Filtering unit with automatic backwashing
10688414 ยท 2020-06-23
Assignee
Inventors
Cpc classification
B01D25/327
PERFORMING OPERATIONS; TRANSPORTING
B01D29/682
PERFORMING OPERATIONS; TRANSPORTING
International classification
B01D29/50
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A filtering unit includes a filtering component having inner and outer walls arranged around each other so as to define an inner space between the inner wall and the outer wall, a filtering mesh partitioning the inner space into a pre-filter chamber and a post-filter chamber, at least said pre-filter chamber being circumferentially compartmented in sectors, a divider arranged coaxially with the filtering component and having distinct distribution columns, and a rotary backwashing distributor having a shutter provided with a discharge opening, the rotary backwashing distributor being mounted to rotate so that said discharge opening is periodically and selectively put into communication with each distribution column, whereby each distribution column periodically and selectively establishes communication between the discharge opening and respective ones of the sectors. The rotary backwashing distributor is in direct contact with the divider.
Claims
1. A filtering unit comprising: a filtering component having an inner wall, an outer wall arranged around the inner wall so as to define an inner space between the inner wall and the outer wall, and a filtering mesh partitioning the inner space into a pre-filter chamber and a post-filter chamber, at least said pre-filter chamber being circumferentially compartmented in sectors, at least one of said inner wall and outer wall having passages respectively communicating with corresponding ones of the sectors; a divider arranged coaxially with the filtering component and inside a cylindrical space defined by the inner wall of the filtering component, the divider having a plurality of fins distributed circumferentially which are in contact with the inner wall of the filtering component and define distinct distribution columns communicating with said passages; and a rotary backwashing distributor having a shutter provided with a discharge opening, the rotary backwashing distributor being mounted to rotate so that said discharge opening is periodically and selectively put into communication with each distribution column, whereby each distribution column periodically and selectively establishes communication between the discharge opening and respective ones of the passages, wherein the rotary backwashing distributor is in direct contact with the divider, and the shutter of the rotary backwashing distributor is in direct contact with end surfaces of the plurality of fins of the divider.
2. The filtering unit as claimed in claim 1, further comprising a drive rod extending axially through the divider, the drive rod having a first end portion rotationally fixed to the rotary backwashing distributor and a second end portion configured to be driven in rotation.
3. The filtering unit as claimed in claim 2, further comprising biasing means cooperating with the drive rod so as to force the rotary backwashing distributor and the divider against each other.
4. The filtering unit as claimed in claim 3, wherein the second end portion of the drive rod is axially fixed with respect to the divider and the biasing means are mounted between the first end portion of the drive rod and the rotary backwashing distributor.
5. The filtering unit as claimed in claim 3, wherein the biasing means are mounted between the second end portion of the drive rod and the divider.
6. The filtering unit as claimed in claim 1, wherein the shutter is in direct contact with the divider.
7. The filtering unit as claimed in claim 1, further comprising a first cover and a second cover located at either sides of the filter component in the axial direction, wherein the first cover has an annular shoulder having an internal surface defining an axial opening and the shutter is in contact with the divider through the axial opening.
8. The filtering unit as claimed in claim 7, wherein an inner diameter of the shoulder of the first cover is equal to or greater than an outer diameter of the divider.
9. The filtering unit as claimed in claim 7, wherein the divider and the second cover are rigidly attached to each other.
10. The filtering unit as claimed in claim 1, wherein the rotary backwashing distributor comprises an engagement portion for engagement with a corresponding engagement portion of the divider.
11. The filtering unit as claimed in claim 1, wherein the divider is made of a single piece.
12. A filter comprising: a casing; the filtering unit as claimed in claim 1 housed within the casing; and at least one inlet portion and at least one outlet portion, at least one of said at least one inlet portion and said at least one outlet portion being fluidly connected to said passages.
13. A filter comprising: a main filtering unit; and an auxiliary filtering unit, wherein each of the main filtering unit and the auxiliary filtering unit comprises the filtering unit as claimed in claim 1, and wherein the auxiliary filtering unit is arranged to receive backwash fluid used for backwashing the main filtering unit.
