SCORE TABLET

Abstract

A scored tablet comprises Tapentadol or a physiologically acceptable salt thereof embedded in a prolonged release matrix material; wherein the scored tablet provides prolonged release of Tapentadol or the physiologically acceptable salt thereof; wherein the scored tablet has a site of mechanical weakness along which it can be manually broken into two separate halves preferably having essentially the same size, shape and weight; and wherein the in vitro release profile of the scored tablet essentially corresponds to the in vitro release profile of each of the two separate halves. Also disclosed is a process for the preparation of such a scored tablet.

Claims

1. A scored tablet comprising Tapentadol or a physiologically acceptable salt thereof embedded in a prolonged release matrix material; wherein the prolonged release matrix material comprises a binder selected from the group consisting of cellulose, magnesium-aluminum silicates, mono-, oligo- and polysaccharides, sugar alcohols, starches, calcium phosphate, polyvinylpyrrolidone, and vinylpyrrolidone/vinyl acetate copolymers; wherein the weight content of the binder is within the range of from 35 to 70 wt.-%, relative to the total weight of the scored tablet; wherein the prolonged release matrix material comprises a cellulose derivative selected from cellulose ethers and cellulose esters; wherein the weight content of the cellulose derivative is within the range of from 10 to 50 wt.-%, relative to the total weight of the scored tablet; wherein the scored tablet provides prolonged release of Tapentadol or the physiologically acceptable salt thereof; wherein the scored tablet has a site of mechanical weakness along which it can be manually broken into two separate halves; and wherein the in vitro release profile of the scored tablet essentially corresponds to the in vitro release profile of each of the two separate halves.

2. The scored tablet according to claim 1, wherein Tapentadol or the physiologically acceptable salt thereof is Tapentadol hydrochloride; and/or which has a total weight within the range of from 200 to 750 mg; and/or wherein the weight content of Tapentadol or the physiologically acceptable salt thereof is within the range of from 10 to 50 wt.-%, relative to the total weight of the scored tablet; and/or which contains Tapentadol or the physiologically acceptable salt thereof at a total dose within the range of from 25 to 250 mg, as equivalent weight relative to the non-salt form of Tapentadol; and/or wherein the weight content of the prolonged release matrix material is within the range of from 55 to 90 wt.-%, relative to the total weight of the scored tablet; and/or wherein the binder is microcrystalline cellulose; preferably silicified microcrystalline cellulose; and/or wherein the cellulose derivative is a cellulose ether selected from the group consisting of methylcellulose, ethylcellulose, propylcellulose, hydroxyethylcellulose, hydroxypropylcellulose and hydroxypropylmethylcellulose; preferably hydroxypropylmethylcellulose; and/or which comprises a lubricant; preferably the lubricant is selected from the group consisting of salts of fatty acids (e.g. magnesium stearate, calcium stearate, zinc stearate), fatty acids (e.g. stearic acid, palmitic acid), glyceryl fatty acid esters (e.g. glyceryl monostearate, glyceryl monobehenate, glyceryl dibehenate, glyceryl tribehenate), sorbitan monostearate, sucrose monopalmitate, sodium stearyl fumarate, hydrated magnesium silicate, and talc; preferably magnesium stearate; and the weight content of the lubricant is preferably within the range of from 0.1 to 1.0 wt.-%, relative to the total weight of the scored tablet.

3. The scored tablet according to claim 1, which (A) has a total weight within the range of 220±120 mg and which comprises Tapentadol or a physiologically acceptable salt thereof; preferably Tapentadol hydrochloride; wherein the weight content of Tapentadol or a physiologically acceptable salt thereof is within the range of 13±12 wt.-%, relative to the total weight of the scored tablet; a binder; preferably microcrystalline cellulose; wherein the weight content of the binder is within the range of 37±30 wt.-%, relative to the total weight of the scored tablet; and a cellulose ether; preferably hydroxypropylmethylcellulose; wherein the weight content of the cellulose ether is within the range of 46±30 wt.-%, relative to the total weight of the scored tablet; and which has been preferably prepared by dry granulation; or (B) has a total weight within the range of 540±200 mg and which comprises Tapentadol or a physiologically acceptable salt thereof; preferably Tapentadol hydrochloride; wherein the weight content of Tapentadol or a physiologically acceptable salt thereof is within the range of 11±10 wt.-%, relative to the total weight of the scored tablet; a binder; preferably microcrystalline cellulose; wherein the weight content of the binder is within the range of 67±30 wt.-%, relative to the total weight of the scored tablet; and a cellulose ether; preferably hydroxypropylmethylcellulose; wherein the weight content of the cellulose ether is within the range of 19±14 wt.-%, relative to the total weight of the scored tablet; and which has been preferably prepared by dry granulation; or (C) has a total weight within the range of 540±200 mg and which comprises Tapentadol or a physiologically acceptable salt thereof; preferably Tapentadol hydrochloride; wherein the weight content of Tapentadol or a physiologically acceptable salt thereof is within the range of 22±20 wt.-%, relative to the total weight of the scored tablet; a binder; preferably microcrystalline cellulose; wherein the weight content of the binder is within the range of 57±30 wt.-%, relative to the total weight of the scored tablet; and a cellulose ether; preferably hydroxypropylmethylcellulose; wherein the weight content of the cellulose ether is within the range of 19±14 wt.-%, relative to the total weight of the scored tablet; and which has been preferably prepared by dry granulation.

4. The scored tablet according to claim 1, which has a total weight within the range of 540±200 mg and which comprises Tapentadol or a physiologically acceptable salt thereof; preferably Tapentadol hydrochloride; wherein the weight content of Tapentadol or a physiologically acceptable salt thereof is within the range of 32±20 wt.-%, relative to the total weight of the scored tablet; a binder; preferably microcrystalline cellulose; wherein the weight content of the binder is within the range of 46±30 wt.-%, relative to the total weight of the scored tablet; and a cellulose ether; preferably hydroxypropylmethylcellulose; wherein the weight content of the cellulose ether is within the range of 19±14 wt.-%, relative to the total weight of the scored tablet; and which has been preferably prepared by dry granulation.

5. The scored tablet according to claim 1, which has a total weight within the range of 720±200 mg and which comprises Tapentadol or a physiologically acceptable salt thereof; preferably Tapentadol hydrochloride; wherein the weight content of Tapentadol or a physiologically acceptable salt thereof is within the range of 33±20 wt.-%, relative to the total weight of the scored tablet; a binder; preferably microcrystalline cellulose; wherein the weight content of the binder is within the range of 51±30 wt.-%, relative to the total weight of the scored tablet; and a cellulose ether; preferably hydroxypropylmethylcellulose; wherein the weight content of the cellulose ether is within the range of 14±13 wt.-%, relative to the total weight of the scored tablet; and which has been preferably prepared by dry granulation.

6. The scored tablet according to claim 1, which has a total weight within the range of 720±200 mg and which comprises Tapentadol or a physiologically acceptable salt thereof; preferably Tapentadol hydrochloride; wherein the weight content of Tapentadol or a physiologically acceptable salt thereof is within the range of 41±20 wt.-%, relative to the total weight of the scored tablet; a binder; preferably microcrystalline cellulose; wherein the weight content of the binder is within the range of 43±30 wt.-%, relative to the total weight of the scored tablet; and a cellulose ether; preferably hydroxypropylmethylcellulose; wherein the weight content of the cellulose ether is within the range of 14±13 wt.-%, relative to the total weight of the scored tablet; and which has been preferably prepared by dry granulation.

7. The scored tablet according to claim 1, which under in vitro conditions according to Ph. Eur. 7.0, 2.9.3, paddle apparatus, 50 rpm at 37±0.5° C. in 900 ml aqueous phosphate buffer at pH 6.8 provides a release profile such that after 30 minutes 20±10%, after 60 minutes 29±10%, after 120 minutes 43±10%, after 360 minutes 73±10%, after 480 minutes 81±10%, and after 720 minutes 90±10%, of Tapentadol or the physiologically acceptable salt thereof that was originally contained in the scored tablet have been released.

8. The scored tablet according to claim 1, wherein under in vitro conditions according to Ph. Eur. 7.0, 2.9.3, paddle apparatus, 50 rpm at 37±0.5° C. in 900 ml aqueous phosphate buffer at pH 6.8 the release profile of each single half deviates from the release profile of the scored tablet at any point in time absolutely by at most 5.0%; and/or wherein under in vitro conditions according to Ph. Eur. 7.0, 2.9.3, paddle apparatus, 50 rpm at 37±0.5° C. in 900 ml aqueous phosphate buffer at pH 6.8 the release profile of each single half deviates from the release profile of the scored tablet at any point in time relatively by at most 4.0%; and/or wherein under in vitro conditions according to Ph. Eur. 7.0, 2.9.3, paddle apparatus, 50 rpm at 37±0.5° C. in 900 ml aqueous phosphate buffer at pH 6.8 the release profile of each single half and the release profile of the intact scored tablet meet a similarity factor (f2) of at least 70, preferably at least 72, more preferably at least 74, still more preferably at least 76, yet more preferably at least 78, even more preferably at least 80, most preferably at least 82, and in particular at least 84; and/or which has been prepared by dry granulation; and/or wherein the binder is microcrystalline cellulose; preferably silicified microcrystalline cellulose; the cellulose derivative is hydroxypropylmethylcellulose; and wherein the scored tablet has been prepared by dry granulation.

