Particulate detection system
10690571 ยท 2020-06-23
Assignee
Inventors
Cpc classification
F01N2900/1411
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01N13/008
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01N3/021
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y02T10/40
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
F01N2560/05
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01N11/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
G01N15/0656
PHYSICS
International classification
F01N3/021
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01N11/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A particulate detection system (10, 1010) includes a sensor section (100) and a sensor drive section (300). A flow EIF of a measurement target gas EI passes through the sensor section, and an amount M of particulates S is detected. The sensor section (100) includes an ion applying section (100e) which generates ions CP, discharges ion-adhering electrified particulates SC, and collects unadhered ions CPF. The sensor drive section includes a sensor current value obtainment section (530) for obtaining a sensor current value Ss corresponding to the amount QH of flowed out charge, a flow velocity obtainment section (510) for obtaining, the flow velocity Vg of the external gas flow, and a particulate amount obtainment section (550, 1550) for obtaining the amount M of particulates S. The influence of flow velocity Vg is mitigated using the sensor current value Ss and the flow velocity Vg.
Claims
1. A particulate detection system comprising: a sensor section; and a sensor drive section for driving the sensor section, the particulate detection system being configured to utilize an external gas flow which is a flow of external gas flowing outside the sensor section to thereby produce a measurement target gas flow inside the sensor section, the measurement target gas flow being a flow of a measurement target gas which is a portion of the external gas and passing through the interior of the sensor section, and to detect an amount M of particulates contained in the measurement target gas, wherein the sensor section includes an ion applying section which generates ions originating from the measurement target gas by means of discharge, causes the ions to adhere to the particulates contained in the measurement target gas to thereby produce electrified particulates, discharges the electrified particulates to the outside of the sensor section together with the measurement target gas, and collects at least a portion of unadhered ions which are some of the ions and have failed to adhere to the particulates to thereby restrain the discharge of the unadhered ions to the outside of the sensor section; the sensor drive section includes: a sensor current value obtainment section for obtaining a sensor current value Ss which corresponds to an amount of charge flowed out due to the discharge of the electrified particulates to the outside of the sensor section, a flow velocity obtainment section for obtaining, from the outside, a flow velocity Vg of the external gas flow, and a particulate amount obtainment section for obtaining the amount M of the particulates while mitigating an influence of the flow velocity Vg by using the sensor current value Ss and the flow velocity Vg of the external gas flow; and when obtaining the amount M of the particulates from the sensor current value Ss, the particulate amount obtainment section obtains the amount M of the particulates by using an offset current value Sf(Vg) and a gain G(Vg) which change with the flow velocity Vg.
2. A particulate detection system according to claim 1, wherein the particulate amount obtainment section obtains the amount M of the particulates by dividing, by the gain G(Vg), a value obtained by subtracting from the sensor current value Ss the offset current value Sf(Vg) which changes with the flow velocity Vg of the external gas flow.
3. A particulate detection system according to claim 1, wherein the amount M of particulates is a volumetric particulate amount having units of an amount of particulates per unit volume.
4. A particulate detection system comprising: a sensor section; and a sensor drive section for driving the sensor section, the particulate detection system being configured to utilize an external gas flow which is a flow of external gas flowing outside the sensor section to thereby produce a measurement target gas flow inside the sensor section, the measurement target gas flow being a flow of a measurement target gas which is a portion of the external gas and passing through the interior of the sensor section, and to detect an amount M of particulates contained in the measurement target gas, wherein the sensor section includes an ion applying section which generates ions originating from the measurement target gas by means of discharge, causes the ions to adhere to the particulates contained in the measurement target gas to thereby produce electrified particulates, discharges the electrified particulates to the outside of the sensor section together with the measurement target gas, and collects at least a portion of unadhered ions which are some of the ions and have failed to adhere to the particulates to thereby restrain the discharge of the unadhered ions to the outside of the sensor section; the sensor drive section includes: a sensor current value obtainment section for obtaining a sensor current value Ss which corresponds to an amount of charge flowed out due to the discharge of the electrified particulates to the outside of the sensor section, a flow velocity obtainment section for obtaining, from the outside, a flow velocity Vg of the external gas flow, a particulate amount obtainment section for obtaining the amount M of the particulates, and a gas temperature obtainment section for obtaining, from the outside, a temperature of the external gas as a gas temperature Tg; the particulate amount obtainment section obtains the amount M of the particulates contained in the measurement target gas while mitigating influences of the flow velocity Vg and the gas temperature Tg by using the gas temperature Tg of the external gas in addition to the sensor current value Ss and the flow velocity Vg of the external gas flow; and when obtaining the amount M of the particulates from the sensor current value Ss, the particulate amount obtainment section obtains the amount M of the particulates by using an offset current value Sf(Vg, Tg) and a gain G(Vg, Tg) which change with the flow velocity Vg and the gas temperature Tg.
5. A particulate detection system according to claim 4, wherein the particulate amount obtainment section obtains the amount M of the particulates by dividing, by the gain G(Vg, Tg), a value obtained by subtracting from the sensor current value Ss the offset current value Sf(Vg, Tg) which changes with the flow velocity Vg of the external gas flow and the gas temperature Tg.
