Heat exchange tube for heat exchanger, heat exchanger and assembly method thereof

Abstract

A heat exchange tube (51) for a heat exchanger, heat exchanger and assembly method thereof. The heat exchange tube (51) is a combined heat exchange tube having a space (55) at its center, and the space (55) is configured to accommodate an insertion member (57), such that the combined heat exchange tube is expanded in and joined with a corresponding fin hole (53) in the heat exchanger. A heat exchange tube that is minute or has a small inner diameter can thus be expanded in a heat exchanger fin without employing a brazing process.

Claims

1. A heat exchange tube for a heat exchanger, the heat exchange tube comprising: a combined heat exchange tube having a space at a center of the heat exchange tube, and an insert configured to be accommodated in the space, to expand and joint the combined heat exchange tube in a fin hole in the heat exchanger, wherein the combined heat exchange tube comprises at least N separate heat exchange sub-tubes, where N is a natural number greater than or equal to 2, each of the N heat exchange sub-tubes being a heat exchange sub-tube having one Nth of a circular arc, and each of the N heat exchange a sub-tubes having a centrally located recess corresponding to the respective arc, the recess being inwardly recessed towards a channel in the respective heat exchange sub-tube along the longitudinal direction of the respective heat exchange sub-tube.

2. The heat exchange tube for a heat exchanger as claimed in claim 1, wherein the outer surface of the combined heat exchange tube is circular.

3. The heat exchange tube for a heat exchanger as claimed in claim 2, wherein the outer surfaces of the at least N heat exchange sub-tubes are connected to one another via a connecting sheet.

4. The heat exchange tube for a heat exchanger as claimed in claim 1, wherein parts of the outer surfaces of the at least N heat exchange sub-tubes enclose the space at the center of the heat exchange tube.

5. The heat exchange tube for a heat exchanger as claimed in claim 4, wherein the outer surfaces of the at least N heat exchange sub-tubes are connected to one another via a connecting sheet.

6. The heat exchange tube for a heat exchanger as claimed in claim 1, wherein the outer surfaces of the at least N heat exchange sub-tubes are connected to one another via a connecting sheet.

7. The heat exchange tube for a heat exchanger as claimed in claim 6, wherein the connecting sheet is stretched or cracked when expanding and jointing the at least N heat exchange sub-tubes in the fin hole by using the insert.

8. The heat exchange tube for a heat exchanger as claimed in claim 1, wherein the N recesses encircle a space when the N heat exchange sub-tubes are combined together.

9. The heat exchange tube for a heat exchanger as claimed in claim 1, wherein the number of channels in each heat exchange sub-tube is at least one.

10. The heat exchange tube for a heat exchanger as claimed in claim 1, wherein the insert is an internal expanding tube, and has a shape corresponding to the space.

11. The heat exchange tube for a heat exchanger as claimed in claim 10, wherein the internal expanding tube is hollow, solid or porous.

12. The heat exchange tube for a heat exchanger as claimed in claim 10, wherein the insert comprises a protrusion which protrudes outwardly from an outer surface of the internal expanding tube, the protrusion being configured to be inserted into a gap between two adjacent heat exchange sub-tubes when expanding and jointing the N heat exchange sub-tubes in the fin hole.

13. The heat exchange tube for a heat exchanger as claimed in claim 12, wherein the internal expanding tube has a number of protrusions which is the same as the number of the heat exchange sub-tubes in each said fin hole.

14. The heat exchange tube for a heat exchanger as claimed in claim 12, wherein the protrusion extends along the longitudinal direction of the internal expanding tube.

