Inductive component and method for producing an inductive component
10692639 · 2020-06-23
Assignee
Inventors
- Felipe Jerez (Elchingen, DE)
- Stephan Bühlmaier (Langenau, DE)
- Anneliese Drespling (Heidenheim, DE)
- Jörn Schliewe (Steinheim, DE)
- Stefan Schefler (Ulm, DE)
- Joachim Nassal (Heidenheim, DE)
Cpc classification
H01F17/045
ELECTRICITY
H01F41/076
ELECTRICITY
H01F19/04
ELECTRICITY
H01F27/29
ELECTRICITY
International classification
H01F41/076
ELECTRICITY
H01F27/29
ELECTRICITY
Abstract
An inductive component and a method for producing an inductive component are disclosed. In an embodiment, the inductive component includes a first core part having wound first and second wires and a second core part arranged on the first core part. In various embodiments the inductive component has a low mode conversion, a low inductance in differential-mode operation, a high inductance for common-mode signals, a constant characteristic impedance, a low capacitive coupling of the wires, and/or a low leakage inductance.
Claims
1. An inductive component comprising: a first wire; a second wire; a core having a first core part and a second core part, wherein the first core part has a first flange section, a second flange section and a wire winding section for winding the first and second wires; and a plurality of contact mounts for contacting a respective end of the first and second wires, wherein each of the first and second flange sections has a first inner side wall arranged between a respective one of first and second surfaces of the first and second flange sections and a respective third surface of the first and second flange sections, each first inner side wall facing a wire winding section, wherein each of the first and second flange sections has a first outer side wall arranged between a respective one of the first and second surfaces of the first and second flange sections and the respective third surface of the first and second flange sections, a respective first outer side wall arranged opposite to a respective first inner side wall of the first and second flange sections, wherein each of the first and second flange sections has a second inner side wall arranged between the respective one of the first and second surfaces of the first and second flange sections and a bottom surface of a respective single groove of the first and second flange sections, and wherein a respective second inner side wall of the first and second flange sections is arranged obliquely, at an angle of between 120 and 160, relative to the respective first inner side wall of the first and second flange sections.
2. The inductive component according to claim 1, wherein the respective second inner side wall of the first and second flange sections has a first section and a second section, wherein the respective first section of the second inner side wall of the first and second flange sections is arranged at a right angle relative to the respective first outer side wall of the first and second flange sections, and wherein the respective second section of the second inner side wall of the first and second flange sections is arranged obliquely, at an angle of between 120 and 160, relative to the respective first section of the second inner side wall and relative to a respective first inner side surface of the first and second flange sections.
3. The inductive component according to claim 1, wherein the first and second flange sections project beyond the wire winding section transversely with respect to a longitudinal direction of the wire winding section, wherein the first and second flange sections are arranged symmetrically with respect to the longitudinal direction of the wire winding section, wherein the first flange section has a second outer side wall arranged between one of the first and second surfaces of the first flange section and the third surface of the first flange section, the second outer side wall of the first flange section being arranged opposite to the second inner side wall of the first flange section, and wherein the second flange section has a second outer side wall arranged between one of the first and second surfaces of the second flange section and the third surface of the second flange section, the second outer side wall being arranged opposite to the second inner side wall of the second flange section.
4. The inductive component according to claim 3, wherein the second core part comprises a plate comprising: a first surface; a first lateral region; a second lateral region; a central region arranged between the first and second lateral regions; a second surface situated opposite to the first surface; and at least one side wall arranged between the first and second surfaces.
5. The inductive component according to claim 4, wherein an adhesive layer is arranged between the third surface of the first flange section and the first lateral region of the first surface of the second core part, wherein the adhesive layer provides a gap of between 1 m and 25 m between the third surface of the first flange section and the first lateral region of the first surface of the second core part, wherein a further adhesive layer is arranged between the third surface of the second flange section and the second lateral region of the first surface of the second core part, and wherein the further adhesive layer provides a gap of between 1 m and 25 m between the third surface of the second flange section and the second lateral region of the first surface of the second core part.
