OUTDOOR PHOTOLUMINESCENCE IMAGING OF PHOTOVOLTAIC MODULES
20230238919 · 2023-07-27
Inventors
- Oliver KUNZ (Sydney, AU)
- Germaine Antoine REY (Sydney, AU)
- Thorsten TRUPKE (Sydney, AU)
- Appu Rshikesan PADUTHOL (Sydney, AU)
Cpc classification
Y02E10/50
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
G01N21/8851
PHYSICS
International classification
Abstract
Methods and apparatus are presented for measuring a photoluminescence (PL) response, preferably a spatially resolved image of a PL response, from an object exposed to solar irradiation. In certain embodiments signals from the object are measured in two or more different spectral bands selected such that one of the measured signals has a higher PL component relative to ambient reflectance compared to another measured signal, enabling the PL component to be enhanced by a suitable differencing procedure. In other embodiments a signal from an object is measured in a spectral band selected such that at least 20% of the measured signal comprises PL generated from the object by the solar irradiation. The methods and apparatus have particular application to outdoor inspection of photovoltaic modules without having to modulate the operating point of the modules.
Claims
27. A method for measuring a photoluminescence response from an object, the method comprising the steps of: (i) exposing the object to solar irradiation to generate photoluminescence from the object; and (ii) measuring a signal from the object in a spectral band selected such that at least 20% of the measured signal comprises photoluminescence generated from the object by the solar irradiation, wherein the object comprises a photovoltaic module comprising a plurality of silicon photovoltaic cells.
28. The method according to claim 27, wherein the spectral band is selected such that at least 50% of the measured signal comprises photoluminescence generated from the object by the solar irradiation.
29. The method according to claim 28, wherein the spectral band is selected such that at least 80% of the measured signal comprises photoluminescence generated from the object by the solar irradiation.
30-31. (canceled)
32. The method according to claim 27, wherein the spectral band has a centre wavelength in the range 1122 to 1130 nm or in the range 1134 to 1136 nm.
33. The method according to claim 27, wherein the spectral band has a FWHM bandwidth of 3.0 nm or less.
34. The method according to claim 33, wherein the spectral band has a FWHM bandwidth of 2.0 nm or less.
35. The method according to claim 34, wherein the spectral band has a FWHM bandwidth of 1.0 nm or less.
36. The method according to claim 35, wherein the spectral band has a FWHM bandwidth of 0.6 nm or less.
37. The method according to claim 27, wherein the spectral band has a centre wavelength in the range 1367 to 1372 nm, or in the range 1380 to 1383 nm, or in the range 1830 to 1880 nm.
38. The method according to claim 27, wherein the spectral band is provided by a bandpass filter.
39. The method according to claim 38, wherein the temperature of the bandpass filter is maintained within a predetermined temperature range.
40. The method according to claim 38, wherein the temperature of the bandpass filter is controlled to tune the centre wavelength of the bandpass filter.
41. The method according to claim 27, further comprising the step of interpreting the measured signal to obtain information on one or more properties of the object.
42. The method according to claim 27, wherein the signal is measured with an image capture device.
43. An apparatus for measuring a photoluminescence response from an object exposed to solar irradiation, the apparatus comprising a measurement system for measuring a signal from the object exposed to solar irradiation, the signal being measured in a spectral band selected such that at least 20% of the measured signal comprises photoluminescence generated from the object by the solar irradiation, wherein the object comprises a photovoltaic module comprising a plurality of silicon photovoltaic cells.
44. The apparatus according to claim 43, wherein the spectral band is selected such that at least 50% of the measured signal comprises photoluminescence generated from the object by the solar irradiation.
45. The apparatus according to claim 44, wherein the spectral band is selected such that at least 80% of the measured signal comprises photoluminescence generated from the object by the solar irradiation.
46-47. (canceled)
48. The apparatus according to claim 43, wherein the spectral band has a centre wavelength in the range 1122 to 1130 nm or in the range 1134 to 1136 nm.
49. The apparatus according to claim 43, wherein the spectral band has a FWHM bandwidth of 3.0 nm or less.
50. The apparatus according to claim 49, wherein the spectral band has a FWHM bandwidth of 2.0 nm or less.
51. The apparatus according to claim 50, wherein the spectral band has a FWHM bandwidth of 1.0 nm or less.
52. The apparatus according to claim 51, wherein the spectral band has a FWHM bandwidth of 0.6 nm or less.
53. The apparatus according to claim 43, wherein the spectral band has a centre wavelength in the range 1367 to 1372 nm, or in the range 1380 to 1383 nm, or in the range 1830 to 1880 nm.