9. The scored tablet according to claim 1, which (A) has a total weight within the range of 220±120 mg and which comprises Tapentadol or a physiologically acceptable salt thereof; wherein the weight content of Tapentadol or a physiologically acceptable salt thereof is within the range of 13±12 wt.-%, relative to the total weight of the scored tablet; microcrystalline cellulose; wherein the weight content of the microcrystalline cellulose is within the range of 37±30 wt.-%, relative to the total weight of the scored tablet; and hydroxypropylmethylcellulose; wherein the weight content of the hydroxypropylmethylcellulose is within the range of 46±30 wt.-%, relative to the total weight of the scored tablet, and preferably has a total weight within the range of 220±80 mg and comprises Tapentadol or a physiologically acceptable salt thereof; wherein the weight content of Tapentadol or a physiologically acceptable salt thereof is within the range of 13±8 wt.-%, relative to the total weight of the scored tablet; microcrystalline cellulose; wherein the weight content of the microcrystalline cellulose is within the range of 37±10 wt.-%, relative to the total weight of the scored tablet; and hydroxypropylmethylcellulose; wherein the weight content of the hydroxypropylmethylcellulose is within the range of 46±20 wt.-%, relative to the total weight of the scored tablet; and has preferably been prepared by dry granulation; or (B) has a total weight within the range of 540±200 mg and which comprises Tapentadol or a physiologically acceptable salt thereof; wherein the weight content of Tapentadol or a physiologically acceptable salt thereof is within the range of 11±10 wt.-%, relative to the total weight of the scored tablet; microcrystalline cellulose; wherein the weight content of the microcrystalline cellulose is within the range of 67±30 wt.-%, relative to the total weight of the scored tablet; and hydroxypropylmethylcellulose; wherein the weight content of the hydroxypropylmethylcellulose is within the range of 19±14 wt.-%, relative to the total weight of the scored tablet; and preferably has a total weight within the range of 540±100 mg and which comprises Tapentadol or a physiologically acceptable salt thereof; wherein the weight content of Tapentadol or a physiologically acceptable salt thereof is within the range of 11±8 wt.-%, relative to the total weight of the scored tablet; microcrystalline cellulose; wherein the weight content of the microcrystalline cellulose is within the range of 67±10 wt.-%, relative to the total weight of the scored tablet; and hydroxypropylmethylcellulose; wherein the weight content of the hydroxypropylmethylcellulose is within the range of 19±10 wt.-%, relative to the total weight of the scored tablet; and has preferably been prepared by dry granulation; or (C) has a total weight within the range of 540±200 mg and which comprises Tapentadol or a physiologically acceptable salt thereof; wherein the weight content of Tapentadol or a physiologically acceptable salt thereof is within the range of 22±20 wt.-%, relative to the total weight of the scored tablet; microcrystalline cellulose; wherein the weight content of the microcrystalline cellulose is within the range of 57±30 wt.-%, relative to the total weight of the scored tablet; and hydroxypropylmethylcellulose; wherein the weight content of the hydroxypropylmethylcellulose is within the range of 19±14 wt.-%, relative to the total weight of the scored tablet; and preferably has a total weight within the range of 540±100 mg and which comprises Tapentadol or a physiologically acceptable salt thereof; wherein the weight content of Tapentadol or a physiologically acceptable salt thereof is within the range of 22±10 wt.-%, relative to the total weight of the scored tablet; microcrystalline cellulose; wherein the weight content of the microcrystalline cellulose is within the range of 57±10 wt.-%, relative to the total weight of the scored tablet; and hydroxypropylmethylcellulose; wherein the weight content of the hydroxypropylmethylcellulose is within the range of 19±10 wt.-%, relative to the total weight of the scored tablet; and has preferably been prepared by dry granulation; or (D) has a total weight within the range of 540±200 mg and which comprises Tapentadol or a physiologically acceptable salt thereof; wherein the weight content of Tapentadol or a physiologically acceptable salt thereof is within the range of 32±20 wt.-%, relative to the total weight of the scored tablet; microcrystalline cellulose; wherein the weight content of the microcrystalline cellulose is within the range of 46±30 wt.-%, relative to the total weight of the scored tablet; and hydroxypropylmethylcellulose; wherein the weight content of the hydroxypropylmethylcellulose is within the range of 19±14 wt.-%, relative to the total weight of the scored tablet; and preferably has a total weight within the range of 540±100 mg and which comprises Tapentadol or a physiologically acceptable salt thereof; wherein the weight content of Tapentadol or a physiologically acceptable salt thereof is within the range of 32±10 wt.-%, relative to the total weight of the scored tablet; microcrystalline cellulose; wherein the weight content of the microcrystalline cellulose is within the range of 46±10 wt.-%, relative to the total weight of the scored tablet; and hydroxypropylmethylcellulose; wherein the weight content of the hydroxypropylmethylcellulose is within the range of 19±10 wt.-%, relative to the total weight of the scored tablet; and has preferably been prepared by dry granulation; or (E) has a total weight within the range of 720±200 mg and which comprises Tapentadol or a physiologically acceptable salt thereof; wherein the weight content of Tapentadol or a physiologically acceptable salt thereof is within the range of 33±20 wt.-%, relative to the total weight of the scored tablet; microcrystalline cellulose; wherein the weight content of the microcrystalline cellulose is within the range of 51±30 wt.-%, relative to the total weight of the scored tablet; and hydroxypropylmethylcellulose; wherein the weight content of the hydroxypropylmethylcellulose is within the range of 14±13 wt.-%, relative to the total weight of the scored tablet; and preferably has a total weight within the range of 720±100 mg and which comprises Tapentadol or a physiologically acceptable salt thereof; wherein the weight content of Tapentadol or a physiologically acceptable salt thereof is within the range of 33±10 wt.-%, relative to the total weight of the scored tablet; microcrystalline cellulose; wherein the weight content of the microcrystalline cellulose is within the range of 51±10 wt.-%, relative to the total weight of the scored tablet; and hydroxypropylmethylcellulose; wherein the weight content of the hydroxypropylmethylcellulose is within the range of 19±10 wt.-%, relative to the total weight of the scored tablet; and has preferably been prepared by dry granulation; or (F) has a total weight within the range of 720±200 mg and which comprises Tapentadol or a physiologically acceptable salt thereof; wherein the weight content of Tapentadol or a physiologically acceptable salt thereof is within the range of 41±20 wt.-%, relative to the total weight of the scored tablet; microcrystalline cellulose; wherein the weight content of the microcrystalline cellulose is within the range of 43±30 wt.-%, relative to the total weight of the scored tablet; and hydroxypropylmethylcellulose; wherein the weight content of the hydroxypropylmethylcellulose is within the range of 14±13 wt.-%, relative to the total weight of the scored tablet; and preferably has a total weight within the range of 720±100 mg and which comprises Tapentadol or a physiologically acceptable salt thereof; wherein the weight content of Tapentadol or a physiologically acceptable salt thereof is within the range of 41±10 wt.-%, relative to the total weight of the scored tablet; microcrystalline cellulose; wherein the weight content of the microcrystalline cellulose is within the range of 43±10 wt.-%, relative to the total weight of the scored tablet; and hydroxypropylmethylcellulose; wherein the weight content of the hydroxypropylmethylcellulose is within the range of 19±10 wt.-%, relative to the total weight of the scored tablet; and has preferably been prepared by dry granulation.

10. The scored tablet according to claim 1, which has a tablet porosity of at most 0.15; and/or which has a breaking strength according to Ph. Eur. 2.9.8 within the range of from 100 to 200 N; and/or which has a tablet apparent density of at least 1.20 g.Math.cm−3; and/or which is oblong; and/or which is monolithic; and/or wherein Tapentadol or the physiologically acceptable salt thereof and the prolonged release matrix material are homogeneously distributed over the scored tablet as a uniform mixture; or when the scored tablet comprises a film coated core, Tapentadol or the physiologically acceptable salt thereof and the prolonged release matrix material are homogeneously distributed over the core as a uniform mixture; and/or which can be manually broken along the site of mechanical weakness into two separate halves having essentially the same size, shape and weight; and/or wherein the site of mechanical weakness is formed by a score; and/or which has a longitudinal axis, wherein the site of mechanical weakness is formed by a circumferential score about the longitudinal axis; and/or wherein the site of mechanical weakness is formed by a first score, a second score, a third score and a fourth score; wherein the first score is opposite to the second score; wherein the third score is opposite to the fourth score; and wherein the first and second score are perpendicular to the third and fourth score; and/or wherein the site of mechanical weakness lies within a symmetrical plane of the scored tablet.

11. A process for the preparation of a scored tablet according to claim 1, the process comprising the steps of: (a) providing a mixture comprising Tapentadol or a physiologically acceptable salt thereof and prolonged release matrix material; (b) compressing said mixture thereby obtaining a compacted material; (c) breaking said compacted material thereby obtaining a dry granulate material; (d) optionally, sieving the dry granulate material; (e) optionally, adding a lubricant; (f) compressing the dry granulate material thereby obtaining the scored tablet; and (g) optionally, coating the scored tablet with a film coat.