6. A particulate detection system according to claim 5, wherein the offset current value Sf(Vg, Tg) is determined by the following expression (B), and the gain G(Vg, Tg) is determined by the following expression (C):
7. A particulate detection system according to claim 4, wherein the amount M of particulates is a volumetric particulate amount having units of an amount of particulates per unit volume.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DESCRIPTION OF REFERENCE NUMERALS AND SYMBOLS
(12) Reference numerals and symbols used to identify various features in the drawings include the following. 10, 1010: particulate detection system 100: sensor section 100e: distal end portion (ion applying section) (of the sensor section) 131s: discharge electrode body 131ss: distal end portion (of the discharge electrode body) 141: auxiliary electrode pad 160: protector (ion applying section) 160i: introduction opening 160e: discharge opening 161: inner protector 161c: communication opening 161e: discharge opening 165: outer protector 165i: introduction opening 300: sensor drive section 400: drive circuit section 500, 1500: sensor control section 510: flow velocity obtainment section 520: gas temperature obtainment section 530: sensor current value obtainment section 550, 1550: particulate amount obtainment section 730: discharge current measurement circuit 740: sensor current measurement circuit (sensor current value obtainment section) ECU: vehicle control section EP: exhaust pipe EG: exhaust gas (external gas) EGF: exhaust gas flow (external gas flow) EI: measurement target gas EIF: measurement target gas flow S: particulates SC: electrified particulates (having ions adhering thereto) CP: ions CPF: floating ions (unadhered ions) CPH: discharged ions Ir: return current Iesc: leakage current Is: sensor current Ss: sensor current value Vg: flow velocity (of the exhaust gas flow) Vgr: reference flow velocity Tg: gas temperature (of the exhaust gas flow) Tgr: reference gas temperature M: volumetric particulate amount (particulate amount) (of the exhaust gas and the measurement target gas) G, G(Vg), G(Vg, Tg), Gv(Vg), Gt(Tg): gain Gr: reference gain Sf, Sf(Vg), Sfv(Vg), Sft(Tg): offset current value
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
Embodiment
(13) An embodiment of the present technique will next be described with reference to the drawings, however, the present invention shall not be construed as being limited thereto.
(14)
(15) Notably, in the axial direction GH (the vertical direction in
(16) The vehicle AM includes the engine ENG controlled by a vehicle control section ECU. The vehicle control section ECU is driven by a power supply section BT composed of a battery. A filter unit DPF for removing particulates from exhaust gas EG is disposed in the middle of the exhaust pipe EP of the engine ENG. Various sensors SR, such as a rotational speed sensor for detecting the rotational speed of the engine ENG, are attached to the engine ENG. The vehicle control section ECU controls the engine ENG by utilizing the outputs of the sensors SR. An exhaust gas temperature sensor TS for detecting the temperature (gas temperature) Tg of the exhaust gas EG is attached to the exhaust pipe EP to be located on the downstream side of the filter unit DPF, and its output is input to the vehicle control section ECU.
(17) The particulate detection system 10 is mounted in the vehicle AM. The particulate detection system 10 includes the sensor section 100, the sensor drive section 300, and the cable 200 for establishing electrical connection therebetween, and determines (measures) the amount M of particulates (e.g., soot) contained in the exhaust gas EG discharged from the engine ENG. The sensor section 100 of the particulate detection system 10 is attached to the exhaust pipe EP to be located on the downstream side (the right side in
(18) The vehicle control section ECU controls the state of combustion in the engine ENG, the amount of fuel supplied to the engine ENG, the fuel supply timing, etc., based on the signals supplied from the various sensors SR and the exhaust gas temperature sensor TS attached to the engine ENG, etc. Also, the vehicle control section ECU is configured to inform a driver of the vehicle AM that the filter unit DPF is anomalous when the amount M of particulates represented by the signal supplied from the particulate detection system 10 (the sensor drive section 300) has exceeded a predetermined upper limit.
(19) As shown in
(20) The ceramic element 120 shown in
(21) A terminal pad 130p of the discharge wiring conductor 130 on the proximal end side GK and a needle-shaped discharge electrode body 131s of the discharge wiring conductor 130 on the distal end side GS are exposed to the outside. Although not illustrated, the terminal pad 130p of the discharge wiring conductor 130 on the proximal end side GK is connected a discharge voltage line 221 of the cable 200 within the sensor section 100. Meanwhile, the discharge electrode body 131s of the discharge wiring conductor 130 is exposed to the measurement target gas EI within the protector 160 as shown in
(22) An auxiliary electrode pad 141 of the auxiliary electrode wiring conductor 140, which pad is located at the distal end of the ceramic element 120, is located on the distal end side GS of the discharge electrode body 131s of the discharge wiring conductor 130 and is embedded in the distal end portion 120e of the ceramic element 120. As described below, an electric field is produced between the protector 160 and the auxiliary electrode pad 141 so as to promote the collection of floating ions CPF by the protector 160. Meanwhile, a terminal pad 140p of the auxiliary electrode wiring conductor 140 on the proximal end side GK is exposed to the outside on the surface (the back surface in
(23) As shown in
(24) When the engine ENG is operated and the exhaust gas EG flows through the exhaust pipe EP (the flow of the exhaust gas EG will be referred to as the exhaust gas flow EGF), due to presence of the protector 160, the so-called Venturi effect occurs, whereby the atmospheric pressure near the discharge opening 160e of the protector 160 drops. Thus, the gas (the measurement target gas EI which is a portion of the exhaust gas EG) within the protector 160 (the inner protector 161) is sucked out through the discharge opening 160e. As a result, as indicted by broken line arrows in
