Efficient and stable perovskite solar cells with all solution processed metal oxide transporting layers
10693071 ยท 2020-06-23
Assignee
Inventors
Cpc classification
H10K30/15
ELECTRICITY
H10K30/152
ELECTRICITY
H10K85/1135
ELECTRICITY
H10K30/211
ELECTRICITY
Y02E10/549
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
International classification
Abstract
An opto-electronic device includes a first electrode, a first buffer layer formed on the first electrode, and a perovskite semiconductor active layer formed on the first buffer layer. The opto-electronic device further includes a second buffer layer formed on the perovskite semiconductor active layer, and a second electrode formed on the second buffer layer. The first buffer layer, the second buffer layer, and the perovskite semiconductor active layer each consists essentially of inorganic materials.
Claims
1. An opto-electronic device, comprising: a first electrode; a first buffer layer formed on said first electrode; a perovskite semiconductor active layer formed on said first buffer layer; a second buffer layer formed on said perovskite semiconductor active layer; and a second electrode formed on said second buffer layer, wherein said first buffer layer has a thickness between about 75 nm and about 85 nm, wherein said second buffer layer has a thickness between about 65 nm and about 75 nm, and wherein said first buffer layer is nickel oxide and said second buffer layer is zinc oxide.
2. An opto-electronic device according to claim 1, wherein said first and second electrodes each consists essentially of inorganic materials.
3. An opto-electronic device according to claim 1, wherein said first buffer layer comprises a plurality of nanoparticles.
4. An opto-electronic device according to claim 1, wherein said second buffer layer comprises a plurality of nanoparticles, wherein each of the plurality of nanoparticles has a size that is less than 10 nm.
5. An opto-electronic device according to claim 1, wherein said first buffer layer has a work function between about 5.00 eV and 5.10 eV.
6. An opto-electronic device according to claim 1, wherein said perovskite semiconductor active layer consists essentially of at least one perovskite that satisfies the formula ABX.sub.3, wherein A is at least one of CH.sub.3NH.sub.3 and NH.sub.2CHNH.sub.2, wherein B is at least one of PB and Sn, and wherein X is at least one of Cl, Br and I.
7. An opto-electronic device according to claim 1, wherein said perovskite semiconductor active layer has a thickness between about 315 nm and about 325 nm.
8. An opto-electronic device according to claim 1, wherein said perovskite semiconductor active layer comprises a plurality of crystals, and wherein each of said plurality of crystals has a width greater than 1 m.
9. An opto-electronic device according to claim 1, wherein said perovskite semiconductor active layer comprises a plurality of crystals, and wherein each of said plurality of crystals has a width that is greater than a thickness of said perovskite semiconductor active layer.
10. An opto-electronic device according to claim 1, wherein at least one of said first and second electrodes is a transparent electrode.
11. An opto-electronic device according to claim 1, wherein said opto-electronic device is at least one of a photovoltaic cell, an optical detector, a radiation detector, a light emitting diode (LED), a laser and a memory device.
12. An opto-electronic device according to claim 1, wherein said opto-electronic device has a normalized power conversion efficiency that remains substantially constant over a period of 20 days.
13. A method of producing an opto-electronic device, comprising: providing a substrate; forming a first electrode on said substrate; forming a first buffer layer on said first electrode; forming a perovskite semiconductor active layer on said first buffer layer; forming a second buffer layer on said perovskite semiconductor active layer; and forming a second electrode on said second buffer layer, wherein said first buffer layer has a thickness between about 75 nm and about 85 nm, wherein said second buffer layer has a thickness between about 65 nm and about 75 nm, and wherein said first buffer layer is nickel oxide and said second buffer layer is zinc oxide.
14. A method of producing an opto-electronic device according to claim 13, further comprising treating said perovskite semiconductor active layer with at least one of an exposure to air for less than one hour, exposure to oxygen, exposure to ultraviolet light, moisture exposure and thermal annealing with a temperature less than 120 C.
15. A method of producing an opto-electronic device according to claim 13, wherein forming a perovskite semiconductor active layer on said first buffer layer comprises: forming a layer of PbI.sub.2 on said first buffer layer; coating said PbI.sub.2 layer with a CH.sub.3NH.sub.3I solution; and annealing said CH.sub.3NH.sub.3I solution coated PbI.sub.2 layer to form said perovskite semiconductor active layer.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) Further objectives and advantages will become apparent from a consideration of the description, drawings, and examples.