12. The process according to claim 11, wherein the mixture provided in step (a) additionally comprises a lubricant; and/or the mixture provided in step (a) has a humidity content within the range of from 1.0 to 8.0%; and/or step (b) is performed by means of a roller compactor, an eccentric press, or a rotary press; preferably a roller compactor; and/or in step (b) the mixture is compressed at a pressing force of at least 10 kN by means of a rotary press or in step (b) the mixture is compressed at a pressing force of at least at least 3.0 kN/cm by means of a roller compactor; and/or the compacted material obtained in step (b) has a breaking strength according to Ph. Eur. 2.9.8 of more than 200 N; and/or step (c) is performed by means of a spiked roller, crushing roller, rasp, oscillating granulator, oscillating sieve, or conus sieve; and/or in step (d) coarser particles are disrupted by means of the sieve so that the dry granulate material has a particle size passing a sieve having a mesh size of 1.68 mm; and/or step (f) is performed under a higher pressing force than step (b); and/or step (f) is performed under a pressing force of at least 10 kN.

13. A scored tablet obtained by the process according to claim 11.

14. A method of medically treating a subject in need of such treating comprising administering to said subject at least one scored tablet according to claim 1.

15. The method according to claim 14, wherein the treating is for treatment of pain.

16. The method according to claim 14, wherein the administering comprises: a first administration interval comprising at least one day, wherein during the first administration interval one separate half of a scored tablet is administered once daily, twice daily or thrice daily; a second administration interval comprising at least one day directly following said first administration interval, wherein during the second administration interval one whole scored tablet is administered once daily, twice daily or thrice daily; optionally, a third administration interval comprising at least one day directly following said second administration interval, wherein during the third administration interval a whole scored tablet as well as a separate half of a scored tablet are administered once daily, twice daily or thrice daily; and optionally, a fourth administration interval comprising at least one day directly following said third administration interval, wherein during the fourth administration interval two whole scored tablets are administered once daily, twice daily or thrice daily.

Description

BRIEF DESCRIPTION OF THE DRAWINGS

[0041] FIGS. 1A and 1B schematically illustrate an exemplified preferred shape and form of a scored tablet according to the invention that was also prepared in the examples. FIG. 1A is a top view, FIG. 1B is a side view. The scored tablet contains scores on opposite sides that form a site of mechanical weakness along which the divisible table can be broken apart into two separate halves of essentially the same form, shape and weight. The site of mechanical weakness (breaking score) lies within a symmetrical plane of the scored tablet. FIGS. 1A and 1B also provide preferred dimensions in mm defining the theoretical total volume of a preferred scored tablet. A preferred exemplified scored tablet according to the invention having this form and shape has a total weight of about 540±25 mg.

[0042] FIGS. 2A and 2B schematically illustrate a variant of an exemplified preferred shape and form of a scored tablet according to the invention that was also prepared in the examples. FIG. 2A is a top view, FIG. 2B is a side view.

[0043] FIG. 3 shows in vitro release profiles of comparative Example 1-2. The in vitro release profile of a conventional intact scored tablet (intact tablet, .circle-solid.) is compared with the in vitro release profile of a single half after the conventional scored tablet has been broken apart along its site of mechanical weakness (split tablet, .box-tangle-solidup.). As demonstrated, the in vitro release profiles significantly differ from one another.

[0044] FIG. 4 shows in vitro release profiles of comparative Example 1-3. The in vitro release profile of a conventional intact scored tablet (intact tablet, .circle-solid.) is compared with the in vitro release profile of a single half after the conventional scored tablet has been broken apart along its site of mechanical weakness (split tablet, .box-tangle-solidup.). As demonstrated, the in vitro release profiles significantly differ from one another.

[0045] FIG. 5 shows in vitro release profiles of inventive Example 2. The in vitro release profile of an intact scored tablet according to the invention (intact tablet, .circle-solid.) is compared with the in vitro release profile of a single half after the scored tablet according to the invention has been broken apart along its site of mechanical weakness (split tablet, .box-tangle-solidup.). As demonstrated, the in vitro release profiles do not significantly differ from one another.

[0046] FIG. 6 shows in vitro release profiles of inventive Example 3. The in vitro release profile of an intact scored tablet according to the invention (intact tablet, .circle-solid.) is compared with the in vitro release profile of a single half after the scored tablet according to the invention has been broken apart along its site of mechanical weakness (split tablet, .box-tangle-solidup.). As demonstrated, the in vitro release profiles do not significantly differ from one another.

[0047] FIGS. 7A, 7B, and 7C schematically illustrate different embodiments of sites of mechanical weakness. FIG. 7A is a perspective view of a preferred embodiment of a scored tablet having a first score (1) and a second score (2) on opposite sides. The scored tablet has cylindrical shape and the first score (1) and the second score (2) are placed within the circular faces of the cylinder. FIG. 7B is a perspective view of another embodiment of a scored tablet having a first score (1) and a second score (2) on opposite sides. The scored tablet has cylindrical shape and the first score (1) and the second score (2) are placed within the cylinder barrel. FIG. 7C is a perspective view of another embodiment of a scored tablet having a first score (1), a second score (2), a third score (3), and a fourth score (4), where the first score (1) and the second score (2) are located on opposite sides like in the embodiment shown in FIG. 7A, and where the third score (3) and the fourth score (4) are on opposite sides like in the embodiment shown in FIG. 7B. The scored tablet has cylindrical shape and the first score (1), the second score (2), the third score (3) and the fourth score (4) together form a circumferential score about the longitudinal axis (5) of the scored tablet.

[0048] The scored tablet according to the invention has a site of mechanical weakness along which it can be manually broken into two separate halves preferably having essentially the same size, shape and weight. In other words, the scored tablet according to the invention is a divisible tablet. The score (notch) or scores (notches) can be used to facilitate the splitting of the tablet into fractions when less than a full tablet is desired for a dose or when the patient has problems in swallowing the tablet as a whole. The site of mechanical weakness is preferably formed by one or more scores (notches).

[0049] In a preferred embodiment, the scored tablet according to the invention has a longitudinal axis, wherein the site of mechanical weakness is formed by a circumferential score about the longitudinal axis.

[0050] In a preferred embodiment, the site of mechanical weakness is formed by a first score, a second score, a third score and a fourth score; wherein the first score is opposite to the second score; wherein the third score is opposite to the fourth score; and wherein the first and second score are perpendicular to the third and fourth score.

[0051] Preferably, the site of mechanical weakness lies within a symmetrical plane of the scored tablet.

[0052] Preferably, the scored tablet according to the invention is oblong.

[0053] Preferably, the scored tablet according to the invention is monolithic. For the purpose of the specification, monolithic means that the scored tablet e.g. does not comprise a multitude of particles that are optionally dispersed in and compressed in an outer matrix material. For example, Multiple Unit Particulate Systems (MUPS) containing sustained release pellets compressed into a fast disintegrating matrix are not monolithic.

[0054] Preferably, Tapentadol or the physiologically acceptable salt thereof and the prolonged release matrix material are homogeneously distributed over the scored tablet as a uniform mixture. When the scored tablet is film coated, the coated core of the scored tablet is preferably such uniform mixture, i.e. Tapentadol or the physiologically acceptable salt thereof and the prolonged release matrix material are then homogeneously distributed over the core of the scored tablet as a uniform mixture.

[0055] The scored tablet according to the invention comprises as pharmacologically active ingredient Tapentadol or a physiologically acceptable salt thereof.

[0056] Providing Tapentadol or a physiologically acceptable salt thereof in scored tablets can serve different purposes. On the one hand, it may be desirable to offer to the patient pharmaceutical dosage forms that may be divided into smaller units for ease of swallowing. On the other hand, it may be desirable to initiate pharmacological treatment at a comparatively low dose of Tapentadol or the physiologically acceptable salt thereof and to consecutively increase the dose of Tapentadol or the physiologically acceptable salt thereof over time, i.e. to titrate the administered dose, until the therapeutically effective dose is reached providing optimized therapeutic benefits at minimized treatment emergent adverse events.

[0057] Preferably, at the initial phase of pharmacological treatment titration of Tapentadol or the physiologically acceptable salt thereof is intended.

[0058] Preferably, the weight content of Tapentadol or the physiologically acceptable salt thereof ingredient is at least 4.0 wt.-%, more preferably at least 5.0 wt.-%, still more preferably at least 6.0 wt. %, yet more preferably at least 7.0 wt.-%, even more preferably at least 8.0 wt.-%, most preferably at least 9.0 wt.-%, and in particular at least 10 wt.-%, in each case relative to the total weight of the scored tablet.

[0059] Preferably, the weight content of Tapentadol or the physiologically acceptable salt thereof is at most 55 wt.-%, more preferably at most 50 wt.-%, still more preferably at most 47.5 wt.-%, yet more preferably at most 45 wt.-%, even more preferably at most 42.5 wt.-%, most preferably at most 41 wt. %, and in particular at most 10 wt.-%, in each case relative to the total weight of the scored tablet.

[0060] In preferred embodiments, the weight content of Tapentadol or the physiologically acceptable salt thereof is within the range of from 10 to 50 wt.-%, more preferably 20±10 wt.-%, or 25±15 wt.-%, or 25±10 wt.-%, or 30±20 wt.-%, or 30±15 wt.-%, or 30±10 wt.-%, or 35±15 wt.-%, or 35±10 wt.-%, in each case relative to the total weight of the scored tablet.

[0061] Preferably, the total dose of Tapentadol or the physiologically acceptable salt thereof is at least 10 mg, more preferably at least 15 mg, still more preferably at least 20 mg, yet more preferably at least 25 mg, even more preferably at least 30 mg, most preferably at least 35 mg, and in particular at least 40 mg, in each case as equivalent weight relative to the non-salt form of Tapentadol.