15. A heat exchanger comprising: a plurality of fins, each of the plurality of fins provided with a fin hole; and a plurality of heat exchange tubes, each of the plurality of heat exchange tubes passing through the fin holes so as to stack the plurality of fins together on top of one another; wherein at least one of the plurality of heat exchange tubes comprises a combined heat exchange tube having a space at the center of the heat exchange tube, and an insert configured to be accommodated in the space to expand and joint the combined heat exchange tube in a fin hole in the heat exchanger, wherein the combined heat exchange tube comprises at least N separate heat exchange sub-tubes, where N is a natural number greater than or equal to 2, each of the N heat exchange sub-tubes being a heat exchange sub-tube having one Nth of a circular arc, and each of the N heat exchange sub-tubes having a centrally located recess corresponding to the respective arc, the recess being inwardly recessed towards a channel in the respective heat exchange sub-tube along the longitudinal direction of the respective heat exchange sub-tube.

16. A heat exchange tube for a heat exchanger, the heat exchange tube comprising: a combined heat exchange tube having a space at a center of the heat exchange tube, and an insert accommodated in the space and configured to expand and joint the combined heat exchange tube in a fin hole in the heat exchanger, wherein the insert is an internal expanding tube having a shape corresponding to the space, and wherein the insert comprises a protrusion protruding outwardly from an outer surface of the internal expanding tube, the protrusion being configured to be inserted into a gap between two adjacent heat exchange sub-tubes when expanding and jointing the two heat exchange sub-tubes in the fin hole.

Description

BRIEF DESCRIPTION OF THE DRAWINGS

(1) These and/or other aspects and advantages of the present invention will become apparent and should be readily understood from the following description of the preferred embodiments in conjunction with the accompanying drawings, in which:

(2) FIG. 1 is a structural view of a tube-fin type heat exchanger in the prior art;

(3) FIGS. 2a and 2b are respectively a side view and a front view of the fins in FIG. 1;

(4) FIG. 3 is a view of the fins in FIG. 1 being tube-expanded by a tube expander;

(5) FIG. 4 is a structural view of a micro-channel/parallel-flow heat exchanger in the prior art;

(6) FIGS. 5a and 5b are respectively a structural view and a front view of the fins and heat exchange tubes assembled together according to an embodiment of the present invention;

(7) FIG. 5c is a detailed view of a circle A in FIG. 5b;

(8) FIG. 5d is a front view of the fins;

(9) FIGS. 6a-6b are respectively a front view and a structural view showing one example of a heat exchange sub-tube in FIG. 5a;

(10) FIGS. 6c-6d are respectively a front view and a structural view showing another example of the heat exchange sub-tube in FIG. 5a;

(11) FIGS. 6e-6f are respectively a front view and a structural view showing a combined heat exchange tube comprising the heat exchange sub-tubes in FIGS. 6a and 6b;

(12) FIGS. 6g-6h are respectively a front view and a structural view showing a combined heat exchange tube comprising the heat exchange sub-tubes in FIGS. 6c and 6d;

(13) FIGS. 7a and 7b are respectively a structural view and a front view of the fins and heat exchange tubes assembled together according to another embodiment of the present invention;

(14) FIG. 7c is a detailed view of a circle B in FIG. 7b;

(15) FIGS. 7d-7f are views of various examples of an insert;

(16) FIGS. 8a and 8b are a structural view and a front view of the structure of the fins and the heat exchange tubes as shown in FIGS. 5a and 5b with the inserts having been inserted;

(17) FIG. 8c is a detailed view of a circle C in FIG. 8b;

(18) FIG. 8d shows a detailed view of the circle C in FIG. 8b when another form of combined heat exchange tube is employed;

(19) FIGS. 9a and 9b are a structural view and a front view of the structure of the fins and the heat exchange tubes with the inserts having been inserted according to another embodiment of the present invention;

(20) FIG. 9c is a detailed view of a circle D in FIG. 9b;

(21) FIG. 10 is a view showing a combined heat exchange tube according to another embodiment of the present invention;

(22) FIGS. 11a and 11b are a structural view and a front view of the structure of a heat exchanger using the combined heat exchange tubes in FIG. 10 with the inserts having been inserted; and

(23) FIG. 11c is a detailed view of a circle E in FIG. 11b.