14. The filtering unit as claimed in claim 2, wherein the shutter is in direct contact with the divider.
15. The filtering unit as claimed in claim 3, wherein the shutter is in direct contact with the divider.
16. The filtering unit as claimed in claim 4, wherein the shutter is in direct contact with the divider.
17. The filtering unit as claimed in claim 5, wherein the shutter is in direct contact with the divider.
18. The filtering unit as claimed in claim 2, comprising a first cover and a second cover located at either sides of the filter component in the axial direction, wherein the first cover has an annular shoulder having an internal surface defining an axial opening and the shutter is in contact with the divider through the axial opening.
19. The filtering unit as claimed in claim 3, comprising a first cover and a second cover located at either sides of the filter component in the axial direction, wherein the first cover has an annular shoulder having an internal surface defining an axial opening and the shutter is in contact with the divider through the axial opening.
20. The filtering unit as claimed in claim 4, comprising a first cover and a second cover located at either sides of the filter component in the axial direction, wherein the first cover has an annular shoulder having an internal surface defining an axial opening and the shutter is in contact with the divider through the axial opening.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The invention and advantages thereof will be better understood upon reading the detailed description which follows, of embodiments of the invention given as non-limiting examples. This description refers to the appended drawings, wherein:
(2)
(3)
(4)
(5)
(6)
(7)
(8)
(9)
(10)
(11)
(12)
(13)
(14)
DETAILED DESCRIPTION OF EMBODIMENTS
(15) A filter element 10 according to an embodiment represented in
(16) The filter element 10 has an internal face 20, an external face 21, a filtering mesh 22, two concentric circular edges, respectively an inner edge 24 and an outer edge 26 between which said filtering mesh 22 extends. The concentric circular edges 24, 26 are circular about a central axis X, hereafter referred to as defining an axial direction. The inner edge 24 mainly extends in a plane which is perpendicular to the axial direction X, i.e. a radial plane. The outer edge 26 mainly extends in a plane which is perpendicular to the axial direction X, i.e. a radial plane.
(17) The filter element 10 comprises radial ribs 28 provided at least on the internal face 20. In this embodiment, as shown in
(18) The radial ribs 28 extend between the inner edge 24 and the outer edge 26, in the radial direction. The radial ribs 28 are distributed circumferentially in order to form sectors on said internal face 20, as shown in
(19) The inner edge 24 has passages 30 respectively communicating with corresponding sectors. The passages 30 are provided as notches or cutouts in the inner edge 24. The passages 30 are provided between consecutive radial ribs 28. The passages 30 are provided on the internal face 20.
(20) As shown in
(21) Holes 34 for passing assembly rods 34a, typically threaded rods, are defined in the vicinity of the outer edge 26 of each filter element, and they are formed by molding the same material that defines the circular edges 24, 26 and the radial ribs 28. Male and female bushings 36 are arranged around these holes 34, e.g. in a radial rib 28, for indexing two filter elements 10 relative to each other.
(22) In the non-limiting example shown, each filter element 10 is divided into sixteen sectors and has four holes 34 with bushings regularly spaced apart circumferentially. Depending in particular on its diametrical size, the filter element can have less or more sectors. For example, a filter element having a smaller outer diameter may have a smaller number of sectors, and a filter element having a larger outer diameter may have a larger number of sectors.
(23) For instance, liquid to be filtered, e.g. oil or water, can enter the stack of filter elements 10 shown in
(24) As illustrated in
(25) As can be seen in
(26) The stack of filter elements 10 forms a filtering component. The spaces between the respective internal faces 20, which are circumferentially compartmented by the radial ribs 28 so as to form sectors, respectively form pre-filter chamber portions. The pre-filter chamber portions fluidly communicate with one another via the passages 30, thus forming a pre-filter chamber. On the other side of the filtering mesh 22, the spaces between the respective external faces 21 form post-filter chamber portions. The post-filter chamber portions fluidly communicate with one another via the passages 32, thus forming a post-filter chamber.
(27) A divider 70 is arranged coaxially with the filter component, namely with the filter elements 10. In this embodiment, the divider 70 is arranged inside the cylindrical space defined by the set of inner edges 24 of all of the filter elements 10. The divider 70 has distinct distribution columns 72. In this embodiment, the divider 70 co-operates with the stack of filter elements 10 to define a set of sixteen distribution columns 72, i.e. the same number of columns as the number of sectors defined in the filter elements 10. Other embodiments are also contemplated, in which the number of columns and sectors do not coincide. In particular, the number of columns may be less than the number of sectors, such that a single column may simultaneously communicate with a plurality of sectors.