[0062] Preferably, the total dose of Tapentadol or the physiologically acceptable salt thereof is at most 420 mg, more preferably at most 400 mg, still more preferably at most 380 mg, yet more preferably at most 360 mg, even more preferably at most 340 mg, most preferably at most 320 mg, and in particular at most 300 mg, in each case as equivalent weight relative to the non-salt form of Tapentadol.

[0063] In preferred embodiments, the total dose of Tapentadol or the physiologically acceptable salt thereof is within the range of from 5.0 to 50 mg, more preferably 25±22.5 mg, still more preferably 25±20 mg, yet more preferably 25±17.5 mg, even more preferably 25±15 mg, most preferably 25±12.5 mg, and in particular 25±10 mg, in each case as equivalent weight relative to the non-salt form of Tapentadol.

[0064] In other preferred embodiments, the total dose of Tapentadol or the physiologically acceptable salt thereof is within the range of from 50 to 150 mg, more preferably 50±45 mg or 100±45 mg or 150±45 mg, still more preferably 50±40 mg or 100±40 mg or 150±40 mg, yet more preferably 50±35 mg or 100±35 mg or 150±35 mg, even more preferably 50±20 mg or 100±20 mg or 150±20 mg, most preferably 50±25 mg or 100±25 mg or 150±25 mg, and in particular 50±20 mg or 100±20 mg or 150±20 mg, in each case as equivalent weight relative to the non-salt form of Tapentadol.

[0065] In still other preferred embodiments, the total dose of Tapentadol or the physiologically acceptable salt thereof is within the range of from 150 to 300 mg, more preferably 200±45 mg or 250±45 mg, still more preferably 200±40 mg or 250±40 mg, yet more preferably 200±35 mg or 250±35 mg, even more preferably 200±20 mg or 250±20 mg, most preferably 200±25 mg or 250±25 mg, and in particular 200±20 mg or 250±20 mg, in each case as equivalent weight relative to the non-salt form of Tapentadol.

[0066] While it is contemplated that the scored tablet according to the invention may contain a combination of two or more pharmacologically active ingredients, the scored tablet preferably contains Tapentadol or the physiologically acceptable salt thereof as single (i.e. the sole) pharmacologically active ingredient.

[0067] The scored tablet according to the invention contains a prolonged release matrix material in which Tapentadol or the physiologically acceptable salt thereof is embedded. Preferably, Tapentadol or the physiologically acceptable salt thereof is homogeneously distributed within the prolonged release matrix material.

[0068] The prolonged release matrix material contains at least one physiologically acceptable polymer that serves the purpose of retarding release of Tapentadol or the physiologically acceptable salt thereof from the scored tablet. Preferably, the prolonged release matrix material additionally contains a binder and/or a lubricant. The prolonged release matrix material may comprise further conventional excipients such as antioxidants.

[0069] Preferably, the prolonged release matrix material is composed, i.e. essentially consists of at least one physiologically acceptable polymer that serves the purpose of retarding release of Tapentadol or the physiologically acceptable salt thereof from the scored tablet, at least one binder and at least one lubricant. For the purpose of the specification, unless expressly stated otherwise, the prolonged release matrix material is composed of all excipients that are contained in the scored tablet, i.e. all ingredients except Tapentadol or the physiologically acceptable salt thereof, and when the scored tablet is film coated, except the film coating material.

[0070] Preferably, the weight content of the prolonged release matrix material is at least 40 wt. %, more preferably at least 42.5 wt.-%, still more preferably at least 45 wt.-%, yet more preferably at least 47.5 wt.-%, even more preferably at least 50 wt.-%, most preferably at least 52.5 wt.-%, and in particular at least 55 wt.-%, in each case relative to the total weight of the scored tablet.

[0071] Preferably, the weight content of the prolonged release matrix material is at most 94 wt.-%, more preferably at most 93 wt.-%, still more preferably at most 92 wt.-%, yet more preferably at most 91 wt.-%, even more preferably at most 90 wt.-%, most preferably at most 89 wt.-%, and in particular at most 88 wt.-%, in each case relative to the total weight of the scored tablet.

[0072] Preferably, the weight content of the prolonged release matrix material is within the range of from 55 to 90 wt.-%; more preferably 60±5 wt.-%, or 65±10 wt.-%, or 65±5 wt.-%, or 70±15 wt.-%, or 70±10 wt.-%, or 70±5 wt.-%, or 75±15 wt.-%, or 75±10 wt.-%, or 75±5 wt.-%, or 80±10 wt.-%, or 80±5 wt.-%, or 85±5 wt.-%, in each case relative to the total weight of the scored tablet.

[0073] The prolonged release matrix material preferably contains at least one physiologically acceptable polymer that serves the purpose of retarding release of Tapentadol or the physiologically acceptable salt thereof from the scored tablet and that also has a comparatively high water solubility. In other words, Tapentadol or the physiologically acceptable salt thereof and the at least one physiologically acceptable polymer are both hydrophile.

[0074] According to USP, solubilities of substances are quantified in terms of parts of solvent required for 1 part of solute according to the following scale: very soluble=less than 1, freely soluble=from 1 to 10, soluble=from 10 to 30, sparingly soluble=from 30 to 100, slightly soluble=from 100 to 1000, very slightly soluble=from 1000 to 10,000, and practically insoluble, or insoluble=10,000 and over.

[0075] Preferably, in accordance with this solubility scale in pure water at 23° C., Tapentadol or the physiologically acceptable salt thereof in its form as contained in the scored tablet according to the invention, i.e. in the non-salt form or the given salt form, is at least sparingly soluble (less than 100 parts of solvent required for 1 part of solute), more preferably at least soluble (less than 30 parts of solvent required for 1 part of solute), still more preferably at least freely soluble (less than 10 parts of solvent required for 1 part of solute), and most preferably very soluble (less than 1 part of solvent required for 1 part of solute).

[0076] Preferably, the at least one physiologically acceptable polymer that serves the purpose of retarding release of Tapentadol or the physiologically acceptable salt thereof from the scored tablet dissolves in cold water by swelling and subsequent hydration. As far as such hydrophilic polymers are concerned, there is typically no sharp solubility limit such as occurs in the dissolution of ionizing salts. The concentration of such hydrophilic polymers in solution is usually limited by the viscosity that a manufacturer is equipped to handle. It also depends on the viscosity and chemical type of hydrophilic polymer used. Solutions of low-viscosity polymers can be made at 10% to 15% concentration while high-viscosity polymers have a normal limit at 2% to 3% concentration.

[0077] Preferably, in accordance with the above solubility scale in pure water at 23° C., the at least one physiologically acceptable polymer is at least slightly soluble (less than 1000 parts of solvent required for 1 part of solute), more preferably at least sparingly soluble (less than 100 parts of solvent required for 1 part of solute), still more preferably at least soluble (less than 30 parts of solvent required for 1 part of solute).

[0078] Preferably, the scored tablet according to the invention, preferably the prolonged release matrix material, contains at least one physiologically acceptable polymer that serves the purpose of retarding release of Tapentadol or the physiologically acceptable salt thereof from the scored tablet. Thus, said at least one physiologically acceptable polymer is part of the prolonged release material of the scored tablet according to the invention.

[0079] Preferably, the prolonged release matrix material comprises a cellulose derivative selected from cellulose ethers and cellulose esters or a poly(meth)acrylate or copolymer thereof.

[0080] Preferably, the cellulose derivative is a cellulose ether selected from the group consisting of methylcellulose, ethylcellulose, propylcellulose, hydroxyethylcellulose, hydroxypropylcellulose and hydroxypropylmethylcellulose; preferably hydroxypropylmethylcellulose.

[0081] Preferably, the cellulose derivative is hydroxypropylmethylcellulose. Preferably, the hydroxypropylmethylcellulose is selected from hypromellose type 1828, 2208, 2906 and 2910 according to USP having the following methoxyl content hydroxypropoxyl content:

TABLE-US-00001 methoxyl (%) hydroxypropoxyl (%) type min max min max 1828 16.5 20.0 23.0 32.0 2208 19.0 24.0 4.0 12.0 2906 27.0 30.0 4.0 7.5 2910 28.0 30.0 7.0 12.0

[0082] Preferably, the number average molecular weight M.sub.n of the physiologically acceptable polymer, preferably cellulose derivative, more preferably hydroxypropylmethylcellulose, is not more than 220,000 g/mol, more preferably not more than 180,000 g/mol, still more preferably not more than 140,000 g/mol, yet more preferably not more than 120,000 g/mol, even more preferably not more than 110,000 g/mol, most preferably not more than 86,000 g/mol, and in particular not more than 63,000 g/mol.

[0083] Preferably, the labelled viscosity of the physiologically acceptable polymer, preferably cellulose derivative, more preferably hydroxypropylmethylcellulose, in accordance with USP (preferably rotor no. 4, revolution 3 rpm, calculation multiplier 2000) is within the range of 100,000±50,000 mPa.Math.s, more preferably 100,000±40,000 mPa.Math.s, still more preferably 100,000±30,000 mPa.Math.s, 100,000±20,000 mPa.Math.s, and most preferably 100,000±10,000 mPa.Math.s.

