Water removal device for steam turbine and method for forming slit
10690009 ยท 2020-06-23
Assignee
Inventors
Cpc classification
F05D2230/12
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2250/294
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01D25/32
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2220/31
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01D9/041
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2240/123
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2260/602
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2230/10
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2250/312
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
Abstract
A hollow portion is defined inside a stator blade, and a slit, extending in a height direction of the stator blade, opens to a surface of the stator blade and is in communication with the hollow portion. The slit is defined on the surface of the stator blade and includes a recess portion which is flat and has a longitudinal side extending in the height direction of the stator blade, and at least one through hole which opens to a bottom surface of the recess portion and to the hollow portion. In a projection plane to which a cross section of the slit is projected in the height direction of the stator blade, an area of an inlet opening of the through hole which opens to the bottom surface of the recess portion occupies a part of a projection width of the recess portion.
Claims
1. A water removal device for a steam turbine for removing water on a surface of a stator blade, the water removal device comprising: a water removal flow passage defined inside the stator blade; and a slit extending in a direction intersecting with a steam flow direction and opening to the surface of the stator blade, wherein the slit includes a recess portion having a difference in level from the surface of the stator blade and having a bottom surface which is flat and parallel to the surface of the stator blade, and at least one through hole which opens to the bottom surface of the recess portion and to the water removal flow passage, wherein, in a projection plane to which a cross section of the slit is projected in a height direction of the stator blade, an area of an inlet opening of the at least one through hole which opens to the bottom surface of the recess portion occupies a part of a projection width of the bottom surface of the recess portion, wherein the at least one through hole has a symmetrical shape with respect to an axis of the at least one through hole and a cross section of the at least one through hole has an inverted trapezoid shape along the axis of the at least one through hole from the water removal flow passage to the recess portion such that the inverted trapezoid shape extends from the inlet opening of the at least one through hole to an outlet opening of the at least one through hole, and the outlet opening of the at least one through hole opens to the water removal flow passage, wherein the inverted trapezoid shape is defined by: (i) a first planar side at the inlet opening of the at least one through hole; (ii) a first inclined side; (iii) a second planar side at the outlet opening of the at least one through hole; and (iv) a second inclined side, and wherein the first planar side of the inverted trapezoid shape is longer than the second planar side of the inverted trapezoid shape.
2. The water removal device according to claim 1, wherein the at least one through hole is defined in a tip side region of the surface of the stator blade.
3. The water removal device according to claim 1, wherein the slit is defined on the surface of the stator blade, and wherein the inlet opening of the at least one through hole opens to a surface side corresponding to a trailing edge side end portion of the water removal flow passage, and the outlet opening of the at least one through hole is in communication with a trailing edge side end portion of the slit.
4. The water removal device according to claim 1, wherein the inlet opening of the at least one through hole is defined in a stator blade trailing edge side end portion of the bottom surface of the recess portion.
5. The water removal device according to claim 1, wherein, in the projection plane to which the cross section of the slit is projected in the height direction of the stator blade, the area of the inlet opening of the at least one through hole occupies only the part of the projection width of the bottom surface of the recess portion, and wherein, in a projection plane to which a cross section of the slit is projected in a width direction of the stator blade, an area of the inlet opening of the at least one through hole occupies only a part of a projection width of the bottom surface of the recess portion.
6. A method for forming a slit as defined in claim 1, comprising: forming, on the surface of the stator blade, a recess portion having a difference in level from the surface of the stator blade and having a bottom surface which is flat and parallel to the surface of the stator blade by electric discharge machining; and forming at least one through hole by cutting work so that: the at least one through hole opens to the bottom surface of the recess portion and to the water removal flow passage; and, in a projection plane to which a cross section of the slit is projected in the height direction of the stator blade, an area of the inlet opening of the at least one through hole which opens to the bottom surface of the recess portion occupies a part of a projection width of the bottom surface of the recess portion, wherein the at least one through hole is formed by drilling so as to open to the bottom surface of the recess portion such that the cross section of the at least one through hole has the inverted trapezoid shape along the axis of the at least one through hole from the water removal flow passage to the recess portion such that the inverted trapezoid shape extends from the inlet opening of the at least one through hole to the outlet opening of the at least one through hole.
