Fastener stringer and slide fastener
10687591 ยท 2020-06-23
Assignee
Inventors
- Takumi Arai (Toyama, JP)
- Yoshihiro Kohsaka (Toyama, JP)
- Takahiko Aoki (Toyama, JP)
- Takashi Mori (Toyama, JP)
Cpc classification
A44B19/42
HUMAN NECESSITIES
B29D5/06
PERFORMING OPERATIONS; TRANSPORTING
Y10T29/49782
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
A44B19/12
HUMAN NECESSITIES
International classification
A44B19/42
HUMAN NECESSITIES
A44B19/40
HUMAN NECESSITIES
A44B19/12
HUMAN NECESSITIES
Abstract
A monofilament having, in cross section, a first width and a second width being orthogonal to the first width and being greater than the first width is helically wound about the circumference surface of the mandrel. Each helical unit included in the configured helix of the monofilament includes a pair of legs, a first coupling portion coupled between said pair of legs, and a second coupling portion coupled between one leg of said pair of legs and the other leg of a pair of legs in an adjacent helical unit. The second width of said first coupling portion is oriented along the axial direction of the mandrel. The first coupling portion in each helical unit in the helix is pressed such that the second width of the first coupling portion is widened in its width direction, thereby forming an engagement head.
Claims
1. A fastener stringer comprising: a fastener tape that extends in an elongation direction and includes a side-edge portion; and a fastener element that extends along the elongation direction and is attached to the side-edge portion, the fastener element comprising a helix of a monofilament that comprises a plurality of helical units, each of the helical units includes a pair of legs, an engagement head, and a reversed portion, wherein a plane including an upper leg is separate from and substantially in parallel with a plane including a lower leg, and wherein the monofilament includes, in cross section, a first width and a second width being orthogonal to the first width and being greater than the first width, each leg in each of the helical units includes the second width along the elongation direction, and the engagement head in each of the helical units includes a third width along the elongation direction, the third width being greater than the second width.
2. The fastener stringer according to claim 1, wherein the monofilament further includes an inner flat surface, said inner flat surface being substantially in parallel to the second width.
3. The fastener stringer according to claim 2, wherein in each of the helical units, the legs have the inner flat surfaces respectively that are arranged to face one another.
4. The fastener stringer according to claim 3, further comprising a core thread that is sandwiched between the inner flat surfaces of the legs in each of the helical units.
5. The fastener stringer according to claim 2, wherein the monofilament has a flattened shape.
6. The fastener stringer according to claim 2, further comprising a core thread arranged inside the helix of the monofilament.
7. The fastener stringer according to claim 1, wherein the monofilament further includes an outer flat surface, said outer flat surface being substantially in parallel to the second width.
8. The fastener stringer according to claim 7, wherein the legs in each of the helical units have the outer flat surfaces respectively that are arranged to face opposite directions.
9. The fastener stringer according to claim 1, further comprising a core thread arranged inside the helix of the monofilament.
10. The fastener stringer according to claim 9, wherein the monofilament has a flattened shape.
11. The fastener stringer according to claim 1, wherein the monofilament has a flattened shape.
12. A slide fastener comprising: a pair of fastener stringers of claim 1; and a fastener slider that engages and disengages a pair of fastener elements of the pair of fastener stringers.
Description
BRIEF DESCRIPTION OF DRAWINGS
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DESCRIPTION OF EMBODIMENTS
(13) Hereinafter, embodiments of the present invention will be described with reference to drawings. Respective embodiments are not mutually exclusive, and the skilled person could properly combine them without requiring excess descriptions and could understand the synergic effect by such combinations. Overlapping descriptions among embodiments will basically be omitted. Referenced drawings are mainly for the purpose of illustrating the invention and may be simplified in an appropriate manner.
First Embodiment
(14) A first embodiment will be discussed with reference to
(15) As described at the beginning, it has been requested to respond to a demand of reduced weight of a slide fastener. For this technical problem, the present inventors have investigated how to reduce the amount of helical fastener element included in a unit of length of a fastener stringer. As an outcome, the investigation found a technical significance of a method of using a monofilament having a flattened shape in cross-section and widening the elongated width (a second width W12 described below) of the flattened monofilament in cross-section to form an engagement head. Accordingly, the interval between monofilament portions when a monofilament is being helically wound may be widened; the interspace between the legs belonging to adjacent helical units may be widened; and the reduction of weight of fastener element, in turn the reduction of weight of slide fastener may be facilitated.
(16) In this improved fastener stringer, the weight of fastener element included in a unit of length of fastener stringer is less than the weight of fastener element included in a unit of length of previous non-improved fastener stringer of the same kind. Even in this case, sufficient engagement power may be easily ensured, as the engagement head has a widened width (a third width W13 described below) of the elongated width of the monofilament in the width direction of the elongated width.