[0084] Preferably, the weight content of the physiologically acceptable polymer, preferably cellulose ether, is at least 7.0 wt.-%, more preferably at least 8.0 wt.-%, still more preferably at least 9.0 wt.-%, yet more preferably at least 10 wt.-%, even more preferably at least 11 wt.-%, most preferably at least 12 wt.-%, and in particular at least 13 wt.-%, in each case relative to the total weight of the scored tablet.

[0085] Preferably, the weight content of the physiologically acceptable polymer, preferably cellulose ether, is at most 62.5 wt.-%, more preferably at most 60 wt.-%, still more preferably at most 57.5 wt. %, yet more preferably at most 55 wt.-%, even more preferably at most 52.5 wt.-%, most preferably at most 50 wt.-%, and in particular at most 47.5 wt.-%, in each case relative to the total weight of the scored tablet.

[0086] Preferably, the weight content of the physiologically acceptable polymer, preferably cellulose ether, is within the range of from 10 to 50 wt.-%; more preferably 15±5 wt.-%, or 20±10 wt.-%, or 20±5 wt.-%, or 25±15 wt.-%, or 25±10 wt.-%, or 25±5 wt.-%, or 30±20 wt.-%, or 30±15 wt.-%, or 30±10 wt. %, or 30±5 wt.-%, or 35±15 wt.-%, or 35±10 wt.-%, or 35±5 wt.-%, or 40±10 wt.-%, or 40±5 wt.-%, or 45±5 wt.-%, in each case relative to the total weight of the scored tablet.

[0087] When the scored tablet contains more than one physiologically acceptable polymer serving the purpose of significantly retarding release of Tapentadol or the physiologically acceptable salt thereof from the scored tablet, preferably cellulose ether, the above percentages refer to the total content of all such physiologically acceptable polymers, preferably cellulose ethers, that are contained in the scored tablet.

[0088] Preferably, the scored tablet according to the invention, preferably the prolonged release matrix material comprises a binder.

[0089] Preferably, the binder is selected from the group consisting of cellulose, magnesium-aluminum silicates (e.g. bentonite), mono-, oligo- and polysaccharides (e.g. dextrose, lactose, mannose), sugar alcohols (e.g. lactitol, mannitol), starches (e.g. pregelatinized starch, hydrolyzed starch, modified starch), calcium phosphate, polyvinylpyrrolidone, and vinylpyrrolidone/vinyl acetate copolymers; preferably microcrystalline cellulose; more preferably silicified microcrystalline cellulose.

[0090] Preferably, the weight content of the binder is at least 20 wt.-%, more preferably at least 22.5 wt.-%, still more preferably at least 25 wt.-%, yet more preferably at least 27.5 wt.-%, even more preferably at least 30 wt.-%, most preferably at least 32.5 wt.-%, and in particular at least 35 wt.-%, in each case relative to the total weight of the scored tablet.

[0091] Preferably, the weight content of the binder is at most 85 wt.-%, more preferably at most 82.5 wt.-%, still more preferably at most 80 wt.-%, yet more preferably at most 77.5 wt.-%, even more preferably at most 75 wt.-%, most preferably at most 72.5 wt.-%, and in particular at most 70 wt.-%, in each case relative to the total weight of the scored tablet.

[0092] Preferably, the weight content of the binder is within the range of from 35 to 70 wt.-%; more preferably 40±5 wt.-%, or 45±10 wt.-%, or 45±5 wt.-%, or 50±15 wt.-%, or 50±10 wt.-%, or 50±5 wt. %, or 55±15 wt.-%, or 55±10 wt.-%, or 55±5 wt.-%, or 60±10 wt.-%, or 60±5 wt.-%, or 65±5 wt.-%, in each case relative to the total weight of the scored tablet.

[0093] When the scored tablet contains more than one binder, the above percentages refer to the total content of all binders that are contained in the scored tablet.

[0094] Preferably, the scored tablet according to the invention comprises a lubricant.

[0095] Preferably, the lubricant is selected from the group consisting of salts of fatty acids (e.g. magnesium stearate, calcium stearate, zinc stearate), fatty acids (e.g. stearic acid, palmitic acid), glyceryl fatty acid esters (e.g. glyceryl monostearate, glyceryl monobehenate, glyceryl dibehenate, glyceryl tribehenate), sorbitan monostearate, sucrose monopalmitate, sodium stearyl fumarate, hydrated magnesium silicate, and talc; preferably magnesium stearate.

[0096] Preferably, the weight content of the lubricant is at least 0.20 wt.-%, more preferably at least 0.25 wt.-%, still more preferably at least 0.30 wt.-%, yet more preferably at least 0.35 wt.-%, even more preferably at least 0.40 wt.-%, most preferably at least 0.45 wt.-%, and in particular at least 0.50 wt.-%, in each case relative to the total weight of the scored tablet.

[0097] Preferably, the weight content of the lubricant is at most 2.0 wt.-%, more preferably at most 1.5 wt.-%, still more preferably at most 1.0 wt.-%, yet more preferably at most 0.90 wt.-%, even more preferably at most 0.80 wt.-%, most preferably at most 0.70 wt.-%, and in particular at most 0.60 wt. %, in each case relative to the total weight of the scored tablet.

[0098] Preferably, the weight content of the lubricant is within the range of from 0.1 to 1.0 wt.-%, more preferably 0.50±0.45 wt.-%, still more preferably 0.50±0.40 wt.-%, yet more preferably 0.50±0.35 wt. %, even more preferably 0.50±0.30 wt.-%, most preferably 0.50±0.25 wt.-%, and in particular 0.50±0.20 wt.-%, in each case relative to the total weight of the scored tablet.

[0099] Preferred embodiments A.sup.1 to A.sup.36 of the scored tablet according to the invention, where in each case [0100] the prolonged release matrix material comprises a binder; preferably microcrystalline cellulose; and [0101] the prolonged release matrix material comprises a cellulose ether; preferably hydroxypropylmethylcellulose;
are compiled in the table here below:

TABLE-US-00002 A.sup.1 A.sup.2 A.sup.3 A.sup.4 A.sup.5 A.sup.6 total weight [mg] 220 ± 120 220 ± 100 220 ± 80 220 ± 60 220 ± 40 220 ± 20 Tapentadol [wt-%].sup.1,2 13 ± 12 13 ± 10 13 ± 8 13 ± 6 13 ± 4 13 ± 2 binder [wt.-%].sup.2 37 ± 30 37 ± 20 37 ± 10 37 ± 8 37 ± 6 37 ± 4 cellulose ether [wt.-%].sup.2 46 ± 30 46 ± 20 46 ± 10 46 ± 8 46 ± 6 46 ± 4 A.sup.7 A.sup.8 A.sup.9 A.sup.10 A.sup.11 A.sup.12 total weight [mg] 540 ± 200 540 ± 150 540 ± 100 540 ± 80 540 ± 60 540 ± 40 Tapentadol [wt-%].sup.1,2 11 ± 10 11 ± 9  11 ± 8  11 ± 7 11 ± 6 11 ± 4 binder [wt.-%].sup.2 67 ± 30 67 ± 20 67 ± 10 67 ± 8 67 ± 6 67 ± 4 cellulose ether [wt.-%].sup.2 19 ± 14 19 ± 12 19 ± 10 19 ± 8 19 ± 6 19 ± 4 A.sup.13 A.sup.14 A.sup.15 A.sup.16 A.sup.17 A.sup.18 total weight [mg] 540 ± 200 540 ± 150 540 ± 100 540 ± 80 540 ± 60 540 ± 40 Tapentadol [wt-%].sup.1,2 22 ± 20 22 ± 15 22 ± 10 22 ± 8 22 ± 6 22 ± 4 binder [wt.-%].sup.2 57 ± 30 57 ± 20 57 ± 10 57 ± 8 57 ± 6 57 ± 4 cellulose ether [wt.-%].sup.2 19 ± 14 19 ± 12 19 ± 10 19 ± 8 19 ± 6 19 ± 4 A.sup.19 A.sup.20 A.sup.21 A.sup.22 A.sup.23 A.sup.24 total weight [mg] 540 ± 200 540 ± 150 540 ± 100 540 ± 80 540 ± 60 540 ± 40 Tapentadol [wt-%].sup.1,2 32 ± 20 32 ± 15 32 ± 10 32 ± 8 32 ± 6 32 ± 4 binder [wt.-%].sup.2 46 ± 30 46 ± 20 46 ± 10 46 ± 8 46 ± 6 46 ± 4 cellulose ether [wt.-%].sup.2 19 ± 14 19 ± 12 19 ± 10 19 ± 8 19 ± 6 19 ± 4 A.sup.25 A.sup.26 A.sup.27 A.sup.28 A.sup.29 A.sup.30 total weight [mg] 720 ± 200 720 ± 150 720 ± 100 720 ± 80 720 ± 60 720 ± 40 Tapentadol [wt-%].sup.1,2 33 ± 20 33 ± 15 33 ± 10 33 ± 8 33 ± 6 33 ± 4 binder [wt.-%].sup.2 51 ± 30 51 ± 20 51 ± 10 51 ± 8 51 ± 6 51 ± 4 cellulose ether [wt.-%].sup.2 14 ± 13 19 ± 12 19 ± 10 19 ± 8 19 ± 6 19 ± 4 A.sup.31 A.sup.32 A.sup.33 A.sup.34 A.sup.35 A.sup.36 total weight [mg] 720 ± 200 720 ± 150 720 ± 100 720 ± 80 720 ± 60 720 ± 40 Tapentadol [wt-%].sup.1,2 41 ± 20 41 ± 15 41 ± 10 41 ± 8 41 ± 6 41 ± 4 binder [wt.-%].sup.2 43 ± 30 43 ± 20 43 ± 10 43 ± 8 43 ± 6 43 ± 4 cellulose ether [wt.-%].sup.2 14 ± 13 19 ± 12 19 ± 10 19 ± 8 19 ± 6 19 ± 4 .sup.1based upon the total weight of the salt, e.g. hydrochloride .sup.2relative to the total weight of the scored tablet

[0102] Preferably, the scored tablet according to the invention under in vitro conditions according to Ph. Eur. 7.0, 2.9.3, paddle apparatus, 50 rpm at 37±0.5° C. in 900 ml aqueous phosphate buffer at pH 6.8 provides, preferably in the intact state as well as in the split state, a release profile such that [0103] after 30 minutes 20±10%, [0104] after 60 minutes 29±10%, [0105] after 120 minutes 43±10%, [0106] after 360 minutes 73±10%, [0107] after 480 minutes 81±10%, and [0108] after 720 minutes 90±10% of Tapentadol or the physiologically acceptable salt thereof that was originally contained in the scored tablet have been released.

