hydraulic supply line comprises a first part and a second part that are connected via the further respective part in the valve section, wherein the first part of the second hydraulic supply line is connected to a sub-set of the plurality of hydraulic motors, wherein the second part of the second hydraulic supply line is connected to a further sub-set of the plurality of hydraulic motors, wherein the valve section is configured for individually controlling flow of the hydraulic fluid into each respective part of the hydraulic supply lines.
2. The downhole tractor in accordance with claim 1, wherein the valve section comprises a pressure-setting valve provided in between the respective part of the first hydraulic supply line and the respective part of the second hydraulic supply line, the pressure-setting valve being configured for feeding excess hydraulic fluid in the first hydraulic supply line to the second hydraulic supply line.
3. The downhole tractor in accordance with claim 1, wherein the valve section comprises respective valves placed in said hydraulic supply lines for allowing individual control of the flow of the hydraulic fluid into each respective part of the hydraulic supply lines.
4. The downhole tractor in accordance with claim 1, wherein the valve section comprises a relief valve for dumping hydraulic fluid from the respective part of the second hydraulic supply line to a tank.
5. The downhole tractor in accordance with claim 1, wherein the first hydraulic supply line is terminated at a side facing the hydraulic power pack for allowing hydraulic fluid only to flow to the plurality of hydraulic cylinders via the hydraulic bypass supply line.
6. The downhole tractor in accordance with claim 2, wherein the second hydraulic supply line is coupled to the hydraulic power pack via a check valve (CV) for allowing hydraulic fluid to be directly fed into second hydraulic supply line via the hydraulic power pack in a first operational mode of the downhole tractor and for preventing hydraulic fluid to flow back into the hydraulic power pack in a second operational mode of the downhole tractor, wherein hydraulic fluid flows to the second hydraulic supply line via the hydraulic bypass supply line and the pressure-setting valve.
7. The downhole tractor in accordance with claim 1, wherein the first hydraulic supply line comprises a bidirectional hydraulic supply line.
8. The downhole tractor in accordance with claim 1, wherein the second hydraulic supply line comprises a unidirectional hydraulic supply line.
9. The downhole tractor in accordance with claim 1, wherein each hydraulic cylinder is configured for actuating at least one tractor arm or other hydraulic actuator.
10. The downhole tractor in accordance with claim 1, wherein each hydraulic motor is configured for rotating at least one tractor wheel or other hydraulic rotatable tool.
11. The downhole tractor in accordance with claim 1, wherein the hydraulic system further comprises: a further hydraulic bypass supply line coupled to the hydraulic power pack for supplying the hydraulic fluid directly to a further inlet of the valve section bypassing at least part of the first hydraulic supply line and the second hydraulic supply line.
12. The downhole tractor win accordance with claim 1, further comprising at least one pressure sensor for monitoring pressure in a respective one of the hydraulic supply lines and hydraulic bypass supply line.
Description
BRIEF INTRODUCTION OF THE DRAWINGS
[0040] In the following is described examples of embodiments illustrated in the accompanying drawings, wherein:
[0041]
[0042]
[0043]
[0044]
DETAILED DESCRIPTION OF THE EMBODIMENTS
[0045] Various illustrative embodiments of the present subject matter are described below. In the interest of clarity, not all features of an actual implementation are described in this specification. It will of course be appreciated that in the development of any such actual embodiment, numerous implementation-specific decisions must be made to achieve the developers' specific goals, such as compliance with system-related and business-related constraints, which will vary from one implementation to another. Moreover, it will be appreciated that such a development effort might be complex and time-consuming, but would nevertheless be a routine undertaking for those of ordinary skill in the art having the benefit of this disclosure.
[0046] The present subject matter will now be described with reference to the attached figures. Various systems, structures and devices are schematically depicted in the drawings for purposes of explanation only and so as to not obscure the present disclosure with details that are well known to those skilled in the art. Nevertheless, the attached drawings are included to describe and explain illustrative examples of the present disclosure. The words and phrases used herein should be understood and interpreted to have a meaning consistent with the understanding of those words and phrases by those skilled in the relevant art. No special definition of a term or phrase, i.e., a definition that is different from the ordinary and customary meaning as understood by those skilled in the art, is intended to be implied by consistent usage of the term or phrase herein. To the extent that a term or phrase is intended to have a special meaning, i.e., a meaning other than that understood by skilled artisans, such a special definition will be expressly set forth in the specification in a definitional manner that directly and unequivocally provides the special definition for the term or phrase.