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DETAILED DESCRIPTION
(38) Some embodiments of the current invention are discussed in detail below. In describing embodiments, specific terminology is employed for the sake of clarity. However, the invention is not intended to be limited to the specific terminology so selected. A person skilled in the relevant art will recognize that other equivalent components can be employed and other methods developed without departing from the broad concepts of the current invention. All references cited anywhere in this specification, including the Background and Detailed Description sections, are incorporated by reference as if each had been individually incorporated.
(39) The terms light, optics, etc. are not limited to only visible regions of the electromagnetic spectrum, but are intended to include nonvisible regions such as, but not limited to, infrared, far infrared, and ultraviolet, in addition to visible regions.
(40) The term transparent is intended to mean that a sufficient amount of light passes through to function for the intended purpose.
(41) The term about when referring to a measurable value such as an amount, a temporal duration, and the like, is meant to encompass variations of 20% or 10%, more preferably 5%, even more preferably 1%, and still more preferably 0.1% from the specified value, as such variations are appropriate to perform the disclosed methods.
(42) Traditionally, organic materials have been used as charge transport layers in efficient perovskite solar cells, thus leading to less stable devices. Recently, several groups have tried to replace these organic transport layers by inorganic materials, e.g. CuSCN,.sup.18, 19 CuI,.sup.20NiO.sub.x.sup.21-24 as hole transport layer, ZnO.sup.25 and TiO.sup.28-11 as n-type transport layer. It is known that the metal oxides demonstrate much higher stability than the organic materials. In addition, metal oxides can be easily obtained by solution processing from their corresponding precursors or nanoparticles at low temperature. Lead halide perovskite solar cells have attracted tremendous attention and have shown excellent photovoltaic performance. However, obtaining stable devices is still a great challenge due to the instability of both the perovskite material itself and/or the charge transport layers.
(43) Some embodiments of the current invention provide solution processed metal oxide materials as charge transport layers in perovskite solar cells, i.e. NiO.sub.x as the hole transport layer, ZnO as the electron transport layer, and a p-i-n inverted structure of glass/ITO/NiOx/perovskite/ZnO/Al. We demonstrated all metal oxide based perovskite solar cells with maximum power conversion efficiency of 16.1% and excellent stability, which shows the great promise of efficient and stable perovskite solar cells.
(44) An opto-electronic device according to some embodiments of the invention is shown in
(45) According to some embodiments, the first and second electrodes each consists essentially of inorganic materials. The first and second buffer layers can each consist essentially of at least one metal oxide. According to some embodiments, one of the first and second buffer layers is a p-type buffer layer and the other one of the first and second buffer layers is an n-type buffer layer, wherein the p-type buffer layer comprises at least one of NiO.sub.x, MoO.sub.3, V.sub.2O.sub.5, and WO.sub.3, and wherein the n-type buffer layers comprises at least one of TiO.sub.2, ZnO, and Nb.sub.2O.sub.5. According to some embodiments, the first buffer layer can be NiO.sub.x and the second buffer layer can be ZnO.
(46) According to some embodiments, the first buffer layer can have a thickness between about 75 nm and about 85 nm, and the second buffer layer can have a thickness between about 65 nm and about 75 nm. According to some embodiments, the first buffer layer can include a plurality of nanoparticles, wherein each of the plurality of nanoparticles has a size between about 50 and about 100 nm. The second buffer layer can include a plurality of nanoparticles, wherein each of the plurality of nanoparticles has a size that is less than 10 nm. According to some embodiments, the first buffer layer has a work function between about 5.00 eV and 5.10 eV.
(47) According to some embodiments, the perovskite semiconductor active layer consists essentially of at least one perovskite that satisfies the formula ABX3, wherein A is at least one of CH3NH3 and NH2CHNH2, wherein B is at least one of PB and Sn, and wherein X is at least one of Cl, Br and I. According to some embodiments, the perovskite semiconductor active layer can have a thickness between about 300 nm and about 340 nm. According to some embodiments, the perovskite semiconductor active layer can have a thickness between about 315 nm and about 325 nm.
(48) According to some embodiments, the perovskite semiconductor active layer includes a plurality of crystals, and wherein each of the plurality of crystals has a size greater than 1 m. According to some embodiments, the plurality of crystals has a size that is greater than a thickness of the perovskite layer. At least one of the first and second electrodes can be a transparent electrode.
(49) According to some embodiments, the opto-electronic device is at least one of a photovoltaic cell, an optical detector, a radiation detector, a light emitting diode (LED), a laser and a memory device. The opto-electronic device can have a normalized power conversion efficiency that remains substantially constant over a period of 20 days.