[0109] Preferred in vitro release profiles B.sup.1 to B.sup.8 of the scored tablet according to the invention, preferably in the intact state as well as in the split state, under the above stated release conditions are compiled in the table here below:

TABLE-US-00003 time B.sup.1 B.sup.2 B.sup.3 B.sup.4 B.sup.5 B.sup.6 B.sup.7 B.sup.8  30 min 20 ± 9% 20 ± 8% 20 ± 7% 20 ± 6% 20 ± 5% 20 ± 4% 20 ± 3% 20 ± 2%  60 min 29 ± 9% 29 ± 8% 29 ± 7% 29 ± 6% 29 ± 5% 29 ± 4% 29 ± 3% 29 ± 2% 120 min 43 ± 9% 43 ± 8% 43 ± 7% 43 ± 6% 43 ± 5% 43 ± 4% 43 ± 3% 43 ± 2% 360 min 73 ± 9% 73 ± 8% 73 ± 7% 73 ± 6% 73 ± 5% 73 ± 4% 73 ± 3% 73 ± 2% 480 min 81 ± 9% 81 ± 8% 81 ± 7% 81 ± 6% 81 ± 5% 81 ± 4% 81 ± 3% 81 ± 2% 720 min 90 ± 9% 90 ± 8% 90 ± 7% 90 ± 6% 90 ± 5% 90 ± 4% 90 ± 3% 90 ± 2%

[0110] Preferably, under in vitro conditions according to Ph. Eur. 7.0, 2.9.3, paddle apparatus, 50 rpm at 37±0.5° C. in 900 ml aqueous phosphate buffer at pH 6.8 the release profile of a single half deviates from the release profile of the intact scored tablet at any point in time absolutely (calculated absolute difference of released percentages) by at most 10%, more preferably at most 7.5%, still more preferably at most 5.0%, yet more preferably at most 4.5%, even more preferably at most 4.0%, most preferably at most 3.5%, and in particular at most 3.0%.

[0111] Preferably, under in vitro conditions according to Ph. Eur. 7.0, 2.9.3, paddle apparatus, 50 rpm at 37±0.5° C. in 900 ml aqueous phosphate buffer at pH 6.8 the release profile of a single half deviates from the release profile of the intact scored tablet at any point in time relatively (change expressed in percent relative to intact tablet) by at most 10%, more preferably at most 9%, still more preferably at most 8%, yet more preferably at most 7%, even more preferably at most 6%, most preferably at most 5%, and in particular at most 4%.

[0112] Preferably, under in vitro conditions according to Ph. Eur. 7.0, 2.9.3, paddle apparatus, 50 rpm at 37±0.5° C. in 900 ml aqueous phosphate buffer at pH 6.8 the release profile of a single half and the release profile of the intact scored tablet meet the similarity factor (f.sub.2) (f.sub.2=50.Math.log {[1+(1/n)Σ.sub.t-1.sup.n (R.sub.t−T.sub.1).sup.2].sup.−0.5.Math.100}), where the f2 value is preferably at least 72, more preferably at least 74, still more preferably at least 76, yet more preferably at least 78, even more preferably at least 80, most preferably at least 82, and in particular at least 84.

[0113] Preferably, the scored tablet according to the invention has been prepared by dry granulation; preferably by slugging method or roller compactor method.

[0114] In slugging also known as precompression the material to be granulized is first made into a large compressed mass or “slug” typically by way of a tablet press using large flat-faced tooling. A fairly dense slug may be formed by allowing sufficient time for the air to escape from the material to be compacted. Compressed slugs are then comminuted through a desired mesh screen manually or automatically as for example by way of a comminuting mill.

[0115] In a roller compactor material particles are consolidated and densified by passing the material under pressure between two counter-rotating rolls. The densified material or “ribbon” from a roller compactor is then reduced to a uniform granule size in a granulator by comminuted through a desired mesh screen.

[0116] Preferably, the scored tablet according to the invention has a tablet porosity of at most 0.15, more preferably at most 0.14, still more preferably at most 0.13, yet more preferably at most 0.12, even more preferably at most 0.11, most preferably at most 0.10, and in particular at most 0.09.

[0117] For the purpose of the specification, tablet porosity ε is calculated using the equation ε=1−(ρ.sub.tablet−ρ.sub.true), where ρ.sub.tablet is the tablet apparent density and ρ.sub.true is the true density of the powder mixture or granule samples measured by multipycnometer (e.g. MVP-D160-E, Quantachrome Instruments, USA; n=5, helium pressure 1013 hPa, difference in helium pressure before and after sample loading is recorded to determine the true volume of the samples).

[0118] Preferably, the scored tablet according to the invention has a breaking strength according to Ph. Eur. 2.9.8 of at least 100 N, more preferably at least 110 N, still more preferably at least 120 N, yet more preferably at least 125 N, even more preferably at least 130 N, most preferably at least 135 N, and in particular at least 140 N.

[0119] Preferably, the scored tablet according to the invention has a breaking strength according to Ph. Eur. 2.9.8 of at most 260 N, more preferably at most 250 N, still more preferably at most 240 N, yet more preferably at most 230 N, even more preferably at most 220 N, most preferably at most 210 N, and in particular at most 200 N.

[0120] In a preferred embodiment, the scored tablet according to the invention has a breaking strength according to Ph. Eur. 2.9.8 within the range of from 100 to 200 N, more preferably 150±45 N, still more preferably 150±40 N, yet more preferably 150±35 N, even more preferably 150±30 N, most preferably 150±25 N, and in particular 150±20 N.

[0121] In another preferred embodiment, the scored tablet according to the invention has a breaking strength according to Ph. Eur. 2.9.8 within the range of from 125 to 225 N, more preferably 175±45 N, still more preferably 175±40 N, yet more preferably 175±35 N, even more preferably 175±30 N, most preferably 175±25 N, and in particular 175±20 N.

[0122] In still another preferred embodiment, the scored tablet according to the invention has a breaking strength according to Ph. Eur. 2.9.8 within the range of from 150 to 250 N, more preferably 200±45 N, still more preferably 200±40 N, yet more preferably 200±35 N, even more preferably 200±30 N, most preferably 200±25 N, and in particular 200±20 N.

[0123] Preferably, the scored tablet according to the invention has a tablet apparent density of at least 1.20 g.Math.cm.sup.−3, at least 1.21 g.Math.cm.sup.−3, at least 1.22 g.Math.cm.sup.−3, at least 1.23 g.Math.cm.sup.−3, at least 1.24 g.Math.cm.sup.−3, at least 1.25 g.Math.cm.sup.3, at least 1.26 g.Math.cm.sup.3, at least 1.27 g.Math.cm.sup.−3, at least 1.28 g.Math.cm.sup.−3, or at least 1.29 g.Math.cm.sup.3.

[0124] Preferably, the scored tablet according to the invention has a tablet apparent density of at most 1.31 g.Math.cm.sup.3, at most 1.32 g.Math.cm.sup.3, at most 1.33 g.Math.cm.sup.−3, at most 1.34 g.Math.cm.sup.3, at most 1.35 g.Math.cm.sup.−3, at most 1.36 g.Math.cm.sup.3, at most 1.37 g.Math.cm.sup.−3, at most 1.38 g.Math.cm.sup.3, at most 1.39 g.Math.cm.sup.3, or at most 1.40 g.Math.cm.sup.3.

[0125] In preferred embodiments, the scored tablet according to the invention has a tablet apparent density within the range of 1.22±0.03 g cm.sup.3, 1.24±0.03 g.Math.cm.sup.3, 1.26±0.03 g.Math.cm.sup.3, 1.28±0.03 g.Math.cm.sup.3, 1.30±0.03 g cm.sup.3, 1.32±0.03 g.Math.cm.sup.3, 1.34±0.03 g cm.sup.3, 1.36±0.03 g.Math.cm.sup.3, or 1.38±0.03 g.Math.cm.sup.3.

[0126] When the scored tablet is film-coated with a film coating material, the contribution of the film coating material (weight and volume) is disregarded with respect to apparent density, i.e. the above values refer to the core of the scored tablet according to the invention.