[0047] Hydraulic tractor systems are typically built up as follows:
[0048] 1. An electronics unitThis unit communicates with the surface panels, transfers sensor data (such as pressure data) from the instrumented part of the tractor and controls activation and propulsion of the tractor system, including steering and control of the signals on the electric cables that are distributed throughout the tractor.
[0049] 2. A motor unitThis unit includes the electromotor, the hydraulic pump and the manifold for generating and distributing the hydraulic propulsion pressure.
[0050] 3. Driving sectionsThis unit includes two or more arm systems per driving section.
[0051] 4. A compensatorThis unit regulates the internal pressure in relation to the ambient pressure of the system, and feeds hydraulic oil to compensate for leakage.
[0052] There exist hydraulic systems having only one hydraulic circuit (a hydraulic supply line with a return line). In these systems the single hydraulic circuit activates both the pivotable arms as well as the wheels. A bypass line in such systems may also extend the functionality in a limited manner switching on and off sections but would not allow independent control of drive wheels.
[0053] The invention primarily aims at improving hydraulic systems having two hydraulic circuits, i.e. two hydraulic supply lines, wherein one hydraulic supply line activates the pivotable arms and the other hydraulic supply line activates the wheels.
[0054] The hydraulic system uses hydraulic power generated by an electric motor and a pump. The pump generates volume and pressure to two different separated hydraulic circuits, whereas the manifold that is coupled to the pump regulates the pressure as well as the on- and off-function.
[0055] At the start-up of the hydraulic system the hydraulic pressure is generated by the motor/pump system and provided to the arm and wheel propulsion. The arm pressure is held constant at a predefined level and any excess volume is fed to the tank. The biggest (hydraulic) volume is fed to the wheel motors for propulsion of the system. The whole hydraulic circuit is optimized for minimal friction and for maximal use of the available hydraulic power. The wheel motors, the gearing ratio from the motors to the wheels and the wheel size are all calculated and dimensioned to provide the desired propulsion force.
[0056] Less friction as well as a larger generated hydraulic volume in the hydraulic circuit will increase the speed of the wheel propulsion system.
[0057]
[0058] The manifold block 110 comprises a (3-port) sequence valve 112 and a relief valve 114 connected to the first hydraulic supply line 200 as illustrated. The relief valve 114 is configured for holding the correct pressure on the first hydraulic supply line 200 as earlier discussed. Both the sequence valve 112 and the relief valve 114 are connected to tank 99 as illustrated. The manifold block 110 further comprises a further relief valve 116 and a further sequence valve 118 connected to the second hydraulic supply line 300 as illustrated. Both the further relief valve 116 and the further sequence valve 118 are connected to tank 99 as illustrated.
[0059]
[0060] The downhole tractor 10 comprises a plurality of modules that are connected together, which is a common way downhole tractors are made. It must be stressed, however, that the invention is not limited to modularly-built downhole tractors. The downhole tractor comprises a top module 11 (also called top sub). This top module 11 forms the interface with the wireline (not shown) to the surface. The top module 11 is connected to a telemetry module 13, which is configured for the telemetric communication with the surface through the wireline (including the transmission of sensor data to the surface). The telemetry module 13 is connected to hydraulic power pack 100a, which comprises a motor module and a motor controller. As will be discussed later in the detailed description, the hydraulic power pack 100a of the invention may be adapted in comparison with the hydraulic power pack 100 of the prior art as shown in
[0061] The hydraulic power pack 100a is connected to a series connection of two drive modules (sections) 150-1, 150-2, also being referred to as the upper drive sections. The second upper drive sections 150-2 is connected to a valve module 400, which is a new feature of the downhole tractor 10 of the invention that has not been reported in the prior art before. That is to say a valve module in between drive sections. The valve module 400 is further connected to a series connection of two further drive modules (sections) 150-3, 150-4, also being referred to as the lower drive sections. The lowest drive section 150-4 is connected to a terminal module 18 (also called compensator sub), which on its turn is connected to a bottom module 19 (or bottom sub). This downhole tractor 10 comprises a hydraulic system that extends from the hydraulic power pack 100a all the way to the compensator sub 18.
[0062]
[0063] The upper drive sections 150a-1, 150a-2 have been amended in that these comprise a hydraulic bypass supply line 250. The hydraulic bypass supply line 250 is a new feature that has not been reported in the prior art before. It is this extra line 250, which in combination with the valve module 400 opens up a tremendous amount of extra options.