6. The inductive component according to claim 4, wherein an adhesive layer is arranged above a gap between the at least one side wall of the plate and at least one of the first and second outer side walls of the first flange section, wherein a further adhesive layer is arranged above a gap between the at least one side wall of the plate and at least one of the first and second outer side walls of the second flange section, and wherein a gap width of each gap is less than 10 m.
7. The inductive component according to claim 4, wherein the third surface of the first flange section and/or the first lateral region of the first surface of the second core part are/is defined as ground, and wherein the third surface of the second flange section and/or the second lateral region of the first surface of the second core part are/is defined as ground.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The invention is explained in greater detail below with reference to figures showing exemplary embodiments of the present invention. In the figures:
(2)
(3)
(4)
(5)
(6)
(7)
(8)
(9)
(10)
(11)
(12)
(13)
(14)
(15)
DETAILED DESCRIPTION OF ILLUSTRATIVE EMBODIMENTS
(16)
(17)
(18) The inductive component comprises a multiplicity of contact mounts 210, 220, 230 and 240 for contacting a respective end of the wires 10 and 20. A first end of the wire 10 is held at a contact mount 210 and a second end of the wire 10 is held at a contact mount 220. A first end of the wire 20 is held at the contact mount 230 and a second end of the wire 20 is held at the contact mount 240. The contact mounts 210 and 230 are arranged at the flange section 111 and the contact mounts 220 and 240 are arranged at the flange section 112. The flange sections 111 and 112 each have a groove 1114 and 1124 for leading through the wires 10 and 20. The wire 10 proceeding from the contact mount 210 can be led through the groove 1114 of the flange section in and be wound around the wire winding section 113 from the side of the flange section 111 in the direction of the flange section 112. The wire 10 can then be led through the groove 1124 of the flange section 112 to the contact mount 220 and be fixed thereto. The wire 20 proceeding from the contact mount 230 can be led through the groove 1114 of the flange section 111 and be wound around the wire winding section 113. The winding runs from the flange section 111 in the direction of the flange section 112. The wire 20 can then be led through the groove 1124 of the flange section 112 to the contact mount 240 and be fixed thereto.
(19) The wires 10 and 20 are guided in a twisted fashion parallel to one another and are arranged jointly and thus simultaneously on the wire winding section during the winding of the wire winding section 113. Both wires have virtually the same length between the respective contact mounts of their ends. The wires 10 and 20 are arranged as a twisted wire pair on the wire winding section 113 in order to improve the impedance characteristic of the inductive component.
(20)
(21) The flange section 111 has a surface 1111, a surface 1112 and a surface 1113. The two surfaces 1111 and 1112 of the flange section 111 are arranged opposite relative to the surface 1113 of the flange section 111. The groove 1114 separates the surfaces 1111 and 1112 from one another. The groove 1114 is arranged in the center of the flange section 111 and opens centrally on the wire winding section 113. The flange section 111 thus has two limbs spaced apart from one another via the groove 1114.
(22) The flange section 112 has a surface 1121, a surface 1122 and a surface 1123. The two surfaces 1121 and 1122 of the flange section 112 are arranged opposite relative to the surface 1123 of the flange section 112. The groove 1124 separates the surfaces 1121 and 1122 of the flange section 112 from one another. The groove 1124 is arranged in the center of the flange section 112 and opens centrally on the wire winding section 113. The flange section 112 thus has two limbs spaced apart from one another by the groove 1124.
(23) The flange section 111 has an inner side wall 1115 arranged between the surfaces 1111, 1112 of the flange section 111 and the surface 1113 of the flange section 111 and facing the wire winding section 113. The flange section 111 furthermore has an outer side wall 1116 arranged between one of the surfaces 1111, 1112 and the surface 1113 of the flange section 111 and arranged opposite relative to the inner side wall 1115 of the flange section 111. The flange section 111 furthermore has an inner side wall 1117 arranged between one of the surfaces 1111, 1112 of the flange section 111 and a bottom surface 1119 of the groove 1114 of the flange section 111. The flange section 111 furthermore has an outer side wall 1118 arranged between one of the surfaces 1111, 1112 of the flange section 111 and the surface 1113 of the flange section 111 and arranged opposite relative to the inner side wall 1117 of the flange section 111.