[0127] Preferably, the scored tablet according to the invention has a total weight within the range of from 200 to 750 mg.

[0128] In a preferred embodiment, the scored tablet according to the invention has a total weight of at least 80 mg, more preferably at least 100 mg, still more preferably at least 120 mg, yet more preferably at least 140 mg, even more preferably at least 160 mg, most preferably at least 180 mg, and in particular at least 200 mg. Preferably, the scored tablet according to the invention has a total weight of at most 360 mg, more preferably at most 340 mg, still more preferably at most 320 mg, yet more preferably at most 300 mg, even more preferably at most 280 mg, most preferably at most 260 mg, and in particular at most 240 mg. Preferably, the scored tablet according to the invention has a total weight within the range of from 50 mg to 400 mg, more preferably 220±150 mg, still more preferably 220±125 mg, yet more preferably 220±100 mg, even more preferably 220±75 mg, most preferably 220±50 mg, and in particular 220±25 mg. Preferably, according to this embodiment, the dose of Tapentadol or the physiologically acceptable salt thereof that is contained in the scored tablet, preferably Tapentadol hydrochloride, is about 25 mg, relative to the equivalent weight of the free base of Tapentadol (non-salt form).

[0129] In another preferred embodiment, the scored tablet according to the invention has a total weight of at least 200 mg, more preferably at least 250 mg, still more preferably at least 300 mg, yet more preferably at least 350 mg, even more preferably at least 400 mg, most preferably at least 450 mg, and in particular at least 500 mg. Preferably, the scored tablet according to the invention has a total weight of at most 850 mg, more preferably at most 800 mg, still more preferably at most 750 mg, yet more preferably at most 700 mg, even more preferably at most 650 mg, most preferably at most 600 mg, and in particular at most 550 mg. Preferably, the scored tablet according to the invention has a total weight within the range of from 300 mg to 700 mg, more preferably 540±150 mg, still more preferably 540±125 mg, yet more preferably 540±100 mg, even more preferably 540±75 mg, most preferably 540±50 mg, and in particular 540±25 mg. Preferably, according to this embodiment, the dose of Tapentadol or the physiologically acceptable salt thereof that is contained in the scored tablet, preferably Tapentadol hydrochloride, is about 50 mg, about 100 mg, or about 150 mg, relative to the equivalent weight of the free base of Tapentadol (non-salt form).

[0130] In still another preferred embodiment, the scored tablet according to the invention has a total weight of at least 400 mg, more preferably at least 450 mg, still more preferably at least 500 mg, yet more preferably at least 550 mg, even more preferably at least 600 mg, most preferably at least 650 mg, and in particular at least 700 mg. Preferably, the scored tablet according to the invention has a total weight of at most 1050 mg, more preferably at most 1000 mg, still more preferably at most 950 mg, yet more preferably at most 900 mg, even more preferably at most 850 mg, most preferably at most 800 mg, and in particular at most 750 mg. Preferably, the scored tablet according to the invention has a total weight within the range of from 500 mg to 900 mg, more preferably 720±150 mg, still more preferably 720±125 mg, yet more preferably 720±100 mg, even more preferably 720±75 mg, most preferably 720±50 mg, and in particular 720±25 mg. Preferably, according to this embodiment, the dose of Tapentadol or the physiologically acceptable salt thereof that is contained in the scored tablet, preferably Tapentadol hydrochloride, is about 200 mg or about 250 mg, relative to the equivalent weight of the free base of Tapentadol (non-salt form).

[0131] Another aspect of the invention relates to a process for the preparation of a scored tablet according to any of the preceding claims, the process comprising the steps of [0132] (a) providing a mixture comprising Tapentadol or a physiologically acceptable salt thereof and prolonged release matrix material; [0133] (b) compressing said mixture thereby obtaining a compacted material; [0134] (c) breaking said compacted material thereby obtaining a dry granulate material; [0135] (d) optionally, sieving the dry granulate material; [0136] (e) optionally, adding a lubricant; [0137] (f) compressing the dry granulate material thereby obtaining the scored tablet; and [0138] (g) optionally, coating the scored tablet with a film coat.

[0139] Preferably, the mixture provided in step (a) of the process according to the invention additionally comprises a lubricant. This variant is particularly relevant when the process according to the invention is a slugging process.

[0140] Preferably, the mixture provided in step (a) of the process according to the invention has a humidity content within the range of from 1.0 to 8.0%, more preferably 2.0 to 7.0%, still more preferably 3.0 to 6.0%.

[0141] Preferably, step (b) of the process according to the invention is performed by means of a roller compactor, an eccentric press, or a rotary press; preferably a roller compactor.

[0142] In a preferred embodiment, in step (b) of the process according to the invention the mixture is compressed at a pressing force of at least 8 kN, more preferably at least 9 kN, still more preferably at least 10 kN, yet more preferably at least 11 kN, even more preferably at least 12 kN, most preferably at least 13 kN, and in particular at least 14 kN. This variant is particularly relevant when the process according to the invention is a slugging process. Preferably, in step (b) of the process according to the invention the mixture is compressed at a pressing force of at most 23 kN, more preferably at most 22 kN, still more preferably at most 21 kN, yet more preferably at most 20 kN, even more preferably at most 19 kN, most preferably at most 18 kN, and in particular at most 17 kN. This variant is particularly relevant when the process according to the invention is a slugging process.

[0143] In another preferred embodiment, in step (b) of the process according to the invention the mixture is compressed at a pressing force of at most 4.2 kN/cm, more preferably at most 4.0 kN/cm, still more preferably at most 3.8 kN/cm, yet more preferably at most 3.6 kN/cm, even more preferably at most 3.4 kN/cm, most preferably at most 3.2 kN/cm, and in particular at most 3.0 kN/cm. This variant is particularly relevant when the process according to the invention is a roller compaction process.

[0144] In a preferred embodiment, the compacted material obtained in step (b) of the process according to the invention has a higher breaking strength than the scored tablet obtained in step (f). This variant is particularly relevant when the process according to the invention is a slugging process.

[0145] Preferably, the compacted material obtained in step (b) of the process according to the invention has a breaking strength according to Ph. Eur. 2.9.8 of at least 160 N, more preferably at least 170 N, still more preferably at least 180 N, yet more preferably at least 190 N, even more preferably at least 200 N or more than 200 N, most preferably at least 210 N, and in particular at least 220 N.

[0146] Preferably, the compacted material obtained in step (b) of the process according to the invention has a breaking strength according to Ph. Eur. 2.9.8 of at most 330 N, more preferably at most 320 N, still more preferably at most 310 N, yet more preferably at most 300 N, even more preferably at most 290 N, most preferably at most 280 N, and in particular at most 270 N.

[0147] Preferably, the compacted material obtained in step (b) of the process according to the invention has a breaking strength according to Ph. Eur. 2.9.8 within the range of from 200 to 300 N, more preferably 250±45 N, still more preferably 250±40 N, yet more preferably 250±35 N, even more preferably 250±30 N, most preferably 250±25 N, and in particular 250±20 N.

[0148] Preferably, step (c) of the process according to the invention is performed by means of a spiked roller, crushing roller, rasp, oscillating granulator, oscillating sieve, or conus sieve.

[0149] Preferably, in step (d) of the process according to the invention, coarser particles are disrupted by means of the sieve so that the dry granulate material has a particle size passing a sieve having a mesh size of 1.68 mm. In preferred embodiments, the dry granulate material has a particle size passing a sieve having a mesh size of 1.41 mm, 1.19 mm, 1.00 mm, 0.80 mm, or 0.84 mm.

[0150] Preferably, the separated fines are recycled to step (a) of the process according to the invention.

[0151] Preferably, step (e) of the process according to the invention is performed, i.e. a lubricant is added to the dry and optionally sieved granulate material. This variant is particularly relevant when the process according to the invention is a roller compaction process.

[0152] Preferably, step (f) of the process according to the invention is performed under a higher pressing force than step (b) of the process according to the invention.

[0153] Preferably, step (f) of the process according to the invention is performed under a pressing force of at least 10 kN, more preferably at least 11 kN, still more preferably at least 12 kN, yet more preferably at least 13 kN, even more preferably at least 14 kN, most preferably at least 15 kN, and in particular at least 16 kN.

[0154] Preferably, step (f) of the process according to the invention is performed under a pressing force of at most 23 kN, more preferably at most 22 kN, still more preferably at most 21 kN, yet more preferably at most 20 kN, even more preferably at most 19 kN, most preferably at most 18 kN, and in particular at most 17 kN.

[0155] Another aspect of the invention relates to a scored tablet according to the invention as described above obtainable by the process according to the invention as described above.

[0156] Preferably, the scored tablet according to the invention is for administration twice daily, where the desired therapeutic effect due to Tapentadol or the physiologically acceptable salt thereof is preferably provided for at least 8 hours, more preferably for at least 10 hours, still more preferably for at least 12 hours.

[0157] Preferably, the scored tablet according to the invention is for oral administration, preferably peroral administration (i.e. by swallowing).

[0158] Preferably, the scored tablet according to the invention is for administration to humans, preferably adults and/or geriatric patients.

[0159] Another aspect of the invention relates to the scored tablet according to the invention is for use in medical therapy. Another aspect of the invention relates to the use of Tapentadol or a physiologically acceptable salt thereof for the manufacture of the scored tablet according to the invention for medical therapy. Another aspect of the invention relates to a method of medical therapy comprising the administration of the scored tablet according to the invention to a subject in need thereof.