54. The apparatus according to claim 43, wherein the measurement system comprises a bandpass filter for providing the spectral band.
55. The apparatus according to claim 54, wherein the measurement system comprises a temperature controller for maintaining the temperature of the bandpass filter within a predetermined temperature range, or for tuning the centre wavelength of the bandpass filter.
56. The apparatus according to claim 43, further comprising a computer for interpreting the measured signal to obtain information on one or more properties of the object.
57. The apparatus according to claim 43, wherein the measurement system comprises an image capture device.
58-66. (canceled)
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0046] Preferred embodiments of the invention will now be described, by way of example only, with reference to the accompanying drawings in which:
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DETAILED DESCRIPTION OF THE INVENTION
[0059]
[0060] In a first approach provided in accordance with embodiments of the present invention, referred to as a ‘multi-filter’ approach, two or more images of a photovoltaic module are acquired with different bandpass filters selected to emphasise a differential between the PL signal and ambient sunlight, allowing significant removal of the ambient sunlight while retaining almost all of the PL signal. More generally, in this ‘multi-filter’ approach first and second signals from an object exposed to solar irradiation are measured in first and second spectral bands. Each of the first and second signals has a photoluminescence component generated from the object by the solar irradiation and a background component generally comprising reflected solar irradiation, with the first and second spectral bands selected such that the ratio of the photoluminescence component to the background component is higher in the first measured signal than in the second measured signal.
[0061] Some specific examples of the multi-filter approach will now be described, for the particular case of outdoor PL imaging of a photovoltaic module comprising a plurality of crystalline silicon cells.
[0062] In an example embodiment the camera 206 acquires two images of the module 202, a first ‘standard’ image acquired with a first bandpass filter 208 centred at 1135 nm and a second ‘red-shifted’ image acquired with a second bandpass filter 220 centred at 1200 nm. Alternatively or additionally a third ‘blue-shifted’ image may be acquired with a third bandpass filter 222 centred at 1050 nm. In this particular example each bandpass filter has a FWHM bandwidth of approximately 25 nm. Henceforth the terminology ‘X/Y bandpass filter’ will be used to refer to a bandpass filter with centre wavelength X nm and FWHM bandwidth Y nm. Unless specified otherwise, the stated centre wavelengths and FWHM bandwidths of a bandpass filter are at normal incidence and in vacuum. As shown in
[0063] Consequently the ratio of the PL component to the background or ambient component is significantly higher in the standard image than in the red-shifted image or the blue-shifted image, enabling the PL signal to be extracted, or at least enhanced, by differencing in the computer 214. Individual images or a difference image obtained by the differencing process may be displayed or presented on the display 224. Preferably the ratio of the PL component to the background or ambient component in the standard image is at least five times higher, more preferably at least ten times higher, than the corresponding ratio in the red-shifted image or the blue-shifted image.
[0064] An example differencing procedure is as follows. The total average image intensities I.sub.1 and I.sub.2 in two images of an object taken with different bandpass filters can be described as:
I.sub.1=PL.sub.1+R.sub.1 (1)
I.sub.2=PL.sub.2+R.sub.2 (2)
[0065] In equations (1) and (2), PL.sub.1 and PL.sub.2 are the detected PL intensities and R.sub.1 and R.sub.2 are the detected reflected ambient light intensities in images 1 and 2, respectively. Each image intensity I.sub.1, I.sub.2 is therefore a linear combination of a PL component and a reflected ambient light component.
[0066] A scaling factor C can be defined, such that C*R.sub.2=R.sub.1, to account for the different levels of reflected light in the images taken at different wavelength ranges. Using this relation we find:
C*I.sub.2=C*PL.sub.2+C*R.sub.2=C*PL.sub.2+R.sub.1 (3)
[0067] Using this relation we can calculate the difference between the first image and the scaled second image as:
The difference image I.sub.diff calculated according to equation (4) thus represents a photoluminescence intensity difference that is in arbitrary units, importantly without any contribution from reflected ambient light. In alternative embodiments a scaling factor C is calculated and applied to the first image I.sub.1 instead of the second image I.sub.2. In general the detected reflected ambient light component R in a given image I acquired with a given bandpass filter will depend on a number of factors including the ambient light intensity in the relevant wavelength range, the bandwidth of the filter, the optical elements used to capture the light and the detector sensitivity in the corresponding wavelength region. In the special case that the detected reflected ambient light components R.sub.1 and R.sub.2 in the first and second images are approximately equal, the scaling factor C will be approximately unity and sufficient cancellation of reflected ambient light may be achieved by simple differencing of the two images.