DETAILED DESCRIPTION

(24) By means of the following embodiments and in conjunction with FIGS. 1-11c, the technical solutions of the present invention are further specifically described. Identical or similar reference signs in the description denote identical or similar components. The following description of the embodiments of the present invention referring to the accompanying drawings is intended to explain the general inventive concept of the present invention, and should not be construed as limiting the present invention.

(25) Views of a structure 50 with heat exchange tubes 51 and fins 52 assembled together according to an embodiment of the present invention are as shown in FIGS. 5a and 5b; As discussed in the Background Art section, those skilled in the art would understand that the combined structure of the heat exchange tubes 51 and the fins 52 as described in the embodiments of the present invention can be used in a tube-fin type heat exchanger, and can also be used in a micro-channel/parallel-flow heat exchanger. In view of the fact that the structures of the tube-fin type heat exchanger and of the micro-channel/parallel-flow heat exchanger have been described in detail in the Background Art, the specific structures of the tube-fin type heat exchanger and the micro-channel/parallel-flow heat exchanger will thus not be described in detail herein. Those skilled in the art may directly use the structure with the fins and the heat exchange tubes assembled together as provided by the embodiments of the present invention to partially replace the respective parts in the above-mentioned corresponding heat exchanger. In other words, the heat exchange tubes of the present invention can be applied to various heat exchangers, according to requirements, without being limited to the specific types of the above-mentioned heat exchangers.

(26) During the actual assembly, the fins 52 are firstly stacked together layer by layer, and are then connected in series via the heat exchange tubes 51, forming the structure as shown in FIG. 5a.

(27) In one example, an outer surface of the heat exchange tube 51 is substantially circular, and accordingly, a fin hole 53 is also of a substantially circular shape. That is, the shape of the fin hole 53 and the shape of the heat exchange tube 51 need to be identical or matched. In order to enable the heat exchange tube 51 to pass through the fin hole 53 in the fin 52, the outer diameter of the heat exchange tube 51 is generally arranged to be slightly smaller than the inner diameter of the fin hole 53. Of course, the size relationship between same can be arranged by those skilled in the art according to the requirements.

(28) Referring to FIGS. 5c and 5d, it can be seen that there are some spaces or gaps 54 between the heat exchange tube 51 and the fin hole 53. This gap 54 is a margin of the fin hole 53 with respect to the heat exchange tube 51, so as to facilitate the passing of the heat exchange tube 51 through stacked layers of fins or a fin package.

(29) As shown in FIGS. 5a-5c, the heat exchange tube 51 is a combined heat exchange tube having a space 55 at the center. The space 55 is used to accommodate an insert 57 (described in detail hereinafter), so as to expand and joint the combined heat exchange tube in the corresponding fin hole 53 of the heat exchanger.

(30) Specifically, the combined heat exchange tube 51 comprises at least two heat exchange sub-tubes 58 separated from one another. As shown in FIG. 5c, the combined heat exchange tube 51 comprises two heat exchange sub-tubes 58. Parts of the outer surfaces of the at least two heat exchange sub-tubes 58 enclose the space 55 at the center of the heat exchange tube 51.

(31) In one example, the at least two heat exchange sub-tubes 58 are N heat exchange sub-tubes, where N is a natural number greater than or equal to 2, each of the N heat exchange sub-tubes 58 is a heat exchange sub-tube having one Nth of a circular arc, each of the N heat exchange tubes 58 has a recess 59 at the center thereof corresponding to the respective arc, and the recess 59 is inwardly recessed towards a channel 56 in the heat exchange sub-tube 58 along the extension direction of the heat exchange sub-tube 58. The N recesses 59 form a substantially circular space 55 when the N heat exchange sub-tubes 58 are combined together.

(32) FIG. 5c shows that the combined heat exchange tube 58 comprises two substantially semicircular heat exchange sub-tubes 58. Each heat exchange sub-tube 58 has a substantially semicircular recess 59 at the center thereof corresponding to the respective arc, with the recess 59 being inwardly recessed in the extension direction of the heat exchange sub-tube 58 towards a channel 56 within the heat exchange sub-tube. Each heat exchange sub-tube 58 has a channel 56. Of course, those skilled in the art would specifically design the shape of the recess 59 according to the shape of the insert 57 without being limited to the illustrated instances.

