Modular Patio Furniture Assembly and Tool-Free Method of Assemblage
20200196751 ยท 2020-06-25
Inventors
Cpc classification
F16B12/22
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
A47B37/04
HUMAN NECESSITIES
A47C4/028
HUMAN NECESSITIES
A47C17/86
HUMAN NECESSITIES
A47C1/14
HUMAN NECESSITIES
A47C4/03
HUMAN NECESSITIES
International classification
A47B13/12
HUMAN NECESSITIES
A47B37/04
HUMAN NECESSITIES
A47C1/14
HUMAN NECESSITIES
A47C17/86
HUMAN NECESSITIES
Abstract
A modular patio furniture assembly and tool-free method of assemblage includes at least one outdoor club chair, at least one patio sofa, and a garden table. The patio furniture includes multiple panels, legs, feet, and cushions that detachably attach through a series of strategically positioned pegs and hooks at their edges. These connecting pegs and hooks detachably mate with corresponding cavities and slots at the edges of the panels and the termini of the legs and feet in a sliding, friction fit locking relationship. The snap, friction-fit connectivity of the connectors can be accomplished by a non-skilled user with no tools. In this manner, the furniture assembly permits rapid assembly, disassembly, and reassembly to put together a variety of furniture configurations. The assemblage of the patio furniture requires no tools to assemble and can be carried out at a location remote from the factory where the patio furniture is manufactured.
Claims
1. A modular patio furniture assembly, the assembly comprising: at least one outdoor club chair, comprising: a chair back panel defined by a bowed shape and multiple chair back edges, the chair back edges forming at least one chair back cavity; at least one chair back hook extending from the chair back edges; a chair seat panel defined by an L-shape having a chair upper portion and a chair lower portion, the chair seat panel further being defined by multiple chair seat edges, the chair seat edges forming at least one chair seat cavity; at least one chair seat hook extending from the chair seat edges; at least one chair seat peg extending from the chair seat edges; two chair leg panels defined by a tapered shape and multiple chair leg edges, the chair leg edges forming at least one chair leg slot; at least one chair leg peg extending from the chair leg edges; whereby the chair pegs detachably mate with corresponding chair cavities at the edges of the chair panels in a friction fit relationship; whereby the chair hooks detachably mate with corresponding chair slots at the edges of the chair panels in a sliding relationship; a chair cushion panel detachably mountable on the chair upper portion of the chair seat panel; whereby the assembled outdoor club chair is defined by the chair leg panels arranged in a spaced-apart, parallel disposition; whereby the assembled outdoor club chair is defined by the chair back panel disposed perpendicularly between the chair leg panels; whereby the assembled outdoor club chair is defined by the chair seat panel disposed perpendicularly between the chair leg panels and adjacent to the chair back panel; at least one patio sofa, comprising: a sofa back panel defined by a bowed shape and multiple sofa back edges, the sofa back edges forming at least one sofa back cavity; at least one sofa back hook extending from the sofa back edges; a sofa seat panel defined by an elongated L-shape having a sofa upper portion and a sofa lower portion, the sofa seat panel further being defined by multiple sofa seat edges, the sofa seat edges forming at least one sofa seat cavity; at least one sofa seat hook extending from the sofa seat edges; at least one sofa seat peg extending from the sofa seat edges; two sofa leg panels defined by a tapered shape and multiple sofa leg edges, the sofa leg edges forming at least one sofa leg slot; at least one sofa leg peg extending from the sofa leg edges; whereby the sofa pegs detachably mate with corresponding sofa cavities at the edges of the sofa panels in a friction fit relationship; whereby the sofa hooks detachably mate with corresponding sofa slots at the edges of the sofa panels in a sliding relationship; an elongated sofa cushion panel detachably mountable on the sofa upper portion of the sofa seat panel; whereby the assembled patio sofa is defined by the sofa leg panels arranged in a spaced-apart, parallel disposition; whereby the assembled patio sofa is defined by the sofa back panel disposed perpendicularly between the sofa leg panels; whereby the assembled patio sofa is defined by the sofa seat panel disposed perpendicularly between the sofa leg panels and adjacent to the sofa back panel; at least one garden table, comprising: a table shelf panel defined by an elongated U-shape and multiple table shelf edges; at least one table hook extending from the table shelf edges; two table leg panels defined by a tapered shape and multiple table leg edges, the table leg edges forming at least one table slot; at least one table leg peg extending from the table leg edges, the table leg peg forming an aperture; a table glass panel resting on the table leg peg; at least one table peg extending from the table glass panel, the table peg being sized to pass through the aperture in the table leg peg; four table feet extending from the table leg panels; whereby the table hook detachably mates with corresponding table slots at the edges of the table leg panels in a sliding relationship; whereby the assembled garden table is defined by the table leg panels arranged in a spaced-apart, parallel disposition; whereby the assembled garden table is defined by the table shelf panel disposed perpendicularly between the table leg panels; and whereby the assembled garden table is defined by the table glass panel disposed perpendicularly between the table leg panels, and in a spaced-apart parallel relationship with the table shelf panel.