(25) When the drive circuit section 400 applies a discharge voltage Vdc which is a DC high voltage (for example, +1 to 2 kV with respect to the secondary-side ground SGD) to the discharge electrode body 131s of the distal end portion 100e of the sensor section 100 in this state, gaseous discharge (more specifically, corona discharge) occurs between the distal end portion 131ss thereof and the protector 160 (the inner protector 161), and an input current Iin flows through the discharge voltage line 221. Also, a discharge current Idc flows into the inner protector 161. Simultaneously with this, in a space around the distal end portion 131ss, nitrogen molecules N.sub.2, carbon dioxide molecules CO.sub.2, oxygen molecules O.sub.2, etc., contained in the exhaust gas EG are ionized, and as a result, positive ions CP indicated by black dots in
(26) As described above, the measurement target gas flows EIF from the introduction openings 160i toward the discharge opening 160e indicated by broken line arrows in
(27) Meanwhile, the drive circuit section 400 applies a predetermined auxiliary voltage Vh (for example, +100 to 200 V with respect to the secondary-side ground SGD) to the auxiliary electrode pad 141 through the auxiliary voltage line 222. As a result, a DC electric field is produced between the auxiliary electrode pad 141 and the inner protector 161. Of the positive ions CP produced near the discharge electrode body 131s, floating ions CPF (positive ions) which have not adhered to particulates S receive, from the DC electric field produced by the auxiliary electrode pad 141, repulsive forces toward the inner protector 161 on the radially outer side. As a result, the floating ions CPF adhere to various portions of the inner protector 161, which serves as a trapping electrode, whereby the floating ions CPF are collected. Thus, the floating ions CPF can be collected efficiently, and discharge of the floating ions CPF from the discharge opening 160e is prevented. The charge of the positive ions CP collected by the inner protector 161 flows, as a trapped current Itrp, from the inner protector 161 toward the secondary-side ground SGD through the return current line 223. The return current Ir flowing through the return current line 223 is the sum of the discharge current Idc and the trapped current Itrp (Ir=Idc+Itrp).
(28) As understood from the above description, the return current Ir is smaller than the input current Iin by an amount corresponding to the leakage current Iesc. Accordingly, the amount (volumetric particulate amount M) of particulates S contained in the exhaust gas EG (the measurement target gas EI) can be detected by detecting the magnitude of the leakage current Iesc.
(29) As shown in
(30) The sensor drive section 300 is composed of the drive circuit section 400 and the sensor control section 500.
(31) The sensor control section 500 has a microcomputer which includes a CPU, a ROM, and a RAM, which are not illustrated. The sensor control section 500 controls the drive circuit section 400, and outputs to the vehicle control section ECU a signal representing the amount M (for example, the volumetric particulate amount M) of particulates contained in the exhaust gas EG, which is calculated based on the sensor current value Ss obtained from the drive circuit section 400 (see
(32) The drive circuit section 400 (see
(33) The primary-side power supply circuit 710 steps up the DC voltage supplied from the power supply section BT and applies the stepped up voltage to the isolation transformer 720, to thereby drive the isolation transformer 720. The primary-side power supply circuit 710 includes a discharge voltage control circuit 711 and a transformer drive circuit 712. The discharge voltage control circuit 711 includes a DC-DC converter and can change the voltage supplied to the isolation transformer 720 under the control of the sensor control section 500. For example, the sensor control section 500 controls the discharge voltage control circuit 711 such that the current value of the input current Iin supplied to the discharge electrode body 131s of the sensor section 100 through the discharge voltage line 221 becomes equal to a target input current value (for example, 5 A). The method for carrying out this control will be described below. As a result, the amount of positive ions CP generated by means of corona discharge between the distal end portion 131ss of the discharge electrode body 131s and the protector 160 within the sensor section 100 can be made constant.
(34) Meanwhile, the transformer drive circuit 712 includes a switch circuit capable of switching the direction of the current flowing from the primary-side power supply circuit 710 to the primary coil of the isolation transformer 720 between forward and reverse directions, and drives the isolation transformer 720 by the switching operation of the switch circuit. In the present embodiment, the transformer drive circuit 712 is configured as, for example, a push-pull circuit. However, the circuit type of the transformer drive circuit 712 may be any of other circuit types such as a half-bridge type and a full-bridge type.
(35) The isolation transformer 720 is configured such that the primary coil and the secondary coil are magnetically coupled with each other but are electrically isolated from each other. In cooperation with the primary-side power supply circuit 710 and the transformer drive circuit 712, the isolation transformer 720 performs voltage conversion for the electric power supplied from the primary side, and supplies the voltage-converted AC electric power to the two rectification circuits 751 and 752 on the secondary side. In the isolation transformer 720, the voltage supplied to the first rectification circuit 751 and the voltage supplied to the second rectification circuit 752 are set by the ratio between the number of turns of the primary coil and the number of turns of the secondary coil. An end portion of the primary coil of the isolation transformer 720 is connected to the primary-side ground PGD, and an end portion of the secondary coil of the isolation transformer 720 is connected to the secondary-side ground SGD. Notably, the primary-side ground PGD electrically communicates with the body of the vehicle AM and has the same potential as the so-called chassis ground. Namely, each of the exhaust pipe EP, the boss BO, and the casing 100C of the sensor section 100 coupled with the boss BO is maintained at the potential of the primary-side ground PGD. Meanwhile, the protector 160 of the sensor section 100 is connected to the secondary-side ground SGD through the return current line 223 and the current detection resistor 230.