[0068] In certain embodiments a range of different values for the scaling factor C are applied, with guidance from the AM1.5 solar spectrum and the relevant filter passbands for example, and an optimal C found by assessing the quality of the resulting difference images. It is envisioned that a suitable machine learning algorithm could be used to perform this procedure automatically.
[0069]
[0070] A differencing procedure was then applied in the computer 214 to emphasise the PL component relative to the ambient component. In one example, following the procedure described above with reference to equations (1) to (4), the ‘blue-shifted’ image of
[0071] Improved cancellation of the ambient light component may be achievable by differencing the ‘standard’ image against two or more blue-shifted or red-shifted images acquired in spectral regions with different ambient light intensities, to account for variations in the ambient light intensity on the short- or long-wavelength sides of the luminescence peak.
[0072] For comparison with the results of the ‘multi-filter’ method shown in
[0073] The image contrast achievable with the ‘multi-filter’ method may be improved by using different spectral filters, for example filters with narrower passbands or with centre wavelengths that are closer to each other, than the ones used in the above example embodiment. It will be appreciated from the interplay between the AM1.5 solar spectrum 310 and the silicon luminescence spectrum 306 shown in
[0074] With reference to
[0075] The inventors have realised that much better rejection of reflected sunlight, and therefore much improved contrast of electrically active defect-related features in a silicon photovoltaic cell or module, can be achieved with a customised narrow bandpass filter designed to coincide with a deep, narrow absorption band 316 at around 1134 to 1136 nm that is difficult to discern in the AM1.5 spectrum 310 of
[0076] For outdoor PL imaging of silicon photovoltaics the efficacy of the 1135/0.4 bandpass filter design, or more generally for any approach that seeks to exploit a water vapour absorption band, will depend on the amount of water vapour between the sun and the module. A convenient measure of this is the water vapour column (WVC), the amount of water vapour in a vertical column of air if that water vapour were present in condensed form, usually expressed in units of cm. WVC is dependent on a number of factors including latitude, altitude, season and time of day, and can be multiplied by an ‘air mass’ factor to account for the angle of incidence of the sun to yield an effective WVC. At sea level in temperate latitudes, and away from dawn and dusk when the sun is of limited use for generating PL, WVC*air mass values in the range of 2.5 to 3 cm are common.
[0077] Beginning with an assumption that a signal from a module with crystalline silicon cells measured through a 1135/25 bandpass filter in local conditions of 1 Sun illumination and WVC*air mass=3 cm has a PL component of 1%, some modelling results of the performance of a 1135/0.4 bandpass filter are shown in
[0078] In accordance with this ‘single filter’ approach,
[0079] In a particularly preferred embodiment, suitable for when the object 802 comprises a photovoltaic module comprising a plurality of silicon photovoltaic cells, the one or more filters 810 are selected to pass a spectral band having a centre wavelength in the range 1134.0 to 1136.0 nm, more preferably in the range 1134.5 to 1135.5 nm, and a FWHM bandwidth of 3.0 nm or less, more preferably 2.0 nm or less, yet more preferably 1.0 nm or less and still more preferably 0.6 nm or less. In another embodiment the one or more filters 810 are selected to pass a spectral band having a centre wavelength in the range 1122 to 1130 nm, targeting the high atmospheric absorption region 604. A required spectral passband can conveniently be provided by a bandpass filter, but many other possibilities will occur to those skilled in the art, including combinations of long-pass filters and short-pass filters. In view of the narrowness of the deep absorption band 316 shown in
[0080] An actual measurement system 806 was assembled with a thermo-electrically cooled InGaAs camera 808 and a custom-designed 1134.98/0.34 bandpass filter 810 positioned between a system of collimating optics 816 comprising two identical f=74.3 mm doublet lenses adjusted to provide a 5 mm aperture and imaging optics 818 comprising an industrial f=50 mm lens, with temperature control of the lens tube maintaining the temperature of the filter 810 within an operating range of approximately 25 to 35° C. Additional 1000 nm long-pass and 1400 nm short-pass filters were placed in front of the collimating optics 816 to reduce spurious PL signals from the filter-lens system and further reduce ambient light.