(17) Simply decreasing the filament-width of the monofilament might possibly make it difficult to maintain the endurance of the fastener element, and degradation in an ability to maintain the closed state of the slide fastener might be visible. Even simply increasing the interval of monofilament portions when the monofilament is being helically wound, widening the filament-width of the monofilament in order to have a wider engagement head may be required. As a result, it might be not possible to facilitate the reduction of weight.
(18) As illustrated in
(19) The apparatus for producing a fastener element 200 may include a monofilament supplying unit 210, a flattening unit 220, a core thread supplying unit 230, and a helix producing unit 240. The monofilament supplying unit 210 may be an apparatus that supplies a monofilament and, for example, may be a spool about which a monofilament is wound. The monofilament may be a flexible linear member made of a synthetic resin, and any specific material may be used for the monofilament. The flattening unit 220 may be an apparatus that performs a flattening process for the monofilament. The core thread supplying unit 230 may be an apparatus that supplies a core thread, and may be a bobbin about which a core thread is wound, for example. The core thread may be a flexible thread made of a number of bound and twisted yarns, for example.
(20) The helix producing unit 240 may be an apparatus that produces a helix by configuring the filament into a helical shape, and may be configured to include a mandrel as described below. The fastener tape supplying unit 310 may be an apparatus that supplies a fastener tape that has already been woven, and may be a spool about which a fastener tape is wound, for example. The sewing machine 300 may be a normal sewing machine for industrial use. The post-processing apparatus 400 may be an apparatus that performs an optional post-processing as described above, and may include a cutting apparatus, stop forming apparatus, dyeing apparatus and so on, for example.
(21) As illustrated in
(22) The mandrel holder 242 may be a support that supports the mandrel 241, and may also be an intermediate member for the supply of the core thread 20 to the mandrel 241. The mandrel holder 242 may be a solid member including a conical end and a tubular body.
(23) Various manners may be envisaged for helically winding the monofilament 10 about the mandrel 241. In a non-limiting embodiment, a pair of screws 245, 246 may be provided such that the respective rotational axes AX245, AX246 are arranged parallel to the axial direction of the mandrel 241 as illustrated in
(24) As illustrated in
(25) As illustrated in
(26) As illustrated in
(27) As described above, the monofilament 10 may be pressed by the press rolls 221, 222 from both directions. A flat surface 12 continuously extending in a longitudinal direction of the monofilament 10 may be formed at the circumference surface of the monofilament 10. Corresponding to the pair of press rolls 221, 222, a pair of flat surfaces 12 may be formed at the circumference surface of the monofilament 10. These flat surfaces 12 are arranged at the opposite sides one another. In another embodiment, one press roll may be employed and one flat surface may be formed at the monofilament 10.
(28) The formation of the flat surface 12 at the monofilament 10 can be regulated by selecting a material of monofilament, the load applied to the monofilament by the press roll, the time period during which a load is applied to the monofilament by the press roll, a temperature of the press roll and so on. The formation of the flat surface at the monofilament 10 might be beneficial also in maintaining an intended orientation of the monofilament 10 about the mandrel 241.
(29) In a non-limiting exemplary embodiment, the orientation of the monofilament 10 about the mandrel 241 may be regulated. As would be understood from an example of
(30) In a case illustrated in
(31) As illustrated in
(32) In a condition in which the monofilament 10 is helically wound about the mandrel 241, there can be a distortion in the monofilament 10 due to the helical turning thereof. However, in a case in which a single monofilament 10 is to be wound about the mandrel 241, the monofilament 10 may not be pressed by an external force, and thus each of the legs 13, the first coupling portion 14, and the second coupling portion 15 may maintain the flattened sectional shape illustrated in
(33) The helical monofilament 10 may be transferred away from the mandrel holder 242 in the axial direction of the mandrel 241 by the rotation of the screws. As illustrated in
(34) Any specific configuration for the head forming unit 249 may be employed. However, in a non-limiting embodiment, at least one press roll 249 may be employed as illustrated in
(35) A step in which the first coupling portion 14 is pressed and deformed by the press roll 249 may be, in an example, performed under a warmed environment and, in another example, may be performed at a room temperature. In another further example, the press roll 249 may be warmed and the first coupling portion 14 may be pressed and deformed while heat is transmitted to the first coupling portion 14. After the head-formation-process illustrated in
(36) With reference to
(37) As illustrated in
(38) The fastener tape 911 may be an elongated woven or knitted stuff. The fastener element 912 may be a helix that is formed by the monofilament 10 being helically wound as described above, and in which engagement heads 16 are formed by the deformation of each first coupling portion 14. The core thread 20 runs inside the fastener element 912. The supply of the core thread 20 inside the fastener element 912 may be achieved at the same time when the monofilament 10 is wound about the mandrel 241 at which the core thread 20 has been arranged as described above. The fastener element 912 is sewn to the fastener tape 911 by a thread 913. Stops 919 made of metal or resin may be provided at the front end portion and the back end portion of the fastener element 912.