(33) It will be appreciated that, in FIG. 5c, the heat exchange sub-tube 58 is semicircular or approximately semicircular; however, as the heat exchange sub-tube 58 itself doesn't participate in the expanding and jointing, the cross section of the heat exchange sub-tube 58 can be any shape, and can also be porous or have capillary pores.

(34) A semicircular heat exchange sub-tube 58 as illustrated in FIG. 5c and having a semicircular recess 59 is shown in FIGS. 6a and 6b.

(35) A heat exchange sub-tube 58 is shown in FIGS. 6c and 6d which is substantially the same as that shown in FIGS. 6a and 6b, and differs in that each heat exchange sub-tube 58 is in the form of a capillary tube instead of a channel 56. As specifically shown in the figures, three channels 56 are shown. As shown in the figures, the three channels 56 are equal in each heat exchange tube 58. Of course, the three channels 56 can also be provided in unequal or any other suitable forms.

(36) An instance of the combined heat exchange tube 51 being constituted upon fitting the two heat exchange sub-tubes 58 together as shown in FIGS. 6a and 6b is shown in FIGS. 6e and 6f. At this time, the outer diameter of the combined heat exchange tube 51 is slightly smaller than the inner diameter of the fin hole 53, so that it can be ensured that the two heat exchange sub-tubes 58 can be inserted side-by-side into a fin package formed by a plurality of fins 52.

(37) One example of the combined heat exchange tube 51 which is formed by assembling the two multi-channel heat exchange sub-tubes 58 together as shown in FIGS. 6c and 6d is shown in FIGS. 6g and 6h.

(38) In the above-mentioned figures, combining two identical heat exchange sub-tubes 58 into a combined heat exchange tube 51 is shown, while, of course, those skilled in the art may arrange the form of the heat exchange sub-tubes 58 to be assembled together according to requirements, without being exactly the same. For example, a single-channel heat exchange sub-tube 58 as shown in FIG. 6a is combined together with a multi-channel heat exchange sub-tube 58 as shown in FIG. 6c.

(39) It can be seen from the above-mentioned figures that the heat exchange tube 51 mentioned in the embodiments of the present invention can be single-apertured, porous, capillary-pored, etc., that is, the number of channels 56 in a heat exchange tube 51 can be chosen according to the requirements. The space 55 can be circular, square, dovetailed, or other non-circular shapes, etc. It needs to be noted that the number and the cross-sectional shape of the channels in the heat exchange tube 51 herein and the number and the shape of the spaces can be combined arbitrarily without being limited to the instances shown in the figures. When the heat exchange tube 51 has multiple heat exchange channels, different fluids can pass through different heat exchange channels.

(40) Views of a structure 50 with heat exchange tubes 51 and fins 52 assembled together according to another embodiment of the present invention are shown in FIGS. 7a-7c, which is substantially the same as the example shown in FIGS. 5a and 5b, and differs merely in that each heat exchange sub-tube 58 has three heat exchange channels 56. Therefore, the content which is the same as that shown in FIGS. 5a and 5b will not be described again.

(41) A structural view and a front view of the structure as shown in FIGS. 5a and 5b with inserts having been inserted are shown in FIGS. 8a and 8b. After two heat exchange sub-tubes 58 pass through the same fin hole 53, an insert 57 is inserted into the space 55 formed between the two heat exchange sub-tubes 58. After being pushed apart, the two heat exchange sub-tubes 58 come completely into contact with an inner wall of the fin hole 53 (see FIG. 7c), so as to achieve the same purpose as the mechanical expanding and jointing. After the insertion is completed, the insert 57 remains between the two heat exchange sub-tubes 58 without being removed again, so as to form a secure bearing for the heat exchange sub-tubes 58.