(28) According to the example illustrated in
(29) Each distribution column 72 is thus defined between two adjacent fins 74 and a portion of the internal cylindrical surface of the stack. Each distribution column 72 communicates with the passages 30 of the inner edges 24 of the internal faces 20 of the filter elements 10 extending along a common direction parallel to the axial direction X. These passages 30 constitute all of the inlets of the individual filter elements 10 in the stack that correspond to a given angular sector of the filtering unit and that can be isolated in order to be subjected to a backwashing operation by reversing the flow direction of the filtered liquid.
(30) The divider 70 described in this embodiment has a constant axial cross-section and can, thus, advantageously be manufactured by extrusion. In this embodiment, the divider 70 is made of a single piece.
(31) The divider may be made of a number of different materials, including metal, plastic or ceramic materials, or combinations thereof.
(32) Further structural details about the divider 70 may be found in the published application WO 2012/028824. The present invention may also be implemented with any other suitable type of divider, including but not limited to the type represented in
(33) As shown in
(34) Back to
(35) As explained previously, the first cover 50 has a shoulder 57 having an inner surface 55 defining an axial opening 58. Namely, the retaining plate 54 has an inner shoulder 57 protruding towards the main body 52. In this embodiment, an inner diameter of the first cover 50, here an inner diameter of the inner shoulder 57, is equal to or greater than an outer diameter of the divider 70. The diameters are measured in radial planes. More precisely, the radially outer edges 78 of the fins 74 are in contact with the inner shoulder 57 of the retaining plate 54, so that each distribution column 72 is further defined between two adjacent fins 74 and a portion of the retaining plate 54, i.e. between the divider 70 and a portion of the first cover 50.
(36)
(37) As shown in
(38) Other embodiments of the first cover 50 are also contemplated.
(39) Furthermore, in reference to
(40) As mentioned above and as shown in
(41) In the embodiment shown, the shutter 82 is a plane portion of the distributor 80 having a well-defined angular extension related to the dimensions of the sectors and has a plane surface that is in sliding contact with the corresponding plane surface 77 defined by the end portion of the divider 70. Other shapes of the shutter 82 are also contemplated, such as a conical shape, as long as they correspond to the shape of the divider end surface to enable sliding contact therebetween.
(42) For instance,
(43)
(44)
(45) As can be seen in
(46) With the embodiments of
(47) If the centering of the distributor 180, 280, 380 with respect to the first cover 50 is performed through the outer diameter surfaces 189, 289, 389, there is possibly no need for the engagement portions 185, 285, 385.
(48) As shown in
(49) When the discharge opening 84 passes from one sector to another, the two adjacent sectors are isolated by said shutter zones 83, so that the shutter 82 prevents fluid to be filtered from entering a distribution column 72 that is in communication with the discharge opening 84.
(50) The rotary distributor 80 has an exhaust chamber 86 connected to the discharge opening 84. The exhaust chamber 86 of the distributor 80 is in permanent communication with an axial duct 76a defined within the cylindrical core 76 of the divider so that backwashing liquid can be removed from the filtering unit through the axial duct 76a and through the lateral ducts 69 of the second cover 60. Thus, the configuration of the distributor 80, the divider 70 and the second cover 60 prevents any mixing between the backwashing fluid and the fluid to be filtered.
(51) The axial duct 76a also houses a drive rod 90, said drive rod 90 thus extending axially through the divider 70 and the second cover 60. The drive rod 90 has a first end portion 91 rotationally fixed to the distributor 80 and a second end portion 92 configured to be driven in rotation. The second end portion 92 may be driven in rotation by a hydraulic motor 104, as shown in
(52) To ensure sealing contact between the divider 70 and the distributor 80, the filtering unit comprises biasing means 94 cooperating with the drive rod 90 so as to force the distributor 80 against the divider 70.