(39) The fastener slider 920 may be a normal slider that is provided to engaging and disengaging the pair of left and right fastener elements 912. For example, the fastener slider 920 may include an upper wing, a lower wing, and a coupling pillar coupling the upper wing and the lower wing, and maybe provided with a Y-like element passage. The frontward move of the fastener slider 920 may close the pair of left and right fastener stringers 910, and the backward move of the fastener slider 920 may open the pair of left and right fastener stringers 910. Note that the upper wing and lower wing of the fastener slider 910 may respectively be provided with left and right flanges to guide the front and back move of the fastener elements 912 inside the fastener slider 920. A pull 925 maybe attached to a pull attachment pillar at the fastener slider 920.
(40) The fastener stringer 910 is elongated in the front-back direction, and the fastener element 912 and the core thread 20 extend and are elongated in the same direction. The helical unit of the helix of fastener element 912 includes a pair of legs 13, a reversed portion 15, and an engagement head 16. The reversed portion 15 is equal to the above-described second coupling portion, however a different name is used for the sake of explanation. The engagement head 16 is a portion formed from the first coupling portion 14 being deformed as described above. Similar to the first coupling portion, the pair of legs 13 are coupled via the engagement head 16. Similar to the second coupling portion, one of the pair of legs 13 is coupled to the other leg 13 belonging to the adjacent helical unit via the reversed portion 15.
(41) The leg 13 and the reversed portion 15 have a cross-sectional shape equal to the cross-sectional shape of the monofilament 10 flattened by the flattening unit 220. The engagement head 16 has a cross-sectional shape obtained by further deforming and flattening the cross-sectional shape of the monofilament 10 flattened by the flattening unit 220.
(42) The thread 913 is sewn to the fastener tape 911 while the fastener element 912 is placed on the fastener tape 911, and the fastener element 912 is pushed against the fastener tape 911 by the thread 913, thereby ensuring the fixing of the fastener element 912 onto the fastener tape 911.
(43) In the helix of fastener element 912, one of the flat surfaces 12 of the monofilament 10 is oriented at the inner side of the helix so that the respective flat surfaces at the pair of legs 13 belonging to the same helical unit face one another. This is a result of that the flat surface 12 of the monofilament 10 is turned about and along the circumference surface of the mandrel 241 as described with reference to
(44) As would be understandable from
(45) The upper surface and lower surface of the lower leg 13 are flat surfaces 12 formed at the circumference surface of the monofilament 10. Similarly, the upper surface and the lower surface of the upper leg 13 are flat surfaces 12 formed at the circumference surface of the monofilament 10. The core thread 20 is sandwiched between the lower surface of the upper leg 13 which the flat surface 12 and the upper surface of the lower leg 13 which is the flat surface 12. The circumference surface of the core thread 20 touches the flat surface of the lower leg 13, the flat surface of the upper leg 13, and the flat surface of the reversed portion 15, and does not touch the flat surface of the engagement head 16.
(46) The engagement head 16 has a third width W13 that is a widened width of the second width W12 of each leg 13 in the width direction of the second width W12. This third width W13 is the maximum width of the engagement head 16 in the front-back direction, the elongation direction of the fastener tape, the elongation direction of the fastener element, and the arrangement direction of the helical units. The interspace W75 between the engagement heads 16 in adjacent helical units is narrower than the interspace W76 between the upper legs 13 or the lower legs 13 in adjacent helical units, thereby ensuring that the fastener elements of the paired fastener stringers engage one another preferably.
(47) The second width W12 of the leg 13 is a width along, i.e. parallel to the flat surface 12 of the leg 13. The second width W12 of the leg 13 is a width along, i.e. parallel to the front-back direction. Similarly to this, the third width W13 of the engagement heads 16 is a width along, i.e. parallel to the flat surface 12 of the engagement heads 16, and similar description with respect to the front-back direction will apply. Note that the interspace W75 of engagement heads 16 adjacent in the front-back direction may be referred to as a pitch distance of the engagement head 16. The interspace W76 of the legs 13 adjacent in the front-back direction may be referred to as a pitch distance of the leg 13.
(48) Finally, with reference to
(49) As would be understandable from the comparison of
(50) In the case of comparative embodiment of
(51) In view of the above teachings, the skilled person could add various modifications to the respective embodiments. The reference numbers introduced in Claims are just for a reference, and should not be used for the purpose of narrowly construing claims.
REFERENCE SIGNS LIST
(52) 10 monofilament 20 core thread 900 slide fastener 910 fastener stringer 920 fastener slider 911 fastener tape 912 fastener element 13 leg 14 first coupling portion 15 second coupling portion/reversed portion 16 engagement head W11 First width W12 Second width W13 Third width W14 Fourth width 220 Flattening unit 240 Helix configuring unit