(36) Each of the two rectification circuits 751 and 752 converts the AC electric power output from the isolation transformer 720 to DC electric power. The first rectification circuit 751 applies the discharge voltage Vdc to the discharge wiring conductor 130 of the sensor section 100 through a short protection resistor 753 and the discharge voltage line 221 so that the input current Iin flows to the discharge wiring conductor 130. The second rectification circuit 752 applies the auxiliary voltage Vh to the auxiliary electrode wiring conductor 140 of the sensor section 100 through a short protection resistor 754 and the auxiliary voltage line 222.
(37) Meanwhile, the discharge current measurement circuit 730 is a circuit extending between the primary and secondary sides of the isolation transformer 720. The discharge current measurement circuit 730 is connected to the opposite ends of the current detection resistor 230 through input wiring lines 761 and 762, and is connected to the sensor control section 500 through an output wiring line 763. The discharge current measurement circuit 730 detects the return current Ir (=Idc+Itrp) flowing toward the secondary-side ground SGD through the return current line 223 and outputs a return current value Sr representing the return current Ir to the sensor control section 500. The return current value Sr is not limited to a digital signal obtained by AD conversion of the value of the return current Ir, and a signal indirectly representing the value of the return current Ir may be used. For example, in the case where the value of the return current Ir can be calculated by applying a predetermined computation expression to the numerical value or information represented by the return current value Sr or converting the numerical value or information represented by the return current value Sr using a lookup table, such a signal may be used as the return current value Sr.
(38) Notably, the ratio of the leakage current Iesc to the input current Iin is about 1/10.sup.6 although it depends on the amount of particulates contained in the exhaust gas EG. Therefore, the return current Ir is approximately equal to the input current Iin (IrIin).
(39) In view of this, in the present embodiment, the sensor control section 500 controls the magnitude of the input current Iin by controlling the discharge voltage control circuit 711 while disregarding the leakage current Iesc and assuming that the return current Ir is equal to the input current Iin (Ir=Iin). Specifically, the sensor control section 500 controls the magnitude of the input current Iin such that the return current value Sr which represents the return current Ir (=Iin) obtained by the discharge current measurement circuit 730 becomes equal to the target input current value (for example, 5 A).
(40) The sensor current measurement circuit 740 is also a circuit extending between the primary and secondary sides of the isolation transformer 720. The sensor current measurement circuit 740 measures a sensor current Is which corresponds to the leakage current Iesc stemming from discharged ions CPH which have flowed out to the outside without being collected by the protector 160. The sensor current measurement circuit 740 is connected to the secondary-side ground SGD through a connection wiring line 771 and is connected to the primary-side ground PGD through a connection wiring line 775. Also, the sensor current measurement circuit 740 outputs the sensor current value Ss to the sensor control section 500 through an output wiring line 773.
(41) As described above, a relation represented by the following expression (a) holds among the currents flowing through the distal end portion 100e of the sensor section 100.
Iin=Idc+Itrp+Iesc=Ir+Iesc(a)
(42) In expression (a), Iin represents the input current flowing to the discharge electrode body 131s, and Idc represents the discharge current flowing from the discharge electrode body 131s to the protector 160 (the inner protector 161). Also, Itrp represents the trapped current which corresponds to the charge carried by the floating ions CPF having adhered to the protector 160 (the inner protector 161) and collected thereby and which flows to the protector 160 (the inner protector 161). Iesc represents the leakage current which corresponds to the amount of flowed-out charge QH of the discharged ions CPH which are ions having adhered to the particulates S without being collected by the protector 160 and flowed out to the outside as the electrified particulates SC. Ir represents the return current which flows toward the secondary-side ground SGD through the return current line 223 and the current detection resistor 230, and Ir=Idc+Itrp.
(43) When viewed from the secondary-side ground SGD, the current returning as the return current Ir is smaller than the current output as the input current Iin by an amount corresponding to the leakage current Iesc. Accordingly, when the leakage current Iesc flows, the reference potential of the secondary-side ground SGD becomes lower than the reference potential of the primary-side ground PGD in accordance with the magnitude of the leakage current Iesc. Therefore, when the primary-side ground PGD and the secondary-side ground SGD are connected, the sensor current Is which compensates for the leakage current Iesc flows from the primary-side ground PGD toward the secondary-side ground SGD. The sensor current Is flows in an amount corresponding to the leakage current Iesc which corresponds to the amount of flowed-out charge QH of the discharged ions CPH which have flowed out to the outside of the protector 160 as the electrified particulates SC. In view of the above, the sensor current measurement circuit 740 of the present embodiment detects the sensor current Is flowing between the primary-side ground PGD and the secondary-side ground SGD. Specifically, the sensor current measurement circuit 740 performs I-V conversion for the sensor current Is, converts the resultant voltage value corresponding to the sensor current Is to the sensor current value Ss representing the magnitude of the sensor current Is, and outputs the sensor current value Ss to the sensor control section 500. As described above, the sensor control section 500 determines the amount (for example, the volumetric particulate amount M) of particulates S contained in the exhaust gas EG using the signal supplied from the sensor current measurement circuit 740 and representing the sensor current value Ss, and outputs a signal representing the amount of particulates S to the vehicle control section ECU. The sensor current value Ss is not limited to a digital signal obtained by AD conversion of the value of the sensor current Is, and a signal indirectly representing the value of the sensor current Is may be used. For example, in the case where the value of the sensor current Is can be calculated by applying a predetermined computation expression to the numerical value or information represented by the sensor current value Ss or converting the numerical value or information represented by the sensor current value Ss using a lookup table, such a signal can be used as the sensor current value Ss.