2. The assembly of claim 1, wherein the chair at least one chair back hook comprises two chair back hooks.
3. The assembly of claim 1, wherein the chair leg peg engages the chair seat cavity, such that the chair leg panels attach to the chair seat panel.
4. The assembly of claim 1, wherein the chair back hook engages the chair leg slot, such that the chair back panel attaches to the chair leg panels.
5. The assembly of claim 1, wherein the chair leg peg engages the chair back cavity, such that the chair leg panels attach to the chair back panel.
6. The assembly of claim 1, wherein the chair seat peg engages the chair back cavity, such that the chair seat panel attaches to the chair back panel.
7. The assembly of claim 1, wherein the chair seat hook engages the chair leg slot, such that the chair seat panel attaches to the chair leg panels.
8. The assembly of claim 1, wherein the sofa back hook engages the sofa leg slot, such that the sofa back panel attaches to the sofa leg panels.
9. The assembly of claim 1, wherein the sofa leg peg engages the sofa back cavity, such that the sofa leg panels attach to the sofa back panel.
10. The assembly of claim 1, wherein the sofa leg peg engages the sofa seat cavity, such that the sofa leg panels attach to the sofa seat panel.
11. The assembly of claim 1, wherein the sofa seat peg engages the sofa back cavity, such that the sofa seat panel attaches to the sofa back panel.
12. The assembly of claim 1, wherein the sofa seat hook engages the sofa leg slot, such that the sofa seat panel attaches to the sofa leg panels.
13. The assembly of claim 1, wherein the at least one garden table further comprises four table bumpers joined to the termini of the table feet.
14. The assembly of claim 1, wherein the assembly further comprises multiple bumper feet attached to the termini of the chair leg panels and the sofa leg panels.
15. The assembly of claim 1, wherein the table hook engages the table slot, such that the table shelf panel attaches to the table leg panels.
16. The assembly of claim 1, wherein the chair panels, the sofa panels, and the table panels comprise weatherproof woven fibers.
17. A modular patio furniture assembly, the assembly comprising: at least one outdoor club chair, comprising: a chair back panel defined by a bowed shape and multiple chair back edges, the chair back edges forming at least one chair back cavity; at least one chair back hook extending from the chair back edges; a chair seat panel defined by an L-shape having a chair upper portion and a chair lower portion, the chair seat panel further being defined by multiple chair seat edges, the chair seat edges forming at least one chair seat cavity; at least one chair seat hook extending from the chair seat edges; at least one chair seat peg extending from the chair seat edges; two chair leg panels defined by a tapered shape and multiple chair leg edges, the chair leg edges forming at least one chair leg slot; at least one chair leg peg extending from the chair leg edges; a chair cushion panel detachably mountable on the chair upper portion of the chair seat panel; whereby the assembled outdoor club chair is defined by the chair leg panels arranged in a spaced-apart, parallel disposition; whereby the assembled outdoor club chair is defined by the chair back panel disposed perpendicularly between the chair leg panels; whereby the assembled outdoor club chair is defined by the chair seat panel disposed perpendicularly between the chair leg panels and adjacent to the chair back panel; whereby the chair leg peg engages the chair seat cavity in a friction fit relationship, such that the chair leg panels attach to the chair seat panel; whereby the chair back hook engages the chair leg slot in a sliding relationship, such that the chair back panel attaches to the chair leg panels; whereby the chair leg peg engages the chair back cavity in a friction fit relationship, such that the chair leg panels attach to the chair back panel; whereby the chair seat peg engages the chair back cavity in a friction fit relationship, such that the chair seat panel attaches to the chair back panel; whereby the chair seat hook engages the chair leg slot in a sliding relationship, such that the chair seat panel attaches to the chair leg panels; at least one patio sofa, comprising: a sofa back panel defined by a bowed shape and multiple sofa back edges, the sofa back edges forming at least one sofa back cavity; at least one sofa back hook extending from the sofa back edges; a sofa seat panel defined by an elongated L-shape having a sofa upper portion and a sofa lower portion, the sofa seat panel further being defined by multiple sofa seat edges, the sofa seat edges forming at least one sofa seat cavity; at least one sofa seat hook extending from the sofa seat edges; at least one sofa seat peg extending from the sofa seat edges; two sofa leg panels defined by a tapered shape and multiple sofa leg edges, the sofa leg edges forming at