7. The water removal device according to claim 1, wherein the at least one through hole extends from the inlet opening to the outlet opening in a direction opposite to the steam flow direction.
Description
BRIEF DESCRIPTION OF DRAWINGS
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DETAILED DESCRIPTION
(22) Embodiments of the present invention will now be described in detail with reference to the accompanying drawings. It is intended, however, that unless particularly specified, dimensions, materials, shapes, relative positions and the like of components described in the embodiments shall be interpreted as illustrative only and not limitative of the scope of the present invention.
First Embodiment
(23) Now, a water removal device according to a first embodiment of the present invention will be described with reference to
(24) That is, as illustrated in
(25) In the water removal device 10, a hollow portion 12a is formed inside the stator blade 12, and a hollow portion 16a is formed inside the support ring 16. The hollow portion 12a and the hollow portion 16a are communicated with each other via a hole formed in the support ring 16. The hollow portion 16a has a hole 20 communicated with a region having a lower pressure than the flow field of the wet steam flow s, and each of the hollow portion 12a and the hollow portion 16a has a lower pressure than the flow field of the wet steam flow s.
(26) As illustrated in
(27) As shown in
(28) A through hole 26 has a cylinder-like shape, of which axial line 26a is perpendicular to the pressure surface fs of the stator blade, and has an inlet opening c which opens to the stator blade trailing edge portion of the bottom surface 24a in the width direction of the stator blade, and an outlet opening d which opens to the stator blade trailing edge side end portion of the hollow portion 12a. That is, the through hole 26 is formed so that in a projection plane to which a cross section of the slit is projected in the width direction or the height direction of the stator blade, an area of the inlet opening c which opens to the bottom surface 24a of the recess portion occupies a part of a projection width of the recess portion 24.
(29)
(30) The chart of
(31) In
(32) In this embodiment, the recess portion 24 has a large inlet opening relative to the through hole 26. Thus, the water film flow sw becomes more likely to flow from the inlet opening of the recess portion 24 to the recess portion 24, whereby it is possible to improve the water removal efficiency. Further, the water film flow sw flows into a relatively narrow inlet opening c of the through hole, and at this time, the through hole 26 is almost closed by the water film flow sw, whereby it is possible to suppress leakage of the wet steam flow s.
(33) Although in the flow field of the wet stem flow s, the hub side region of the stator blade 12 has a higher pressure than the tip side region, since the slit 22 is formed in the tip side region of the stator blade 12, a circulation flow, where steam flow flowing from the through hole formed in the hub side region into the hollow portion 12a may reversely flows from the through hole formed in the tip side region to the steam flow field, may hardly be generated.
(34) Further, since the slit 22 is formed in a region which is at the stator blade trailing edge side end portion of the hollow portion 12a, i.e., since the slit 22 is formed at a place where the total water collection rate increases, it is possible to increase the water removal amount.
(35) Further, since the through hole 26 is formed at the stator blade trailing edge side end portion of the bottom surface 24a of the recess portion, the water film flow sw on the pressure surface fs of the stator blade flows into the recess portion 24 on the upstream side of the through hole 26 and then is stored on the bottom surface 24a. It is thereby possible to more effectively separate the water film flow sw from the wet steam flow s.
(36) A method forming the slit 22 of this embodiment will now be described. The stator blade 12 has a high-temperature strength and corrosion resistance, and a Ni-based alloy, which is known as a hard-to-cut material, is used for the material. For this reason, precision processing of a Ni-based alloy including slit forming is conventionally performed by means of electric discharge machining, which is expensive.
(37) The slit 22 is formed by carrying out electric discharge machining to carve the recess portion 24 firstly, and then carrying out cutting to form the through hole 26 by using a drill having a small diameter.