(50) According to some embodiments, a method of producing an opto-electronic device includes providing a substrate, forming a first electrode on the substrate, forming a first buffer layer on the first electrode, and forming a perovskite semiconductor active layer on the first buffer layer. The method further includes forming a second buffer layer on the perovskite semiconductor active layer, and forming a second electrode on the second buffer layer. The first buffer layer, the second buffer layer and the perovskite semiconductor active layer each consists essentially of inorganic materials.
(51) According to some embodiments, the method further comprises treating the perovskite semiconductor active layer with at least one of an exposure to air for less than one hour, exposure to oxygen, exposure to ultraviolet light, moisture exposure and thermal annealing with a temperature less than 120 C. According to some embodiments, forming a perovskite semiconductor active layer on the first buffer layer comprises forming a layer of PbI.sub.2 on the first buffer layer, coating the PbI.sub.2 layer with a CH.sub.3NH.sub.3I solution, and annealing the CH.sub.3NH.sub.3I solution coated PbI.sub.2 layer to form the perovskite semiconductor active layer.
(52) Some embodiments of the current invention provide perovskite solar cells employing all solution processed metal oxide layers as the charge transport layers. Specifically, we utilize a p-type NiO.sub.x and n-type ZnO nanoparticles films as the hole and electron transport layers, respectively. We have successfully demonstrated perovskite solar cells based on all metal oxide charge transport layers with 16.1% efficiency and excellent stability.
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(54) Scanning kelvin probe microscopy (SKPM) was employed to examine electrical properties of the metal oxide films. The SKPM has been used to determine the surface potential difference in the thin film, which helps to reveal the electrical uniformity of the film..sup.29 The SKPM images of NiO.sub.x and ZnO films are shown in
(55) X-ray spectroscopy (XPS) and ultraviolet photoelectron spectroscopy (UPS) measurements were carried out to understand the chemical compositions and band structures of the solution-processed NiO.sub.x and ZnO films.
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(57) The difference between the valence band and Fermi level of NiO.sub.x is about 0.2 eV based on the valence band spectra shown in
(58) The Zn 2p3/2 and O 1s XPS spectra in ZnO are shown in
(59) To study the charge transport and collection efficiency between the perovskite materials with the corresponding metal oxide layers, the photoluminescence (PL) of the perovskite with the metal oxide layers has been studied. It was shown that the crystallinity of perovskite on different surfaces is totally different..sup.31 Thus, it is hard to define the PL quench effect between the perovskite with the bottom of buffer layer (NiO.sub.x). Here, we focus on the charge transport layer study between perovskite layers with the top layer (ZnO). The steady-state photoluminescence (PL) and time-resolved photoluminescence (TRPL) of the CH.sub.3NH.sub.3PbI.sub.3 with and without the ZnO capping layer are shown in
(60) The X-ray diffraction pattern of perovskite formed on a NiO.sub.x substrate is shown in
(61) The device performance using NiO.sub.x and ZnO as charge transport layers was systematically studied. The dependence of device performance on NiO.sub.x thickness was investigated based on the device structure of glass/ITO/NiO.sub.x/CH.sub.3NH.sub.3PbI.sub.3/PCBM/Al. The results are shown in
(62) TABLE-US-00001 TABLE I Voc Jsc FF PCE t.sub.NiOx (nm) (V) (mA/cm.sup.2) (%) (%) 20 0.94 19.4 59.0 10.8 40 1.00 19.0 67.8 12.9 80 0.99 19.5 76.6 14.8 120 1.01 19.3 67.0 13.0
(63) The optimized condition of the ZnO on the perovskite layer were also investigated based on the device configuration of glass/ITO/NiO.sub.x (80 nm)/CH.sub.3NH.sub.3PbI.sub.3/ZnO (x nm)/Al. The device performance with different thicknesses of ZnO electron transport layers is shown in
(64) TABLE-US-00002 TABLE II Voc Jsc FF PCE t.sub.ZnO (nm) (V) (mA/cm.sup.2) (%) (%) 30 1.01 21.7 64.8 14.2 70 0.98 21.3 71.8 15.0 70 1.01 21.0 76.0 16.1* 120 0.98 20.1 46.6 9.2
(65) The all metal oxide charge transport layers based perovskite devices showed promising performance, even better than that of the devices using all organic transport layers (
(66) Lastly, the stability of the devices using inorganic or organic charge transport layers were monitored, and the results are shown in
(67) Materials and Methods According to Some Embodiments
(68) According to some embodiments of the invention, Nickel (II) nitrate hexahydrate (Ni(NO.sub.3).sub.2.6H.sub.2O) (sigma aldrich) was dissolved in ethylene glycol solution containing 1 M Nickel(II) nitrate hexahydrate with ethylenediamine (Aldrich). The solution was spun-cast on glass/ITO substrate at a spin-speed ranging from 1000-4000 rpm for 90 seconds for controlling the NiO.sub.x thickness. Then, the substrate was post-annealed at 300 C. in ambient air for 60 minutes.