least one sofa leg slot; at least one sofa leg peg extending from the sofa leg edges; an elongated sofa cushion panel detachably mountable on the sofa upper portion of the sofa seat panel; whereby the assembled patio sofa is defined by the sofa leg panels arranged in a spaced-apart, parallel disposition; whereby the assembled patio sofa is defined by the sofa back panel disposed perpendicularly between the sofa leg panels; whereby the assembled patio sofa is defined by the sofa seat panel disposed perpendicularly between the sofa leg panels and adjacent to the sofa back panel; whereby the sofa back hook engages the sofa leg slot in a sliding relationship, such that the sofa back panel attaches to the sofa leg panels; whereby the sofa leg peg engages the sofa back cavity in a friction fit relationship, such that the sofa leg panels attach to the sofa back panel; whereby the sofa leg peg engages the sofa seat cavity in a friction fit relationship, such that the sofa leg panels attach to the sofa seat panel; whereby the sofa seat peg engages the sofa back cavity in a friction fit relationship, such that the sofa seat panel attaches to the sofa back panel; whereby the sofa seat hook engages the sofa leg slot in a sliding relationship, such that the sofa seat panel attaches to the sofa leg panels; at least one garden table, comprising: a table shelf panel defined by an elongated U-shape and multiple table shelf edges; at least one table hook extending from the table shelf edges; two table leg panels defined by a tapered shape and multiple table leg edges, the table leg edges forming at least one table slot; at least one table leg peg extending from the table leg edges, the table leg peg forming an aperture; a table glass panel resting on the table leg peg; at least one table peg extending from the table glass panel, the table peg being sized to pass through the aperture in the table leg peg; four table feet extending from the table leg panels; four table bumpers joined to the termini of the table feet; whereby the table hook detachably mates with corresponding table slots at the edges of the table leg panels in a sliding relationship; whereby the assembled garden table is defined by the table leg panels arranged in a spaced-apart, parallel disposition; whereby the assembled garden table is defined by the table shelf panel disposed perpendicularly between the table leg panels; whereby the assembled garden table is defined by the table glass panel disposed perpendicularly between the table leg panels, and in a spaced-apart parallel relationship with the table shelf panel; and whereby the table hook engages the table slot, such that the table shelf panel attaches to the table leg panels.
18. A modular patio furniture assembly, the assembly comprising: at least one outdoor club chair, comprising: a chair back panel defined by a bowed shape and multiple chair back edges, the chair back edges forming at least one chair back cavity; at least one chair back hook extending from the chair back edges; a chair seat panel defined by an L-shape having a chair upper portion and a chair lower portion, the chair seat panel further being defined by multiple chair seat edges, the chair seat edges forming at least one chair seat cavity; at least one chair seat hook extending from the chair seat edges; at least one chair seat peg extending from the chair seat edges; two chair leg panels defined by a tapered shape and multiple chair leg edges, the chair leg edges forming at least one chair leg slot; at least one chair leg peg extending from the chair leg edges; whereby the chair pegs detachably mate with corresponding chair cavities at the edges of the chair panels in a friction fit relationship; whereby the chair hooks detachably mate with corresponding chair slots at the edges of the chair panels in a sliding relationship; a chair cushion panel detachably mountable on the chair upper portion of the chair seat panel; whereby the assembled outdoor club chair is defined by the chair leg panels arranged in a spaced-apart, parallel disposition; whereby the assembled outdoor club chair is defined by the chair back panel disposed perpendicularly between the chair leg panels; whereby the assembled outdoor club chair is defined by the chair seat panel disposed perpendicularly between the chair leg panels and adjacent to the chair back panel; whereby the chair leg peg engages the chair seat cavity, such that the chair leg panels attach to the chair seat panel; whereby the chair back hook engages the chair leg slot, such that the chair back panel attaches to the chair leg panels; whereby the chair leg peg engages the chair back cavity, such that the chair leg panels attach to the chair back panel; whereby the chair seat peg engages the chair back cavity, such that the chair seat panel attaches to the chair back panel; and whereby the chair seat hook engages the chair leg slot, such that the chair seat panel attaches to the chair leg panels.