[0064] The valve module 400 effectively divides the first hydraulic supply line 200 in a first part 200-1 (within the upper drive sections 150a-1, 150a-2) and a second part 200-2 (within the lower drive sections 150-3, 150-4). Similarly, the valve module 400 effectively divides the second hydraulic supply line 300 in a first part 300-1 (within the upper drive sections 150a-1, 150a-2) and a second part 300-2 (within the lower drive sections 150-3, 150-4). Consequently, within the valve module 400 there is respective parts 200a, 300a of the respective hydraulic supply lines 200, 300 that connected the respective first parts 200-1, 300-1 with the respective second parts 200-2, 300-2.
[0065] The hydraulic bypass supply line 250 is fed into an inlet 401 of the valve module 400, which then leads this line towards a feeding point FP on the respective part 200a of the first hydraulic supply line 200 as illustrated.
[0066]
[0067] The purpose of the first and second controllable switches V1, V2 is to be able to selectively dump the respective hydraulic fluid in the respective hydraulic supply lines 200, 300 to tank for the purpose of changing the operational mode of the tractor as will be explained later.
[0068] The adapted manifold block 110a further comprises a rerouting of the first hydraulic supply line 200 to the hydraulic bypass supply line 250 in the upper drive sections 150a-1, 150a-2. Furthermore, the manifold block 110a comprises a termination TM for terminating the first hydraulic supply line 200. This termination is illustrated in the manifold block 110a, but it might also have been placed within the most upper drive section 150a-1.
[0069] The adapted manifold block 110a further comprises a check valve CV in the second hydraulic supply line 300 as illustrated. The function of the check valve CV is to allow hydraulic fluid to flow from the left to the right, but not in the opposite direction. The purpose of this check valve will be explained with reference to
[0070] The main purpose of the valve module 400 is to receive the hydraulic fluid from the hydraulic bypass supply line 250 and to distribute it for the respective parts 200-1, 200-2, 300-1, 300-2 of the hydraulic supply lines 200, 300. However, a further purpose is to be able to individually control a flow of hydraulic fluid in each of said parts 200-1, 200-2, 300-1, 300-2. In order to achieve that an implementation of the valve module 400 as shown in
[0071]
[0072]
[0073]
[0074]
[0075]
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[0077]
[0078] As discussed in view of the figures, the downhole tractor in accordance with the invention has upper and lower drive sections separated by a valve module, wherein the number of upper and lower sections is flexible (for instance two as illustrated).
[0079] As has been explained, the downhole tractor can run as a normal 4-section tractor, and using the adapted manifold (part of hydraulic power pack) it has become very flexible.
[0080] The wireline tractor of the invention can also run with just the upper sections powered and the lower sections closed (tandem tractor upper mode). This gives the benefit of extra speed but it also means that the downhole tractor can push the closed lower sections past impassable obstructions (for example the Side Pocket challenge), where after the downhole tractor may be switched to the tandem tractor lower mode (lower sections powered and upper sections closed). The length of the valve module 400 actually is a benefit to ensure the lower sections have passed the obstacle.
[0081] If needed the downhole tractor of the invention could be fitted in the lower sections with reverse arms so that the tractor goes forward with the upper sections powered or in reverse with the lower sections powered.
[0082] In the table below there the various operational modes (including the ones that have been discussed with reference to
TABLE-US-00001 TABLE Operational modes of an embodiment of the downhole tractor in accordance with the invention. Hydraulic power pack Valve section Operational Modes V1 V2 V3 V4 V5 V6 All drive section forward Motor Turning, No arm force, No wheel drive 1 1 0 0 0 0 Arms out, No wheel drive (rolling anchor) 0 1 0 1 0 1 (FIG. 9) Standard Tractor Full Flow 0 0 0 0 0 0 (FIG. 4) Standard Tractor Low speed (driven from arm force) 0 1 0 0 0 0 (FIG. 5) All Arms Open, Upper sections driving, Hi Speed 0 0 0 0 0 1 All Arms Open, Upper sections driving, Lo Speed 0 1 0 0 0 1 All Arms Open, Lower sections driving, Lo Speed 0 1 0 1 0 0 Tandem-Upper Sections Driven (lower closed), Hi speed 0 0 0 0 1 0 (FIG. 6) Tandem-Upper Sections Driven (lower closed), Lo speed 0 1 0 0 1 0 (FIG. 7) Tandem-Lower Sections Driven (upper sections closed) 0 1 1 0 0 0 (FIG. 8) Lower drive sections in reverse (hard-wired) Tandem-Upper Sections Driven (lower closed), Hi speed 0 0 0 0 1 0 Tandem-Upper Sections Driven (lower closed), Lo speed 0 1 0 0 1 0 Tandem-Lower Sections Driven Reverse (upper closed) 0 1 1 0 0 0 All Arms Open, Upper Driving, Lo Speed Shuttle Forward 0 1 0 0 0 1 All Arms Open, Lower Driving, Lo Speed Shuttle Reverse 0 1 0 1 0 0
[0083] Furthermore, there are many variations possible with respect to the example embodiments here discussed. For example, the rerouting and the termination TM in
[0084] In a first variant the downhole tractor only has one hydraulic supply line instead of two (as is the case in the detailed description and the claims) in addition to the hydraulic bypass supply line. The bypass effect of the invention still applies in such embodiment.