(44) Thus, the particulate detection system 10 (the sensor section 100, the cable 200, and the sensor drive section 300) of the present embodiment can inform the vehicle control section ECU of the detected amount M (for example, the volumetric particulate amount M) of particulates S contained in the exhaust gas EG. Therefore, in the vehicle control section ECU, the amount M of particulates S can be utilized for control of the vehicle AM, detection of a failure of the filter unit DPF, etc.
(45) In the system 10 of the present embodiment, when the exhaust gas EG whose volumetric particulate amount is represented by M (mg/m.sup.3) flows, the sensor current value Ss (pA) is obtained. Accordingly, the relation between the volumetric particulate amount M and the sensor current value Ss (pA) is expressed by the following expression (1).
Ss=G.Math.M+Sf(1)
(46) Notably, Sf represents an offset current value, and G represents a gain. The offset current value Sf is a sensor current value which is observed even when the volumetric particulate amount M=0. This is because, in the sensor section 100, the floating ions CPF which have not adhered to the particulates S cannot be completely collected, and floating ions CPF exist which flow out to the outside of the sensor section 100. The gain G is the ratio between the volumetric particulate amount M and the sensor current value Ss (the sensitivity of the sensor section) in the case where the offset Sf is disregarded.
(47) Accordingly, the volumetric particulate amount M can be calculated from the sensor current value Ss in accordance with the following expression (2).
M=(SsSf)/G(2)
(48) Incidentally, in the particulate detection system 10 of the present embodiment, the amount of particulates S contained in the measurement target gas EI is obtained using the measurement target gas flow EIF which is produced within the protector 160 due to the exhaust gas flow EGF. The flow velocity of the measurement target gas flow EIF changes with the flow velocity Vg of the exhaust gas flow EGF. For example, in the case where the flow velocity Vg of the exhaust gas flow EGF is large, the flow velocity of the measurement target gas flow EIF produced within the protector 160 becomes large. In this regard, it has been found that, even when the amount M of particulates contained in a unit volume of the exhaust gas EG (the volumetric particulate amount M (unit: mg/mm.sup.3)) remains the same, if the flow velocity Vg of the exhaust gas flow EGF increases, the value of the sensor current Is (the sensor current value Ss) thus obtained increases.
(49) When the flow velocity Vg of the exhaust gas flow EGF increases and the flow velocity of the measurement target gas flow EIF increases accordingly, the amount of the measurement target gas EI introduced into the sensor section 100 per unit time increases.
(50) As a result, even when the volumetric particulate amount M of the exhaust gas EG and the measurement target gas EI does not change and remains constant, the amount of the particulates S passing through the interior of the sensor section 100 per unit time increases. Therefore, the amount of the discharged ions CPH which are ions having adhered to the particulates S and flowed out to the outside of the sensor section 100 also increases, and the sensor current value Ss of the sensor current Is obtained by the sensor current measurement circuit 740 also increases (see
(51) Also, even in the case where the exhaust gas EG (the measurement target gas EI) contains no particulates S (M=0); i.e., the exhaust gas EG is clean, the sensor current value Ss of the sensor current Is obtained by the sensor current measurement circuit 740 does not becomes zero, and an offset current flows (the offset current value Sf). This is because, in the distal end portion 100e of the sensor section 100, floating ions CPF exist which are not collected by the protector 160 and which flow out to the outside of the sensor section 100 through the discharge opening 160e.
(52) In this case as well, when the flow velocity Vg of the exhaust gas flow EGF increases, the offset current value Sf and the sensor current value Ss increase (see
(53) Namely, even in the case where the volumetric particulate amount M of the exhaust gas EG and the measurement target gas EI remains constant, when the flow velocity Vg of the exhaust gas flow EGF increases, the sensor current value Ss obtained by the sensor current measurement circuit 740 increases due to a change in the gain G and an increase in the offset current value Sf. The offset current value Sf and the gain G are considered to be functions Sf(Vg) and G(Vg) of the flow velocity Vg, and the above-described expressions (1) and (2) can be modified to the following expressions (3) and (4), respectively.
Ss=G(Vg).Math.M+Sf(Vg)(3)
M=(SsSf(Vg))/G(Vg)(4)
(54) Further, it has been found that the sensor current value Ss obtained by the sensor current measurement circuit 740 is influenced not only by the flow velocity Vg of the exhaust gas flow EGF, but also by the gas temperature Tg of the exhaust gas EG. Namely, in the case where the gas temperature Tg of the exhaust gas EG (the gas temperature of the measurement target gas EI passing through the interior of the sensor section 100) is high, the kinetic energy and velocity of the generated positive ions CP increase.
(55) Therefore, even in the case where the volumetric particulate amount M of the exhaust gas EG (the measurement target gas EI) remains the same and the flow velocity Vg also remains the same, the chance of collision of the generated positive ions CP with particulates S increases. Further, the amount of positive ions CP which adhere to particulates S increases; i.e., the electrification ratio of the particulates S increases, so that the sensor current value Ss increases. Namely, the ratio G (gain) of the output (the sensor current value Ss) to the input (the volumetric particulate amount M of the exhaust gas EG (the measurement target gas EI) increases (see
(56) Meanwhile, since the kinetic energy (velocity) of the positive ions CP increases, the probability that the floating ions CF collide with the protector 160 and are collected thereby increases. Therefore, the amount of the floating ions CPF which flow out to the outside of the sensor section 100 without being collected by the protector 160 decreases, and the offset current portion (offset component) of the sensor current value Ss decreases. Namely, when the gas temperature Tg of the exhaust gas EG increases, the offset component contained in the sensor current value Ss decreases (see
Ss=G(Vg,Tg).Math.M+Sf(Vg,Tg)(5)
M=(SsSf(Vg,Tg))/G(Vg,Tg)(6)
(57) In view of the above, in the particulate detection system 10 of the present embodiment, the particulate amount obtainment section 550 of the sensor control section 500 obtains the volumetric particulate amount M, while mitigating the influence of the flow velocity Vg and the gas temperature Tg through use of the sensor current value Ss, the flow velocity Vg of the exhaust gas flow EGF, and the gas temperature Tg of the exhaust gas EG as described below (see
(58) In the system 10 of the present embodiment, the sensor current value obtainment section 530 of the sensor control section 500 obtains the sensor current value Ss from the sensor current measurement circuit 740 (step S1).