(38) By employing expensive electric discharge machining only for forming the recess portion 24 and employing inexpensive cutting work for forming the through hole as described above, it is reduce the processing cost. It is difficult to form a small hole by means of electric discharge machining, and the diameter of a through hole is supposed to be at least 1 mm if electric discharge is employed. In contrast, by means of cutting work using a drill having a small diameter, it is possible to form a hole having a small diameter of about 0.5 mm. Accordingly, it is thereby possible to more efficiently suppress leakage of the steam as compared with the case of employing electric discharge machining.
(39) Modified examples of the first example having a modified shape of through hole 26 will now be described. The slit 30A illustrated in
(40) The slit 30B illustrated in
Second Embodiment
(41) A second embodiment of the present invention now will be described with reference to
(42) The slit 40 may be formed, in the same manner as in the first embodiment, by carrying out electric discharge machining to carve the recess portion 24 firstly, and then carrying out cutting to form the through hole 42 by using a drill having a small diameter. From a viewpoint of easiness of the processing and the strength of the stator blade 12, it is preferred that A satisfied 110A.
(43) According to this embodiment, since the axial direction of the through hole 42 faces the inflow direction of the water film flow sw, the water film flow sw becomes more likely to flow into the through hole 42, whereby it is possible to improve the water removal efficiency.
Third Embodiment
(44) A third embodiment of the present invention will now be described with reference to
(45) Further, a part of the stator blade trailing edge side-side surface of the recess portion 24 is formed by cutting work so as to form a curved surface 24d which is in the same direction as the axial line 52a and which is continuous to a wall surface of the through hole 52. The curved surface 24d is necessary when the through hole 52 is formed by means of cutting with a drill, and it is formed at the same time as the through hole 52.
(46) The stator blade trailing edge side upper end B of the through hole 52 is at the same position, in the width direction of the stator blade, as the lower end of the stator blade trailing edge side-side surface of the recess portion 24. Except for the slit 50, the water removal device according to this embodiment basically has the same structure as in the first embodiment. From a viewpoint of easiness of the processing and the strength of the stator blade 12, it is preferred that A satisfied 20A.
(47) According to this embodiment, the outlet opening d of the through hole 42 may be positioned as closer to the stator blade leading edge side as possible, as the through hole 52 is inclined to the pressure surface fs of the stator blade. Accordingly, the slit 52 may be positioned at a stator blade trailing edge side while the outlet opening d is in communication with the stator blade trailing edge side end portion of the hollow portion 12a. Thus, the slit may be placed at a position where the total water collection rate is relatively large, whereby it is possible to further improve the water removal efficiency.
Fourth Embodiment
(48) A fourth embodiment of the present invention will now be described with reference to
(49) In this regard, in this embodiment, the slit is formed near the trailing edge re of the pressure surface bs of the stator blade where the flow field of the wet steam flow s in the radial direction from the hub side to the tip side is formed, and near the support ring 16.
(50) The recess portion 24 of the slit 60 opens to the pressure surface fs of the stator blade, and the recess portion 24 has the same shape as the recess portion 24 in the first embodiment, and the longer sides are arranged in the height direction of the stator blade. The through hole 62 has a cylindrical shape and has a constant diameter in the direction of the axial line 62a. In this embodiment, the inlet opening c of the through hole 62 opening to the recess portion 24 is positioned closer to the hub side region than the outlet opening d opening to the hollow portion 12a. That is, the axial line 62a of the through hole 62 is inclined from the inlet opening c to the outlet opening d, from the hub side region toward the tip side region. Except for the slit 60, the water removal device according to this embodiment basically has the same structure as in the first embodiment.
(51) The water film flow sw formed on the pressure surface fs of the stator blade flows in the height direction of the stator blade from the hub side to the tip side, with the wet steam flow s flowing from the hub side region to the tip side region.
(52) According to this embodiment, since the through hole 62 is formed so as to be inclined in the same direction as the flowing direction of the water film flow sw flowing to the tip side, the water film flow is more likely to flow into the through hole 62, whereby it is possible to improve the water removal efficiency.