[0160] The scored tablet according to the invention is preferably for use in analgesia.

[0161] Preferably, medical therapy comprises [0162] a first administration interval comprising at least one day, wherein during the first administration interval one separate half of a scored tablet is administered once daily, twice daily or thrice daily; [0163] a second administration interval comprising at least one day directly following said first administration interval, wherein during the second administration interval one whole scored tablet is administered once daily, twice daily or thrice daily; [0164] optionally, a third administration interval comprising at least one day directly following said second administration interval, wherein during the third administration interval a whole scored tablet as well as a separate half of a scored tablet are administered once daily, twice daily or thrice daily; and [0165] optionally, a fourth administration interval comprising at least one day directly following said third administration interval, wherein during the fourth administration interval two whole scored tablets are administered once daily, twice daily or thrice daily.

[0166] When the scored tablet e.g. contains 100 mg of Tapentadol or the physiologically acceptable salt thereof as equivalent weight relative to the non-salt form of Tapentadol, [0167] during the first administration interval 50 mg of Tapentadol or the physiologically acceptable salt thereof as equivalent weight relative to the non-salt form of Tapentadol are administered once daily, twice daily or thrice daily (i.e. total daily doses of 50 mg, 100 mg or 150 mg); [0168] during the second administration interval 100 mg of Tapentadol or the physiologically acceptable salt thereof as equivalent weight relative to the non-salt form of Tapentadol are administered once daily, twice daily or thrice daily (i.e. total daily doses of 100 mg, 200 mg or 300 mg); [0169] optionally, during the third administration interval 150 mg of Tapentadol or the physiologically acceptable salt thereof as equivalent weight relative to the non-salt form of Tapentadol are administered once daily, twice daily or thrice daily (i.e. total daily doses of 150 mg, 300 mg or 450 mg); and [0170] optionally, during the fourth administration interval 200 mg of Tapentadol or the physiologically acceptable salt thereof as equivalent weight relative to the non-salt form of Tapentadol are administered once daily, twice daily or thrice daily (i.e. total daily doses of 200 mg, 400 mg or 600 mg).

[0171] The following examples further illustrate the invention but are not to be construed as limiting its scope.

Preparation of Powder Mixture for Subsequent Processing

[0172] Powder mixtures having the following composition were prepared:

TABLE-US-00004 Tapentadol HCl 22.19 wt.-% 116.48 mg hydroxypropylmethylcellulose 19.05 wt.-% 100.00 mg 100,000 mPas silicified microcrystalline cellulose 58.19 wt.-% 305.52 mg magnesium stearate  0.57 wt.-%  3.00 mg Σ 100.00 wt.-%  525.00 mg

[0173] Tapentadol HCl, silicified microcrystalline cellulose (ProsolvHD90) and HPMC were separately weighed (Mettler Toledo balance), sieved (Frewitt sieving machine type MF LAB, mesh size 0.8 mm or handsieve, mesh size 1.0 mm), mixed with one another and subsequently blended for 10 minutes by means of a laboratory mixer (Bohle type LM40 or Erweka BKS20). 10 wt.-% of the thus obtained pre-blend were sieved together with separately weighed magnesium stearate (Frewitt sieving machine type MF LAB, mesh size 0.8 mm or handsieve, mesh size 1.0 mm) and the remaining 90% of pre-blend were added. The mixture containing Tapentadol HCl, silicified microcrystalline cellulose, HPMC and magnesium stearate was subsequently blended for 3 minutes by means of a laboratory mixer (Bohle type LM40 or Erweka KBS20).

[0174] From the above powder mixture, tablets having a total target weight of 525 mg were prepared using a punch format as further illustrated in FIG. 1 (or similar).

Example 1—Comparative—Compression Using Different Prepressing Forces

[0175] Tablets were manufactured from the above powder mixture by direct compression using a rotary tablet press (Fette type 102i) operated at a tableting speed of 6,000 h.sup.−1. Compression was performed at different prepressing forces and major pressing forces:

[0176] Example 1-1: 2.7 kN and 16.0 kN;

[0177] Example 1-2: 5.96 kN and 13.99 kN; and

[0178] Example 1-3: 9.31 kN and 15.74 kN.

[0179] Prepressing generally serves the purpose of removing air that is entrapped between the crystallites that are subsequently to be compressed.

[0180] The breaking strength of the tablets was measured (Sotax HT10) and breaking strengths amounted to:

[0181] Example 1-1: 263 N;

[0182] Example 1-2: 225 N; and

[0183] Example 1-3: 243 N.

Example 2—Inventive—Dry Granulation by Slugging and Subsequent Compression

[0184] 10 Tablets each obtained by Example 1-2 and 1-3 were ground together in a mortar. The obtained powder was sieved (Frewitt sieving machine type MF LAB, mesh size 0.8 mm) and the thus sieved powder mixture was again compressed using a rotary tablet press (Fette type 102i) operated at a tableting speed of 6,000 h.sup.−1. Compression was performed at a prepressing force of 2.7 kN and a major pressing force of 16.79 kN.

[0185] The breaking strength of the tablets was measured (Sotax HT10) and the breaking strength amounted to 152 N.

Example 3—Inventive—Dry Granulation by Roller Compaction and Subsequent Compression

[0186] The above powder mix was roller compacted (Gerteis Minipactor) using a roller speed of 3 rpm, a force of 3 kN/cm and a roller gap of 3 mm. The resulting ribbons were granulated using an oscillating granulator (sieve mesh size 1.5 mm).

[0187] Tablets were manufactured from the above roller compaction granules using a rotary tablet press (Fette type 102i) operated at a tableting speed of 40,000 h.sup.−1. Compression was performed at a prepressing force of xxx and a major pressing force of 16.2 kN.

[0188] The breaking strength of the tablets was measured (Sotax HT10) and breaking strength were amounted to 209 N.

[0189] Pressing forces and measured breaking strengths are also compiled in the table here below:

TABLE-US-00005 1-1 1-2 1-3 2 3 prepressing 2.70 kN  5.96 kN  9.31 kN  2.7 kN n.d. force major pressing 16.0 kN 13.99 kN 15.74 kN 16.79 kN 16.2 kN force breaking  263 N   225 N   243 N   152 N  209 N strength (n = 10)

[0190] The in vitro release profile of the scored tablets was measured and compared to the in vitro release profile of a single half after manual. Measurements were performed under identical conditions according to Ph. Eur., paddle apparatus, 50 rpm at 37±0.5° C. in 900 ml aqueous phosphate buffer at pH 6.8. The in vitro dissolution data are compiled in the table here below:

TABLE-US-00006 min/% comparative inventive Example 1-2 Example 1-3 Example 2 Example 3 Δ Δ Δ Δ time int. split abs rel mt. split abs rel mt. split abs rel mt. split abs rel 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 30 19 22 3 18.1 19 22 3 13.2 19 20 1 5.9 21 22 1 7.0 60 28 33 5 18.7 28 32 4 13.6 27 28 2 5.7 30 32 2 6.4 90 35 41 6 17.5 35 40 5 13.6 34 35 2 5.1 38 40 2 6.4 120 41 48 7 17.1 42 47 5 13.2 39 41 2 4.9 44 47 3 6.2 150 46 54 8 16.7 47 53 6 13.2 44 46 2 4.3 49 52 3 6.2 180 51 59 8 16.1 52 58 7 12.8 49 51 2 4.0 54 58 3 6.0 210 55 64 9 15.7 56 63 7 12.5 53 54 2 3.5 59 62 3 5.7 240 59 68 9 15.2 60 67 7 12.2 56 58 2 3.2 63 66 3 5.2 300 66 75 9 13.8 67 75 8 11.2 63 64 2 2.5 70 74 3 4.7 360 72 81 9 12.8 73 81 8 10.3 68 69 1 1.7 76 79 3 3.8 480 81 90 9 10.8 82 89 7 8.6 76 76 0 0.2 86 88 2 2.3 600 87 95 8 9.3 89 95 6 6.9 82 81 1 −1.1 92 92 1 0.7 720 91 98 7 8.0 93 98 5 5.6 86 84 2 −1.9 96 95 1 −0.7 int. = intact

[0191] The in vitro release profile for the scored tablet according to comparative Example 1-2 and its single half is additionally shown in FIG. 3. The in vitro release profile for the scored tablet according to comparative Example 1-3 and its single half is additionally shown in FIG. 4. The in vitro release profile for the scored tablet according to inventive Example 2 and its single half is additionally shown in FIG. 5. The in vitro release profile for the scored tablet according to inventive Example 3 and its single half is additionally shown in FIG. 6.

[0192] As demonstrated by FIGS. 3 through 6, the scored tablets according to the invention (Examples 3 and 4; FIGS. 5 and 6) have essentially the same dissolution profile, irrespective of whether the scored tablet is intact or broken apart into two separate halves along the breaking score. At any point in time, relative deviations are at most 5.9% (see after 30 minutes, 19.60%-18.50%=1.10% (absolute difference); 1.1.Math.100/19.60=5.9% (relative difference)).

[0193] In contrast, comparative scored tablets (Examples 1-2 and 1-3; FIGS. 3 and 4) have different dissolution profiles; breaking the scored tablet apart into two separate halves along the breaking score results in an accelerated release profile; in vitro release is relatively accelerated by more than 10% during the first 6 hours of release.