(59) The flow velocity obtainment section 510 obtains the flow velocity Vg of the exhaust gas EG flowing through the exhaust pipe EP from the vehicle control section ECU through data communications (step S2). The vehicle control section ECU of the present embodiment obtains outputs from the various sensors SR such as the output from the rotational speed sensor (not shown) for measuring the rotational speed of the engine ENG, and computes an estimated value of the flow velocity Vg of the exhaust gas EG. The flow velocity obtainment section 510 obtains the estimated value of the flow velocity Vg from the vehicle control section ECU.
(60) Notably, although not provided in the present embodiment, a flow velocity sensor for detecting the flow velocity Vg of the exhaust gas EG may be connected to the exhaust pipe EP. In such a case, the flow velocity obtainment section 510 may obtain the flow velocity Vg from the flow velocity sensor directly or via the vehicle control section ECU. Alternatively, the flow velocity obtainment section 510 may obtain the outputs from the various sensors SR, and compute an estimated value of the flow velocity Vg of the exhaust gas EG, and use the estimated value as the flow velocity Vg.
(61) Also, the gas temperature obtainment section 520 obtains the gas temperature Tg of the exhaust gas EG from the vehicle control section ECU (step S3). In the present embodiment, as described above, the exhaust gas temperature sensor TS which is connected to the exhaust pipe EP and detects the gas temperature Tg of the exhaust gas EG transmits its output signal to the vehicle control section ECU. Therefore, from the vehicle control section ECU, the gas temperature obtainment section 520 receives the gas temperature Tg of the exhaust gas EG detected by the exhaust gas temperature sensor TS.
(62) Notably, the gas temperature obtainment section 520 may obtain the gas temperature Tg by receiving the output signal of the exhaust gas temperature sensor TS directly without intervention of the vehicle control section ECU. Alternatively, in the case where the exhaust gas temperature sensor TS is not provided, the gas temperature obtainment section 520 may obtain, from the vehicle control section ECU, the gas temperature Tg of the exhaust gas EG estimated by the vehicle control section ECU by use of the rotational speed, ignition timing, air-fuel ratio, etc., of the engine ENG obtained from the various sensors SR. Alternatively, the gas temperature obtainment section 520 may obtain the outputs from the various sensors SR, such as the output signal of the rotational speed sensor of the engine ENG, and compute an estimated value of the gas temperature Tg of the exhaust gas EG, and use the estimated value as the gas temperature Tg.
(63) Subsequently, the particulate amount obtainment section 550 computes the volumetric particulate amount M of the exhaust gas EG using the offset current value Sf(Vg, Tg) and the gain G(Vg, Tg) (step S4). As described above, the offset current value Sf and the gain G are represented by functions Sf(Vg, Tg) and G(Vg, Tg) of the flow velocity Vg and the gas temperature Tg.
(64) Here, as shown in the following expression (7), the offset current value Sf(Vg, Tg) is divided into a flow velocity offset current value Sfv(vg) which is a function of the flow velocity Vg, and a gas temperature offset coefficient sft(Tg) by which the flow velocity offset current value Sfv(Vg) is multiplied and which indicates the influence of the gas temperature Tg on the offset current value.
Sf(Vg,Tg)=Sfv(Vg).Math.sft(Tg)(7)
(65) The flow velocity offset current value Sfv(Vg) is given by a curve in a graph of
(66) Notably, in actuality, the expression of the flow velocity offset current value Sfv(Vg) is represented by the function of a regression line obtained from the measurement results of the flow velocity Vg and the offset current value Sf which are the base of the curve shown by the continuous line in
Sfv(Vg)=0.034Vg.sup.20.163Vg(8)
(67) Meanwhile, the gas temperature offset coefficient sft(Tg) can be expressed by the following expression (9) by use of the gas temperature offset current value Sft(Tg) and the gas temperature offset current value Sft(Tgr) for the case where the gas temperature is equal to the reference gas temperature Tgr. The gas temperature offset current value Sft(Tg) is given by the graph of
sft(Tg)=Sft(Tg)/Sft(Tgr)(9)
(68) Accordingly, the offset current value Sf(Vg, Tg) of expression (7) can be expressed by the following expression (10).
Sf(Vg,Tg)=Sfv(Vg).Math.Sft(Tg)/Sft(Tgr)(10)
(69) As understood from the graph of
(70) Notably, in actuality, the gas temperature offset current value Sft(Tg) is represented by the function of a regression line obtained from the measurement results of the gas temperature Tg and the offset current value which are the base of the graph of
Sft(Tg)=0.25Tg+100(11)
(71) Next, as shown in the following expression (12), the gain G(Vg, Tg) is divided into a reference gain Gr (constant), a flow velocity gain coefficient gv(Vg), and a gas temperature gain coefficient gt(Tg). The reference gain Gr is the gain at the time when the flow velocity Vg is equal to the reference flow velocity Vgr and the gas temperature Tg is equal to the reference gas temperature Tgr. The flow velocity gain coefficient gv(Vg) indicates the influence of the flow velocity Vg on the gain when the gas temperature Tg is equal to the reference gas temperature Tgr. The gas temperature gain coefficient gt(Tg) indicates the influence of the gas temperature Tg on the gain when the flow velocity Vg is equal to the reference flow velocity Vgr.