19. The assembly of claim 18, further comprising: at least one patio sofa, comprising: a sofa back panel defined by a bowed shape and multiple sofa back edges, the sofa back edges forming at least one sofa back cavity; at least one sofa back hook extending from the sofa back edges; a sofa seat panel defined by an elongated L-shape having a sofa upper portion and a sofa lower portion, the sofa seat panel further being defined by multiple sofa seat edges, the sofa seat edges forming at least one sofa seat cavity; at least one sofa seat hook extending from the sofa seat edges; at least one sofa seat peg extending from the sofa seat edges; two sofa leg panels defined by a tapered shape and multiple sofa leg edges, the sofa leg edges forming at least one sofa leg slot; at least one sofa leg peg extending from the sofa leg edges; whereby the sofa pegs detachably mate with corresponding sofa cavities at the edges of the sofa panels in a friction fit relationship; whereby the sofa hooks detachably mate with corresponding sofa slots at the edges of the sofa panels in a sliding relationship; an elongated sofa cushion panel detachably mountable on the sofa upper portion of the sofa seat panel; whereby the assembled patio sofa is defined by the sofa leg panels arranged in a spaced-apart, parallel disposition; whereby the assembled patio sofa is defined by the sofa back panel disposed perpendicularly between the sofa leg panels; whereby the assembled patio sofa is defined by the sofa seat panel disposed perpendicularly between the sofa leg panels and adjacent to the sofa back panel; whereby the sofa back hook engages the sofa leg slot, such that the sofa back panel attaches to the sofa leg panels; whereby the sofa leg peg engages the sofa back cavity, such that the sofa leg panels attach to the sofa back panel; whereby the sofa leg peg engages the sofa seat cavity, such that the sofa leg panels attach to the sofa seat panel; whereby the sofa seat peg engages the sofa back cavity, such that the sofa seat panel attaches to the sofa back panel; and whereby the sofa seat hook engages the sofa leg slot, such that the sofa seat panel attaches to the sofa leg panels.
20. The assembly of claim 19, further comprising: At least one garden table, comprising: a table shelf panel defined by an elongated U-shape and multiple table shelf edges; at least one table hook extending from the table shelf edges; two table leg panels defined by a tapered shape and multiple table leg edges, the table leg edges forming at least one table slot; at least one table leg peg extending from the table leg edges, the table leg peg forming an aperture; a table glass panel resting on the table leg peg; at least one table peg extending from the table glass panel, the table peg being sized to pass through the aperture in the table leg peg; four table feet extending from the table leg panels; four table bumpers joined to the termini of the table feet; whereby the table hook detachably mates with corresponding table slots at the edges of the table leg panels in a sliding relationship; whereby the assembled garden table is defined by the table leg panels arranged in a spaced-apart, parallel disposition; whereby the assembled garden table is defined by the table shelf panel disposed perpendicularly between the table leg panels; whereby the assembled garden table is defined by the table glass panel disposed perpendicularly between the table leg panels, and in a spaced-apart parallel relationship with the table shelf panel; and whereby the table hook engages the table slot, such that the table shelf panel attaches to the table leg panels.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0042] The invention will now be described, by way of example, with reference to the accompanying drawings, in which:
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[0072] Like reference numerals refer to like parts throughout the various views of the drawings.