(53) According to a first embodiment, illustrated in
(54) In this embodiment, the drive rod 90 is provided with a tip portion 95. Here, the tip portion 95 is a distinct part in which the drive rod 90 is engaged. However, the tip portion 95 and the drive rod 90 could be made of a single piece. The tip portion 95 is located at the first end portion 91 of the drive rod 90. The drive rod 90 and the tip 95 portion are integrally fastened by a pin 96 inserted in a through hole 95a of the tip portion 95 and a through hole 90a of the drive rod 90. Other fastening means could be used. The pin 96 radially extends beyond the tip portion 95 so as engage in a corresponding hole 87 of the distributor 80. Thus, the distributor 80 integrally rotates with the drive rod 90. Other means for rotationally fixing the distributor 80 and the drive rod 90 may be used. Besides, said hole 87 is shaped as a notch open at one of its axial ends. Biasing means 94, e.g. a spring, a corrugated washer or other suitable biasing means, are mounted between the tip portion 95 and the distributor 80 so as to force the distributor 80 away from the tip portion 95, i.e. towards the divider 70. A lock ring 88 secured around the distributor 80 prevents the pin 96 from going out of the respective holes 90a, 95a, 87 of the drive rod 90, the tip portion 95 and the distributor 80.
(55) The second end portion 92 of the drive rod is rotatably mounted to the second cover 60, e.g. via a bearing. In this embodiment, the axial position of the second end portion 92 with respect to the second cover 60 is fixed.
(56) According to a second embodiment, illustrated in
(57) Besides, as shown in
(58) A filter 100 is shown in perspective in
(59) The filter 100 comprises at least one inlet portion 112 and at least one outlet portion 114. In this embodiment, there are shown two inlet portions 112 that are fluidly connected to the passages 30 of the inner edges 24 of the filter elements 10, and two outlet portions 114 that are fluidly connected to the passages 32 of the outer edges 26.
(60) The filter 100 further comprises a filter head 106 in which there is formed an outlet 116 for the backwash liquid. The filter head 106 also carries the motor 104 axially, which motor 104 is connected to one end of the drive rod 90 (the second end portion 92). The space 108 inside the filter head 106 is in communication with the lateral ducts 69 and the transfer chamber 68 of the second cover 60, and thus with the internal duct 76a defined in the core 76 of the divider 70. The lateral ducts 69 are configured to bring backwash liquid from the internal duct 76a to the space 108, where backwash liquid can then exit through the outlet 116. The connection between the hydraulic motor 104 and the drive rod 90 extends through the second cover 60 in sealed manner. The connection between a bearing of the second end portion 92 of the drive rod 90 and the second cover 60 is provided in a sealed manner too.
(61) The liquid for cleaning is inserted via the inlet portions 112 of the casing 110, passes through the strainer 98, and penetrates into the distribution columns 72 (between the fins 74) that are not isolated by the backwashing distributor 80. The purified liquid is delivered to the outside of the filtering component and is removed by the outlet portions 114 of the casing 110. At the same time, the backwashing distributor 80 is driven to rotate slowly by the motor 104. The backwashing liquid is discharged from the discharged opening 84 and led to the outlet 116 for the backwash liquid by the above-described structure.
(62)
(63) The filter 200 comprises a casing 210 having an inlet portion 212, an outlet portion 214 and an outlet for backwash fluid 216. The filter 200 comprises a main filtering unit 40 as described above, and an auxiliary filtering unit 140. The auxiliary filtering unit 140 generally has a smaller capacity and is arranged to receive the fluid that has been used for backwashing the sectors of the main filtering unit 40. This auxiliary filtering unit 140 thus receives the backwash fluid resulting from backwashing the main filtering unit 40. The backwash fluid may enter filter elements from the outside of the auxiliary filtering unit 140, i.e. the space 208 is in communication with the outside of the auxiliary filtering unit 140. Once this fluid has been filtered, it flows to the inside of the auxiliary filtering unit 140, is collected by the divider 170 (i.e. it flows upwards in the direction of
(64) The auxiliary filtering unit 140 may also be provided with an automatic backwashing system similar to that described above. In particular, as shown, the distributor 180a may be in direct contact with the divider 170. The filter 200 as shown comprises respective rotary distributors 80, 180a at each end of an assembly comprising the main filtering unit 40 and the auxiliary filtering unit 140. Both distributors 80, 180a are driven by the same axial rod or integrally rotating axial rods connected to the shaft of the hydraulic motor 204. As for the embodiment of
(65) Although the present invention has been described by referring to specific exemplary embodiments, modifications may be provided to these examples without the departing from the general scope of the invention as defined by the claims. In particular, individual characteristics of the different illustrated/mentioned embodiments may be combined in additional embodiments. Therefore, the description and the drawings should be considered in an illustrative rather than in a restrictive sense.