G(Vg,Tg)=Gr.Math.gv(Vg).Math.gt(Tg)(12)
(72) The reference gain Gr is the gain when the flow velocity Vg is equal to the reference flow velocity Vgr and the gas temperature Tg is equal to the reference gas temperature Tgr (Gr=G(Tgr, Tgr)).
(73) The flow velocity gain coefficient gv(Vg) can be expressed by the following expression (13) using a flow velocity gain Gv(Vg) and a flow velocity gain Gv(Vgr) for the case where the flow velocity is equal to the reference flow velocity Vgr. The flow velocity gain Gv(Vg) is given by a curve in a graph of
gv(Vg)=Gv(Vg)/Gv(Vgr)(13)
(74) Notably, for reference,
(75) As understood from the graph of
(76) Notably, in actuality, the expression of the flow velocity gain Gv(Vg) is represented by the function of a regression line obtained from the measurement results of the flow velocity Vg and the gain G which are the base of the curve shown by the continuous line in
Gv(Vg)=6.8854Vg.sup.0.8841(14)
(77) Meanwhile, the gas temperature gain coefficient gt(Tg) can be expressed by the following expression (15) using the gas temperature gain Gt(Tg) and the gas temperature gain Gt(Tgr) for the case where the gas temperature is equal to the reference gas temperature Tgr. The gas temperature gain Gt(Tg) is given by the graph of
gt(Tg)=Gt(Tg)/Gt(Tgr)(15)
(78) Accordingly, the gain G(Vg, Tg) of expression (12) can be expressed by the following expression (16).
G(Vg,Tg)=Gr.Math.Gv(Vg)/Gv(Vgr).Math.Gt(Tg)/Gt(Tgr)(16)
(79) As understood from the graph of
(80) Notably, in actuality, the gas temperature gain Gt(Tg) is represented by the function of a regression line obtained from the measurement results of the gas temperature Tg and the gain which are the base of the graph of
Gt(Tg)=0.024Tg+0.5163(17)
(81) As understood from the above, the volumetric particulate amount M of the exhaust gas EG from which the influences of the flow velocity Vg and the gas temperature Tg have been removed can be obtained by the following expression (18) which is obtained by applying expressions (10) and (16) to expression (6).
M=(SsSf(Vg,Tg))/G(Vg,Tg)=[SsSfv(Vg).Math.Sft(Tg)/Sft(Tgr)].Math.1/Gr.Math.Gv(Vgr)/Gv(Vg).Math.Gt(Tgr)/Gt(Tg)(18)
(82) Further, in the present embodiment, expressions (8), (11), (14), and (17) are applied to expression (18) and the specific values of the flow velocity Vg and the gas temperature Tg are substituted, whereby the volumetric particulate amount M of the exhaust gas EG is obtained.
(83) As having been described above, in the system 10 of the present embodiment, the particulate amount obtainment section 550 obtains the amount M of particulates S contained in the measurement target gas EI (the volumetric particulate amount M) based on the sensor current value Ss, the flow velocity Vg of the external gas flow, and the gas temperature Tg of the external gas. Therefore, it is possible to properly determine the amount M of the particulates while mitigating the influence of the flow velocity Vg and the gas temperature Tg, and to output a signal representing the amount M of the particulates to the vehicle control section ECU.
(84) Namely, in this particulate detection system 10, since the amount M of the particulates is determined while the influences of the flow velocity Vg and the gas temperature Tg on the offset current value Sf and the gain G are mitigated, the amount M of particulates (the volumetric particulate amount M) can be determined properly irrespective of the flow velocity Vg of the external gas flow and the gas temperature Tg of the external gas.
(85) Also, the gain G(Vg, Tg) is divided into the reference gain Gr (constant), Gv(Vg)/Gv(Vgr) which changes with the flow velocity Vg and functions as a correction coefficient for the reference gain, and Gt(Tg)/Gt(Tgr) which changes with the gas temperature Tg and functions as a correction coefficient for the reference gain. Therefore, it is possible to easily evaluate the influence of changes in the flow velocity Vg and the gas temperature Tg on the reference gain Gr.
(86) (Modification)
(87) In the system 10 of the above-described embodiment, the influence of the flow velocity Vg and the gas temperature Tg on the offset current value Sf and the gain G are mitigated. However, the system may be modified to take the influence of the flow velocity Vg on the offset current value Sf and the gain G into consideration without taking the influence of the gas temperature Tg into consideration.
(88) A particulate detection system 1010 of the present modification is approximately identical with the system 10 of the above-described embodiment. However, a sensor control section 1500 does not have the gas temperature obtainment section 520 indicated by a broken line in
(89) In the particulate detection system 1010 of the present modification, the particulate amount obtainment section 1550 of the sensor control section 1500 obtains the volumetric particulate amount M while mitigating the influence of the flow velocity Vg using the sensor current value Ss and the flow velocity Vg of the exhaust gas flow EGF (see
(90) In the system 1010 of the present modification as well, the sensor current value obtainment section 530 of the sensor control section 1500 obtains the sensor current value Ss from the sensor current measurement circuit 740 (step S1).