(42) It can be seen from FIG. 8c that the insert 57 tightly supports the two heat exchange sub-tubes 58, such that the two heat exchange sub-tubes 58 are spaced apart from each other, thereby eliminating the gap between the outer surfaces of the heat exchange sub-tubes 58 and the fin hole 53 to achieve the purpose of mechanical expanding and jointing.

(43) Structural views of various embodiments of the inserts 57 are as shown in FIGS. 7d-7f. As shown in the figures, in one example, the insert 57 is an internal expanding tube which can be hollow, solid, porous, circular, non-circular, square, dovetailed, etc. The specific shape of the insert 57 needs to correspond to the shape of the space 55 at the center of the corresponding heat exchange tube 51. It needs to be noted that the insert can serve as a reservoir or a superheated/supercooled tube.

(44) Specifically, a protrusion 571 protruding outwards is provided on an outer surface of the internal expanding tube 57, with the protrusion 571 being inserted into the gap 591 between two adjacent heat exchange sub-tubes 58 when expanding and jointing the heat exchange sub-tubes 58 in the fin hole 53. The protrusion 571 extends along the extension direction of the internal expanding tube.

(45) Preferably, in one example, the internal expanding tube 57 has a number of protrusions 571 which is the same as the number of the heat exchange sub-tubes 58 in each said fin hole 53. That is to say, as shown in FIG. 8c, when the combined heat exchange tube 51 comprises two heat exchange sub-tubes 58, two gaps 591 are necessarily formed between the two heat exchange sub-tubes 58, and it is thus expected that two protrusions 571 are provided so as to be able to evenly expand and joint the two heat exchange sub-tubes 58 in the fin hole 53. Of course, those skilled in the art may specifically choose the number of the protrusions according to requirements.

(46) An instance of expanding and jointing two heat exchange sub-tubes 58 having three channels 56 in the fin hole 53 is shown in FIG. 8d, and in view of the fact that this is substantially the same as what is shown in FIG. 8c, no further details are given herein.

(47) An instance of expanding and jointing a combined heat exchange tube 51 of another form in the fin hole 53 is shown in FIGS. 9a-9c. Specifically, it is substantially the same as the instance shown in FIGS. 8a-8c, and differs only in that the combined heat exchange tube 51 comprises three or more heat exchange sub-tubes, rather than two heat exchange sub-tubes. Specifically, it needs to be explained that heat exchange sub-tubes 58 in the combined heat exchange tube 51 may not have the same dimensions. For the purpose of facilitating the illustration of the figures, the combined heat exchange tube 51 is shown to comprise four heat exchange sub-tubes 58 of the same dimensions, with each heat exchange sub-tube 58 having a heat exchange channel 56. Of course, each heat exchange sub-tube 58 can be a porous or a capillary type. As mentioned above, since the combined heat exchange tube 51 comprises four heat exchange sub-tubes 58, accordingly, the insert 57 has four protrusions 571, so as to better expand and joint the combined heat exchange tube 51 in the fin hole 53. As shown in FIG. 9c, after the expanding and jointing, there is no gap between the combined heat exchange tube 51 and the inner wall of the fin hole 53.

(48) Referring to FIG. 10, when the combined heat exchange tube 51 comprises a plurality of (such as four, as shown in the figure) heat exchange sub-tubes 58, for the purpose of facilitating the assembly of same together in the fin hole 53, the outer surfaces of two adjacent heat exchange sub-tubes 58 can be connected to each other by means of a connecting sheet 60 according to actual requirements. In practice, the connecting sheet 60 can be arranged to be very thin, and after the insertion of the internal expanding tube 57 into the space 59, the connecting sheets 60 among the heat exchange sub-tubes 58 can be cracked or stretched. In summary, the specific forms thereof are not limited, as long as the heat exchange sub-tubes 58 are attached to the inner wall of the fin hole 53 after the internal expanding tube 57 is inserted.