(24) The flange section 112 has an inner side wall 1125 arranged between one of the surfaces 1121, 1122 of the flange section 112 and the surface 1123 of the flange section 112 and facing the wire winding section 113. The flange section 112 furthermore has an outer side wall 1126 arranged between one of the surfaces 1121, 1122 of the flange section 112 and the surface 1123 of the flange section 112 and arranged opposite relative to the inner side wall 1125 of the flange section 112. Furthermore, the flange section 112 has an inner side wall 1127 arranged between one of the surfaces 1121, 1122 of the flange section 112 and a bottom surface 1129 of the groove 1124 of the flange section 112. Furthermore, the flange section 112 has an outer side wall 1128 arranged between one of the surfaces 1121, 1122 of the flange section 112 and the surface 1123 of the flange section 112 and arranged opposite relative to the inner side wall 1127 of the flange section 112.
(25) In the case of the embodiment of the core part 110 as shown in
(26)
(27)
(28) As is further shown in
(29)
(30)
(31) In order to close the magnetic circuit in the case of the inductive component, the core part 120, as shown in
(32) In accordance with one possible embodiment, an adhesive layer 310 can be arranged between the surface 1113 of the flange section 111 and the lateral region 1211 of the surface 121 of the core part 120. A further adhesive layer 320 can be arranged between the surface 1123 of the flange section 112 and the lateral region 1212 of the surface 121 of the core part 120. The adhesive layer 310 and the adhesive layer 320 can be applied to the lateral regions 1211 and 1212 of the surface 121 of the core part 120 and/or to the surfaces 1113, 1123 of the flange sections 111, 112 in such a way that a gap S having a gap width of less than 25 m is formed between the core part 110 and the core part 120 when the core parts 110 and 120 are adhesively bonded together.
(33) In accordance with a further possible embodiment, the adhesive bonding of the core part 110 with the core part 120 can be carried out by an adhesive layer 310 being arranged above a gap S between the side wall 123 of the core part 120 and one of the outer side walls 1116 and 1118 of the flange section 111. A further adhesive layer 320 can be arranged above a gap S between the side wall 123 of the core part 120 and one of the outer side walls 1126, 1128 of the flange section 112. In this embodiment, the adhesive layers 310 and 320 are not applied between the respective contact areas of the core parts 110 and 120, but rather are applied laterally at the two core parts. As a result, the gap width between the core parts 110 and 120 can be reduced to a gap width that is less than 10 m.
(34) In accordance with one advantageous embodiment, the surface 1113 of the flange section 111 and/or the lateral region 1211 of the surface 121 of the core part 120 can be ground. Likewise, the surface 1123 of the flange section 112 and/or the lateral region 1212 of the surface 121 of the core part 120 can be ground. By way of example, mirror grinding or so-called lapping can be used for grinding the surfaces. As a result, even with relatively coarse granulation, very high surface qualities can be achieved owing to the small material removal. On account of the abovementioned types of grinding, the surfaces 1113 and 1123 and the lateral regions 1211 and 1212 of the surface 121 are very smooth, such that the gap width between the core parts 110 and 120 can be reduced again as a result when the core parts 110 and 120 are joined together.
(35) On account of the large and planar contact area and the small gap width associated therewith between the core part 110 and the core part 120, large inductance values can be achieved with the inductive component.