DETAILED DESCRIPTION OF THE INVENTION
[0073] The following detailed description is merely exemplary in nature and is not intended to limit the described embodiments or the application and uses of the described embodiments. As used herein, the word exemplary or illustrative means serving as an example, instance, or illustration. Any implementation described herein as exemplary or illustrative is not necessarily to be construed as preferred or advantageous over other implementations. All of the implementations described below are exemplary implementations provided to enable persons skilled in the art to make or use the embodiments of the disclosure and are not intended to limit the scope of the disclosure, which is defined by the claims. For purposes of description herein, the terms upper, lower, left, rear, right, front, vertical, horizontal, and derivatives thereof shall relate to the invention as oriented in
[0074] A modular patio furniture assembly 100 and tool-free method of assemblage is referenced in
[0075] Each component of the modular patio furniture assembly 100, hereafter furniture assembly 100 can be easily assembled, disassembled, and arranged for both indoor and outdoor use by a non-skilled user with no tools. This is possible because of friction fit, and hook-style connections that form secure connectivity between panels. The snap, friction-fit connectivity of the connectors can be accomplished by a non-skilled user with no tools
[0076] The furniture assembly 100 also has a modular configuration of panels that can be easily packaged, unpackaged, and assembled for efficient shipping and store display. It is this unique arrangement and configuration of hooks and pegs at the edges of the furniture panels that detachably mate with corresponding cavities and slots that enables the fast assembly 100 and disassembly of the furniture assembly 100.
[0077] In some embodiments, the furniture assembly 100 includes multiple panels, legs, feet, and cushions that detachably attach through a series of strategically positioned pegs and hooks. These connecting components detachably mate with corresponding cavities and slots at the edges of the panels and the termini of the legs and feet in a sliding, friction fit locking relationship. In this manner, the furniture assembly 100 permits rapid assembly 100, disassembly, and reassembly to put together a variety of furniture configurations. The assemblage of the patio furniture requires no tools to assemble and can be carried out at a location remote from the factory in which the patio furniture is manufactured.
[0078] Looking now at
[0079] As
[0080] Turning now to
[0081] As
[0082] When the outdoor club chair 200 is oriented for sitting, as shown in
[0083] Looking again at
[0084] In one non-limiting embodiment shown in
[0085] As
[0086] Further, as
[0087] In one other embodiment of the present invention shown in
[0088] Looking again at
[0089] In yet another step, the chair leg peg engages the chair seat cavity A3, B3, such that the chair leg panels attach to the chair seat panel (
[0090] In construction thereof, the assembled outdoor club chair 200 is defined by the chair leg panels 206a-b arranged in a spaced-apart, parallel disposition. The assemblage also includes the chair back panel 202 disposed in an upright, perpendicular orientation between the chair leg panels 206a-b. The assembled outdoor club chair 200 may also include the chair seat panel 204 disposed perpendicularly between the chair leg panels 206a-b and adjacent to the chair back panel 202.
[0091] Thus, the chair leg panels 206a-b support the entire outdoor club chair 200. Also, in this assemblage, the chair seat panel provides a surface for the user to sit on. Yet another advantage is that the chair back panelwith the bowed configurationsupports the back of the user. This configuration of chair panels 202, 204, 206a-b forms the structure that is shown in
[0092]
[0093] The frames 1402, 1404a-b, 1406 are connected through a series of rails and pegs that lock together. In one non-limiting embodiment, a chair back sliding connection rail and peg 1408 connects the chair back frame 1402 to the chair seat frame 1406. A pair of seat chair sliding connection rails and pegs 1410, 1412 join the chair leg frames 1404a-b to the chair seat frame 1406. A lower chair rear frame 1414 provides additional coverage to the chair back frame 1402. However in other embodiments, the aforementioned hook and peg connecting with correlating slots and cavities, as described above can be utilized.
[0094] In another possible embodiment of the present invention, shown in
[0095] Thus; the bowed shape of the sofa back panel 1502 creates additional support for the back of a user sitting on the patio sofa 1500. The sofa back edges 1510 create a generally square, equidistant shape. Though in other embodiments, a rectangular, circular, or irregular shape may also be formed from the sofa back panel 1502. The sofa back edges 1510 form at least one sofa back cavity 1520 sized and dimensioned to receive pegs for connecting the panels. The sofa back cavity 1520 may include a depth of a few millimeters to a few inches.