(69) According to some embodiments of the invention, the chemical synthesis of ZnO nanoparticles was performed using the method outlined by our previous results.sup.37. The difference is that methanol has been totally removed to prevent the residual methanol solvent from decomposing the perovskite layer. It has been confirmed that some solvents such as ethanol and methanol can degrade the perovskite layer. After drying the ZnO nanoparticles, the powder is then re-dispersed in chlorobenzene with a concentration of 2%. The thicknesses of the ZnO layer was controlled by the spin-speed.
(70) Device fabrication and measurement according to some embodiments of the invention is now described. PEDOT:PSS was spin-cast on an ITO surface at 4000 rpm, and then annealed at 120 C. for 15 min in ambient air. The NiO.sub.x precursor was spin-coated on ITO and annealed at 300 C. for 60 min in ambient air. Then the substrates were transferred into a nitrogen glove box for coating of the perovskite layer. It was found that a one-step solution process may not form a sufficiently high quality perovskite film on NiO.sub.x,.sup.21, 24, 34 which could be due to the surface roughness of NiO.sub.x induced over the crystallinity of the perovskite. According to some embodiments, a two-step process can be adopted to obtain a high quality perovskite layer..sup.14 The PbI.sub.2 layer was spin-coated firstly using the 460 mg/ml solution, and then dried at 70 C. for 10 min. Then, 50 mg/ml of CH.sub.3NH.sub.3I solution was coated on the PbI.sub.2 layer. After that, the film was taken out for annealing in ambient air (it was confirmed that a certain level of moisture can induce higher perovskite crystallinity.sup.13) at 100 C. for 2 hours..sup.14 For PCBM coating, a 2% PCBM in chlorobenzene solution was coated onto the perovskite layer at 1000 rpm. For ZnO, different thicknesses of ZnO were coated on the perovskite surface by controlling the spin-coating speed. Finally, the device was transferred to a vacuum chamber for Al electrode evaporation. The device's area is 0.1 cm.sup.2, though the embodiments of the invention are not limited to this size, and can be larger or smaller. J-V characteristics of photovoltaic cells were taken using a Keithley 2400 source measure unit under a simulated AM1.5G spectrum. With an Oriel 9600 solar simulator, the light intensity was calibrated by a KG-5 Si diode. The J-V measurements were carried out in a nitrogen glove box. The measurement details can be found in
(71) TABLE-US-00003 TABLE III Voc Jsc FF PCE (V) (mA/cm.sup.2) (%) (%) Reverse Scan 0.99 20.7 75.6 15.5 Forward Scan 0.97 20.2 73.4 14.4
(72) The embodiments of the invention are not limited to the materials described above. For example, the p-type buffer layer can include a metal oxide, for example, one or more of NiO.sub.x, MoO.sub.3, V.sub.2O.sub.5, and WO.sub.3. The n-type buffer layer can also include a metal oxide, for example, one or more of TiO.sub.2, ZnO, and Nb.sub.2O.sub.5. The perovskite semiconductor active layer can consist essentially of at least one perovskite that satisfies the formula ABX.sub.3, wherein A is at least one of CH.sub.3NH.sub.3 and NH.sub.2CHNH.sub.2, wherein B is at least one of PB and Sn, and wherein X is at least one of Cl, Br and I.
(73) In conclusion, we have successfully demonstrated perovskite solar cells employing all solution processed metal oxide layers as the charge transport layers. The device has greater than 16% power conversion efficiency. The devices based on the metal oxide charge transport layers also showed significant improvement in stability.
REFERENCES
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(75) The embodiments illustrated and discussed in this specification are intended only to teach those skilled in the art how to make and use the invention. In describing embodiments of the invention, specific terminology is employed for the sake of clarity. However, the invention is not intended to be limited to the specific terminology so selected. The above-described embodiments of the invention may be modified or varied, without departing from the invention, as appreciated by those skilled in the art in light of the above teachings. It is therefore to be understood that, within the scope of the claims and their equivalents, the invention may be practiced otherwise than as specifically described.