(91) Subsequently, the flow velocity obtainment section 510 obtains the flow velocity Vg of the exhaust gas EG flowing through the exhaust pipe EP from the vehicle control section ECU through communications (step S2).
(92) Next, the particulate amount obtainment section 1550 computes the volumetric particulate amount M of the exhaust gas EG using the offset current value Sf(Vg) and the gain G(Vg) without obtaining the gas temperature Tg in step S3 (step S4). Notably, the offset current value Sf(Vg) and the gain G(Vg) are identical with the flow velocity offset current value Sfv(Vg) and the flow velocity gain Gv(Vg), respectively.
(93) Specifically, the particulate amount obtainment section 1550 computes the volumetric particulate amount M in accordance with the following expression (19) which is the same as the above-described expression (4).
M=(SsSfv(Vg))/Gv(Vg)(19)=(4)
(94) As described above, the flow velocity offset current value Sfv(Vg) is given by the curve in the graph of
Sfv(Vg)=0.034Vg.sup.20.163Vg(8)
(95) Meanwhile, as shown in the following expression (20), the gain G(Vg) is divided into the reference gain Gr (constant) and the flow velocity gain coefficient gv(Vg). The reference gain Gr is the gain at the time when the flow velocity Vg is equal to the reference flow velocity Vgr. The flow velocity gain coefficient gv(Vg) shows the influence of the flow velocity Vg on the gain.
G(Vg)=Gr.Math.gv(Vg)(20)
(96) As having been described in the embodiment, the flow velocity gain coefficient gv(Vg) can be expressed by the following expression (13) using the flow velocity gain Gv(Vg) and the flow velocity gain Gv(Vgr) for the case where the flow velocity is equal to the reference flow velocity Vgr. The flow velocity gain Gv(Vg) is given by the curve in the graph of
gv(Vg)=Gv(Vg)/Gv(Vgr)(13)
(97) The flow velocity gain Gv(Vg) is given by the curve in the graph of
Gv(Vg)=6.8854Vg.sup.0.8841(14)
(98) The gain G(Vg) of expression (20) can be expressed by the following expression (21).
G(Vg)=Gr.Math.Gv(Vg)/Gv(Vgr)(21)
(99) As understood from the above, the volumetric particulate amount M of the exhaust gas EG from which the influences of the flow velocity Vg has been removed can be obtained by the following expression (22) which is obtained by applying expression (21) to expression (19).
M=(SsSf(Vg))/G(Vg)=[SsSfv(Vg)].Math.1/Gr.Math.Gv(Vgr)/Gv(Vg)(22)
(100) Further, in the present modification, the volumetric particulate amount M of the exhaust gas EG is obtained by substituting expressions (8) and (14) and the specific value of the flow velocity Vg in expression (22).
(101) The present invention has been described based on the above embodiment and a modification thereof. However, the present invention is not limited to the above-described embodiment and modification, and may be modified freely without departing from the scope of the present invention.
(102) In the embodiment and the modification, the particulate amount obtainment section 550 (1550) obtains the volumetric particulate amount M by using both the flow velocity Vg and the gas temperature Tg or only the flow velocity Vg, as well as the sensor current value Ss.
(103) However, the embodiment and the modification may be modified to correct the sensor current value Ss by using both the flow velocity Vg and the gas temperature Tg or only the flow velocity Vg so as to compute a corrected sensor current value, and thereby obtain the volumetric particulate amount M from the corrected sensor current value.
(104) The embodiment and the modification may be modified such that the particulate amount obtainment section obtains an uncorrected volumetric particulate amount using the sensor current value Ss. The volumetric particulate amount M is obtained by correcting the uncorrected volumetric particulate amount using both the flow velocity Vg and the gas temperature Tg or only the flow velocity Vg.
(105) In the embodiment and the modification, from the sensor current value Ss, the flow velocity Vg and the gas temperature Tg thus obtained, or from the sensor current value Ss and the flow velocity Vg thus obtained, the volumetric particulate amount M is computed in accordance with expressions (18), (19), etc. Further, the signal representing the volumetric particulate amount M is output to the vehicle control section ECU. However, the embodiment and the modification may be modified such that, by using a table prepared in advance, the volumetric particulate amount M corresponding to the obtained sensor current value Ss, the flow velocity Vg, and the gas temperature Tg, or the volumetric particulate amount M corresponding to the sensor current value Ss and the flow velocity Vg may be obtained.
(106) In the embodiment, etc., the output of the particulate detection system 10 (the sensor drive section 300) is sent to the vehicle control section ECU, whereby the output of the particulate detection system 10 is utilized for controlling the engine ENG or detecting a failure of the filter unit DPF.
(107) However, the amount M of particulates (the volumetric particulate amount M) output from the particulate detection system 10 (the sensor drive section 300) may be input to a personal computer. In this case, the particulate detection system 10 is used as a measurement apparatus for detecting the amount M of particulates S contained in the exhaust gas EG during travel of the vehicle AM.
(108) The invention has been described in detail with reference to the above embodiments. However, the invention should not be construed as being limited thereto. It should further be apparent to those skilled in the art that various changes in form and detail of the invention as shown and described above may be made. It is intended that such changes be included within the spirit and scope of the claims appended hereto.
(109) This application is based on Japanese Patent Application No. 2016-225321 filed Nov. 18, 2016, the disclosure of which is incorporated herein by reference in its entirety.