(36)
(37) In the case of the embodiment 2 of the inductive component, the core part 120 can have one of the embodiments shown in
(38) In a manner similar to that in the case of the embodiment shown in
(39) Only the differences in the embodiment 2 in comparison with the embodiment 1 of the inductive component are discussed below. In this case, besides
(40) The wires 10 and 20 can be guided through the groove 1114 of the flange section 111 from the contact mounts 210 and 230 onto the wire winding section 113. After the wires have been wound around the wire winding section 113, the wires 10, 20 are guided through the groove 1124 of the flange section 112 and fixed to the contact mounts 220, 240. In contrast to the embodiment of the inductive component 1 as shown in
(41)
(42)
(43) In the case of the embodiment shown in
(44) In this case, the wires 10 and 20 are wound onto the wire winding section 113 in such a way that after guiding the wires 10 and 20 through the groove 1114 of the flange section 111, a first turn n.sub.1, m.sub.1 of the wires 10, 20 is arranged directly on the wire winding section 113 alongside the respective inner side wall 1115 of the flange section 111. Subsequently to the turn n.sub.1, m.sub.1, at least one further turn n.sub.2, m.sub.2, n.sub.3, m.sub.3 is arranged on the first turn n.sub.1, m.sub.1. Consequently, the inductive component comprises a multiplicity of winding sections having turns arranged one above another. After a first winding section has been wound from the turns n.sub.1, m.sub.1, n.sub.2, m.sub.2 and n.sub.3, m.sub.3, a further turn n.sub.4, m.sub.4 is arranged directly onto the wire winding section 113 alongside the first turn n.sub.1, m.sub.1, further turns n.sub.5, m.sub.5 and n.sub.6, m.sub.6 again being arranged above said further turn. A second winding section comprises for example the turns n.sub.4, m.sub.4, n.sub.5, m.sub.5 and n.sub.6, m.sub.6. In this way, between the inner side wall 1115 of the flange section 111 and the inner side wall 1125 of the flange section 112, the winding space is filled with a multiplicity of winding sections each comprising turns arranged one above another.
(45) By virtue of the use of the twisted wires 10 and 20 and the position of the wires 10 and 20 in the various turns, as shown in
(46)
(47) The wires 10 and 20 are wound on the wire winding section 113 in such a way that after guiding the wires 10 and 20 through the groove 1114 of the flange section 111, a first winding part comprising the turns n.sub.1, m.sub.2, . . . , n.sub.j, m.sub.j of the wires 10, 20 and a second winding part comprising the turns n.sub.j+i, m.sub.j+1, . . . , n.sub.x, m.sub.x, are arranged on the wire winding section 113. The turns n.sub.1, m.sub.2, . . . , n.sub.j, m.sub.j are arranged directly alongside one another on the wire winding section 113 alongside the first inner side wall 1115 of the flange section 111. In each turn of the first winding part, the wires 10 and 20 are arranged in the same position relative to one another. Subsequently to the first winding part, the second winding part is arranged directly onto the wire winding section 113 between the first winding part and the inner side wall 1125 of the flange section 112. In each turn of the second winding part n.sub.j+i, m.sub.j+1, . . . , n.sub.x, m.sub.x, the wires 10 and 20 are arranged in the same position relative to one another. However, the position of the wires 10 and 20 in the first winding part is different than the position of the wires 10 and 20 in the second winding part. The crossover of the positions of the wires takes place at half of the length of the wire winding section 113. By virtue of the type of winding shown in
(48) The wires 10 and 20 can be wound onto the wire winding section 113 in a manner arranged one above another proceeding from one of the side walls 1115, 1125 as far as the other of the side walls, wherein the vertical position of the wires in the individual turns is transposed in the center of the wire winding section. In accordance with a different winding method, the wires 10 proceeding from the side wall 1115 in the direction of the side wall 1125 and the wires 20 proceeding from the side wall 1125 in the direction of the side wall 1115 can be wound around the wire winding section 113, wherein in the center of the wire winding section 113 the wires 10 are wound over the wires 20 as far as the side wall 1125 and the wires 20 are wound over the wires 10 as far as the side wall 1115.
(49) The twisted type of winding of the wires 10 and 20 as shown in