(49) An instance of fitting the combined heat exchange tube 51 in the heat exchanger as shown in FIG. 10 is shown in FIGS. 11a-11c. As seen in the figures, specifically referring to FIG. 11c, it is shown that, after the insertion of the insert 57 among the heat exchange sub-tubes 58 of the combined heat exchange tube 51, the connecting sheets 60 are stretched, and the heat exchange sub-tubes 58 are attached to the inner wall of the fin hole 53. Specifically, since the combined heat exchange tube 51 comprises four heat exchange sub-tubes 58, the internal expanding tube 57 is provided with four protrusions 571.

(50) As mentioned above, in one example, when the diameter of the heat exchange tube 51 is required to be less than 5 mm, preferably less than 4 mm or 3 mm, or more preferably less than 2 mm or 1 mm, the insert 57 of the present invention can be used to achieve a firm connection between the heat exchange tube 51 and the fins 52, which has the same or substantially the same technical effect as the mechanical tube expansion technique or the brazing technique. In one example, the heat exchange tube of the present invention can also be applied to an instance where the diameter of the insert is less than 5 mm, preferably less than 4 mm or 3 mm, or more preferably less than 2 mm or 1 mm.

(51) In another embodiment of the present invention, a heat exchanger is provided, characterized in that the heat exchanger comprises:

(52) a plurality of fins, each of the plurality of fins being provided with a fin hole; and

(53) a plurality of heat exchange tubes, each of the plurality of heat exchange tubes passing through the corresponding fin holes so as to stack the plurality of fins together on top of one another;

(54) wherein at least one of the heat exchange tubes is the heat exchange tube as mentioned above.

(55) In view of the heat exchange tube used in the heat exchanger being the same as the above-mentioned heat exchange tube, the details regarding same are not described again.

(56) In a still further embodiment of the present invention, an assembly method of the above-mentioned heat exchanger is provided, the assembly method comprising:

(57) passing each of a plurality of heat exchange tubes through corresponding fin holes in a plurality of fins, so as to stack the plurality of fins together on top of one another; and

(58) inserting an insert into a space at the center of each heat exchange tube, such that each heat exchange tube is expanded and jointed with an inner wall of the fin hole.

(59) In view of the heat exchange tube used in the assembly method of the heat exchanger being the same as the above-mentioned heat exchange tube, the details regarding same are not described again.

(60) In various examples of the present invention, the heat exchange tube, the heat exchanger and the corresponding assembly method may have the following advantages:

(61) 1) the embodiments of the present invention enable the heat exchange tube to be made into a capillary tube, which facilitates the improvement of the tube heating and strength;

(62) 2) the intermediate insert of the present invention can serve as a reservoir or a superheated/supercooled tube, which improves the heat exchange of the heat exchange tube;

(63) 3) the embodiments of the present invention address the problem that heat exchange tubes of a small size cannot be expanded and jointed by means of conventional mechanical expanding and jointing;

(64) 4) the embodiments of the present invention address the problem of local ruptures caused by hydraulic expanding and jointing, as well as the problem of sealing during the expanding and jointing;

(65) 5) the embodiments of the present invention enable the heat exchange tubes to be diversified, allowing for necessary adjustments according to actual requirements;

(66) 6) the embodiments of the present invention address the main difficulty of tube expansion between a heat exchange tube with a small diameter and the fins;

(67) 7) in the present invention, compared with a conventional circular single-apertured heat exchange tube, the employment of a split-type porous tube can effectively reduce the filling volume of a working medium, and can increase the surface area of the heat exchange tube, thereby improving the heat exchange efficiency;

(68) 8) with respect to a conventional micro-channel porous flat heat exchange tube, the fin assembly method does not require a brazing process, which contributes to reducing costs;

(69) 9) compared with the conventional micro-channel flat tube, the assembly of the heat exchange tube and the fins contributes to defrosting and discharging of condensed water, and has a significant meaning for enlarging the application of the micro-channel heat exchanger tubes under heat pump working conditions of a cooling air conditioner.

(70) Above are merely some of the embodiments of the present invention, and it will be understood by those of ordinary skill in the art that changes may be made to these embodiments without departing from the principles and spirit of the general inventive concept, and the scope of the present invention is defined by the claims and their equivalents.