[0096] As
[0097] Turning now to
[0098] In one embodiment illustrated in
[0099] In one other embodiment of the present invention, a sofa cushion panel 1508 detachably mounts on the sofa upper portion 1518a of the sofa seat panel 1504. The sofa cushion panel 1508 has a generally square shape to match the sofa lower portion 1518b of the sofa seat panel 1504. Though other shapes and sizes may also be used. In one non-limiting embodiment, the sofa cushion panel 1508 is a foam material covered with a water-proof, breathable fabric.
[0100] As
[0101] In yet another step for assemblage of the patio sofa 1500, the sofa leg peg engages the sofa seat cavity, such that the sofa leg panels 1506a-b attach to the sofa seat panel 1504. Yet another step includes inserting the sofa seat peg into the sofa back cavity, such that the sofa seat panel 1504 attaches to the sofa back panel 1502. Another step includes the sofa seat hook sliding into engagement with the sofa leg slot. This allows the sofa seat panel 1504 to attach to the sofa leg panels 1506a-b.
[0102] In construction of the patio sofa 1500, the sofa leg panels 1506a-b are arranged in a spaced-apart, parallel relationship. The assembled patio sofa 1500 is further defined by the sofa back panel 1502 disposed perpendicularly between the sofa leg panels 1506a-b. Continuing with the construction, the assembled patio sofa 1500 is defined by the sofa seat panel 1504 being disposed perpendicularly between the sofa leg panels 1506a-b and adjacent to the sofa back panel 1502. Thus, the sofa leg panels 1506a-b support the entire patio sofa 1500; the sofa seat panel 1504 provides a surface to sit on; and the sofa back panel 1502with the bowed configurationsupports the back of the user.
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[0104] The frames 2102, 2104a-b, 2106 are connected through a series of rails and pegs that lock together. In one non-limiting embodiment, a sofa back sliding connection rail and peg 2108 connects the sofa back frame 2102 to the sofa seat frame 2106. A pair of seat sofa sliding connection rails and pegs 2110, 2112 join the sofa leg frames 2104a-b to the sofa seat frame 2106. A lower sofa rear frame 2114 provides additional coverage to the sofa back frame 2102. However in other embodiments, the aforementioned hook and peg connecting with correlating slots and cavities, as described above can be utilized.
[0105] As
[0106] Looking ahead to the component list of
[0107] As
[0108] In some embodiments, the table leg edges 2208 form at least one table slot 2216, serving as a point of connectivity. And at least one table leg peg 2218 extends from the table leg edges 2208. The table leg peg 2218 forms an aperture 2224. As described below, the aperture receives another peg, serving as a tool-free connection point between table panels 2202, 2206a-b, 2210.
[0109] In some embodiments, a table glass panel 2210 rests on the table leg peg 2218, with the table glass panel 2210 being parallel, beneath, and spaced-apart in relation to the table shelf panel 2202 (
[0110] Turning now to
[0111] Another step includes slidably engaging the table hook 2222 into the table slot 2216, such that the table shelf panel attaches to the table leg panels. The table leg pegs 2218 are then in a position to support the table glass panel 2210. In this arrangement, the table hook 2222 detachably mates with corresponding table slots 2216 at the edges 2208 of the table leg panels 2206a-b in a sliding relationship. In one embodiment, the at least one table hook 2222 comprise eight table hooks that slidably engage the corresponding table slots.
[0112] Another step includes positioning the table shelf panel 2202 perpendicularly between the table leg panels 2206a-b. The assembled configuration of the garden table 2200 is also positioned so that the table glass panel 2210 is secured perpendicularly between the table leg panels 2206a-b, and in a spaced-apart parallel relationship with the table shelf panel 2202 (
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[0114] These and other advantages of the invention will be further understood and appreciated by those skilled in the art by reference to the following written specification, claims and appended drawings.
[0115] Because many modifications, variations, and changes in detail can be made to the described preferred embodiments of the invention, it is intended that all matters in the foregoing description and shown in the accompanying drawings be interpreted as illustrative and not in a limiting sense. Thus, the scope of the invention should be determined by the appended claims and their legal equivalence.