[0085] In a further variant the invention can be further extended in that at least one of the respective drive sections (comprising the hydraulic cylinders and the hydraulic motors may be replaced by other types of hydraulically-actuated equipment that can be turned on and off. Such piece of equipment may be placed both upstream as well as downstream of the valve section in order to benefit from the invention (i.e. to become individually controllable). Examples of such equipment are further hydraulic operated modules, pistons, motors, anchors, centralizers, actuators, and the like.
[0086] The claims and description are focussed on implementing a first hydraulic bypass supply line to run from the hydraulic power pack to the valve section. However, in the same line of thought a second hydraulic bypass supply line may be implemented, whenever there is place for such line in the downhole tractor. This then opens up the possibility to apply the bypass feature similar to the second hydraulic supply line as it is done for the first hydraulic supply line as shown in the examples. This means that the second bypass supply line is then connected to a further inlet coupled to a further feeding point in the second hydraulic supply line within the valve section. This renders the check valve in the second hydraulic supply line optional as the first part of the second hydraulic supply line now always can be fed via the valve block.
[0087] In a further variant the invention may be further extended in that there is provided two or more valve sections distributed over the length of the downhole tractor, each valve section being configured similar to the valve section as discussed in the figure description. The hydraulic bypass supply line in this embodiment is connected to inlets of the respective valve sections in order to provide hydraulic fluid directly thereto. The respective hydraulic supply lines may be provided with termination in order to divide said supply lines in part, such that they can be fed through the respective valve section that are connected to them.
[0088] In view of the above-mentioned variations the invention, in accordance with a second aspect, also relates to a downhole tractor comprising a hydraulic system for driving a plurality of hydraulic components (such as hydraulic cylinders and hydraulic motors), wherein the hydraulic system comprises: [0089] a hydraulic power pack; [0090] a hydraulic supply line for supplying hydraulic fluid to the plurality of hydraulic components; [0091] a valve section comprising respective parts of said hydraulic supply line, and an inlet for receiving the hydraulic fluid, and a set of valves, and [0092] a hydraulic bypass supply line coupled to the hydraulic power pack for supplying the hydraulic fluid directly to the inlet of the valve section bypassing at least part of the hydraulic supply line; [0093] wherein the hydraulic supply line comprises a first part and a second part that are connected via the valve section, wherein the first part of the hydraulic supply line is connected to a sub-set of the plurality of hydraulic components, wherein the second part of the hydraulic supply line is connected to a further sub-set of the plurality of hydraulic components, [0094] wherein the valve section is configured for individually controlling flow of the hydraulic fluid into each respective part of the hydraulic supply line.
[0095] The downhole tractor in accordance with the second aspect benefits from similar embodiments as mentioned for the downhole tractor in accordance with the first aspect.
[0096] The particular embodiments disclosed above are illustrative only, as the invention may be modified and practiced in different but equivalent manners apparent to those skilled in the art having the benefit of the teachings herein. For example, the method steps set forth above may be performed in a different order. Furthermore, no limitations are intended to the details of construction or design herein shown, other than as described in the claims below. It is therefore evident that the particular embodiments disclosed above may be altered or modified and all such variations are considered within the scope of the invention. Accordingly, the protection sought herein is as set forth in the claims below.
[0097] It should be noted that the above-mentioned embodiments illustrate rather than limit the invention, and that those skilled in the art will be able to design many alternative embodiments without departing from the scope of the appended claims. In the claims, any reference signs placed between parentheses shall not be construed as limiting the claim. Use of the verb comprise and its conjugations does not exclude the presence of elements or steps other than those stated in a claim. The article a or an preceding an element does to not exclude the presence of a plurality of such elements. The mere fact that certain measures are recited in mutually different dependent claims does not indicate that a combination of these measures cannot be used to advantage. In the device claim enumerating several means, several of these means may be embodied by one and the same item of hardware.