[0081] This custom-designed measurement system was applied to two commercially available monocrystalline silicon half-cell photovoltaic modules under solar irradiation, one module containing so-called passivated emitter and rear contact (PERC) cells and the other containing heterojunction (HJT) cells, each with a number of intentionally induced cracks. PL images acquired from these modules under open circuit conditions in full daylight, and with a module-to-camera working distance of approximately 8 m, are shown in
[0082] The outdoor PL images shown in
[0083] From the results of
[0084] While an ultra-narrow passband is conveniently provided by a so-called UNBP filter, in alternative embodiments an ultra-narrow passband may be provided by equivalent filter combinations such as a combination of a long-pass filter and a short-pass filter with sharp transitions. The long-pass and short-pass filters could be angle-tuned independently for more precise control of the passband. Likewise, the different passbands in the ‘multi-filter’ method could be provided by various combinations of long-pass and short-pass filters rather than bandpass filters. For example a PL signal within a particular passband can be obtained by the subtraction of the signals measured with two different edge filters, e.g. two long-pass filters or two short-pass filters, with slightly different filter edges (i.e. cut-on or cut-off wavelengths). Spectral bands may also be selected with dielectric mirrors or other wavelength-selective reflective structures. In certain embodiments the above described multi-filter method may be implemented with two so-called UNBP filters, a first with passband 602 positioned within a deep, narrow absorption band 316 as shown in
[0085] Important design features of a bandpass filter include the width, position and angular behaviour and temperature sensitivity of its passband, and in particular the width of the passband compared to the width of a window in which the atmospheric transmittance is sufficiently low, such as the window 704 shown in
[0086] Although the ‘multi-filter’ and ‘single filter’ methods of the present invention have been described with reference to outdoor PL inspection of photovoltaic modules comprising silicon cells, and in particular to spatially resolved PL measurements on such modules for the purpose of defect inspection, the methods have much broader applicability. For example they have applicability to non-imaging PL measurements in which signals can be detected with photodiodes or the like, such as for the Suns-PL technique described in Trupke et al ‘Suns-photoluminescence: Contactless determination of current-voltage characteristics of silicon wafers’, Appl. Phys. Lett. 87, 093503 (2005), as well as to photovoltaic modules based on materials other than silicon, such as CdTe and CIGS. Sunlight extends from the near UV, through the visible and well into the IR region of the electromagnetic spectrum and can generate PL from a wide range of materials other than semiconductors, including inorganic, organic and biological materials. The above-described methods for outdoor PL inspection may therefore provide information on the presence or properties of particular species or matter such as contaminants, ripeness indicators, bacteria or viruses in objects such as fruit, plants, landscapes, buildings or bodies of water for example. The single filter method may be particularly applicable for detecting species or matter with PL emission bands overlapping with atmospheric absorption regions around 1375 or 1875 nm for which a bandpass filter may be designed. Of particular interest, for example, may be the strong absorption bands at 1367-1372 nm and 1380-1383 nm within the broad absorption around 1375 nm, or the 1830-1880 nm region of the absorption band around 1875 nm. The class of imaging camera or photodetector used, e.g. InGaAs, Ge or mercury cadmium telluride, can be chosen with reference to the target PL emission band.
[0087] Generally, when targeting a given atmospheric absorption band with a pass band provided by a bandpass filter or similar, an acceptable level of PL such as 20% or more will be easier to achieve from materials having higher PL efficiency. For example a lower efficiency material may require a bandpass filter with FWHM bandwidth of 1.0 nm or less, whereas a bandpass filter with FWHM bandwidth of 3.0 nm or less, 5.0 nm or less or even 10.0 nm or less may suffice for a higher efficiency material.
[0088] The extremely tight pass bands offered by so-called UNBP filters may also enable measurement of Raman signals from various materials under sunlight excitation, instead of the monochromatic laser excitation traditionally required for efficient spectral separation of scattered excitation light from the Raman signals that are orders of magnitude weaker.
[0089] Although the invention has been described with reference to specific examples, it will be appreciated by those skilled in the art that the invention may be embodied in many other forms. [0090] 1-26. (canceled)