Fifth Embodiment
(53) A fifth embodiment of the present invention will now be described with reference to
(54) The recess portion 72 may have a width within a range such that the blade surface is not deviated from the designed blade profile of the stator blade 12. For example, the width of the recess portion 72 may be about twice (twice10%) as large as the through hole 74.
(55) According to this embodiment, since the recess portion 72 is formed over almost entire region, in the height direction of the stator blade, of the pressure surface fs of the stator blade, it is possible to collect the water film flow sw in the recess portion over almost entire region of the leading edge fe of the stator blade. By introducing the water collected in the recess portion to the through hole, it is possible to improve the water removal efficiency.
(56) When the opening of the through hole 74 is formed into a slit like shape, it may be necessary to employ electric discharge machining, and the processing cost may increase. However, since the through hole has a slit-like shape having a relatively large opening area, it is possible to increase the flow rate of the water film flow sw flowing out of the through hole 74. It is thereby possible to improve the water removal efficiency.
(57) As shown in
(58) Although in the above-described embodiments, the slit opens to the pressure surface of the stator blade, in some embodiments, the slit may open to the suction surface of the stator blade. A water removal device according to the present invention may be constituted by combination of two or more of the above-described embodiments, as needed.
EXAMPLES
(59) Now, effect evaluation experiments and the results, which were performed to evaluate the effect provided by the water removal device according to an embodiment of the present invention, will be described with reference to
(60) The slit 112 has the same structure as the slit 112 illustrated in
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(62) As shown in
(63) The slit 80 is obtained by forming the recess portion 82 and the through hole 84 by means of electric discharge machining. In the experiments, as the working fluid mf, a two-phase fluid containing air having water added, simulating an actual wet steam flow s, was used. The particle size of the water was made substantially the same as the particle size of the water contained in the wet steam flow s.
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(66) The reason for this is, as described above, that since the recess portion 82 has a relatively wide inlet opening than the through hole 84, the water film flow sw is more likely to flow into the recess portion 82, whereby it is possible to improve the water removal efficiency, and since the water film flow sw flows into the relatively narrow inlet opening c of the through hole 84, the through hole 84 is almost closed by the water film flow sw, whereby it is possible to suppress leakage of the wet steam flow s.
(67) Since in the slit 80, the side surface 82c of the recess portion 82 and a side surface of the through hole 84 together form a flat surface, and the side surface 82b of the recess portion 82 has the same inclination angle as the side surface 82c, the slit 80 may be formed more easily.
INDUSTRIAL APPLICABILITY
(68) According to the present invention, it is possible to improve the removal efficiency of the water film flow formed on a surface of a stator blade and to suppress erosion of a rotor blade and leakage loss of the steam flow, by simple processing of the stator blade, whereby it is possible to suppress reduction in the turbine efficiency.
REFERENCE SIGNS LIST
(69) 10 Water removal device 12, 100 Stator blade 12a, 100a Hollow portion (Water removal flow passage) 14, 104 Diaphragm 16, 106 Support ring 16a, 106a Hollow portion 18, 20, 106b, 106c Hole 22, 30A, 30B, 40, 50, 60, 70, 80, 112, 114 Slit 24, 72, 82 Recess portion 24a, 82a Bottom surface 24b, 24c, 82b, 82c Side surface 24d Curved surface 112a Stator blade trailing edge side wall surface 112b Stator blade leading edge side wall surface e Inlet opening f Outlet opening 26, 32, 34, 42, 52, 62, 74, 84 Through hole 32a Inlet side region 32b Outlet side region 34c Inclined surface c Inlet opening d Outlet opening h Slit width 42a, 52a, 62a, 84a Axial line 102 Rotor blade 108 Rotor shaft 110 Disk rotor 116 Slit groove c Inlet opening d Outlet opening A Inclined angle U Circumferential velocity Vs, Vcw Absolute velocity Ws, Wcw Relative velocity bs Suction surface of stator blade cw Coarse water drop dw Small water drop fe Leading edge of stator blade fs Pressure surface of stator blade mf Working fluid re Trailing edge of stator blade s Wet steam flow sw Water film flow