Simultaneous cement enhancement and carbon dioxide utilization by mounting a carbon dioxide capture system onboard a concrete mixer vehicle
10688686 ยท 2020-06-23
Assignee
Inventors
- Bandar Fadhel (Dhahran, SA)
- Ahmad D. Hammad (Dhahran, SA)
- Issam T. Amr (Khobar, SA)
- Rami A. Bamagain (Khobar, SA)
Cpc classification
B01D2253/204
PERFORMING OPERATIONS; TRANSPORTING
B01D53/02
PERFORMING OPERATIONS; TRANSPORTING
Y02P40/18
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
B28C5/42
PERFORMING OPERATIONS; TRANSPORTING
Y02C20/40
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
B28C5/46
PERFORMING OPERATIONS; TRANSPORTING
B28C7/0046
PERFORMING OPERATIONS; TRANSPORTING
International classification
B28C5/42
PERFORMING OPERATIONS; TRANSPORTING
B28C5/46
PERFORMING OPERATIONS; TRANSPORTING
B28C7/04
PERFORMING OPERATIONS; TRANSPORTING
B28C7/00
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A vehicle CO.sub.2 capture and utilization system includes a concrete mixer vehicle and a vehicle exhaust capture system. The concrete mixer vehicle comprises a vehicle exhaust and a mixer tank. The vehicle exhaust capture system is located onboard the concrete mixer vehicle. Additionally, the vehicle exhaust capture system includes one or more fluid pathways that fluidly couple the vehicle exhaust and the mixer tank.
Claims
1. A vehicle CO.sub.2 capture and utilization system comprising a concrete mixer vehicle and a vehicle exhaust capture system; wherein: the concrete mixer vehicle comprises a vehicle exhaust and a mixer tank; the vehicle exhaust capture system is located onboard the concrete mixer vehicle; the vehicle exhaust capture system comprises one or more fluid pathways that fluidly couple the vehicle exhaust and the mixer tank; and an auxiliary exhaust capture system that comprises one or more fluid pathways fluidly coupled to a pump exhaust of a concrete pump.
2. The vehicle CO.sub.2 capture and utilization system of claim 1, wherein the mixer tank houses an uncured cementitious material mixture and when the concrete mixer vehicle generates CO.sub.2 emission, at least a portion of CO.sub.2 emission generated by the concrete mixer vehicle and output by the vehicle exhaust is introduced into the mixer tank and mixes with the uncured cementitious material mixture thereby carbonizing the uncured cementitious material mixture and forming CaCO.sub.3 in the mixer tank.
3. The vehicle CO.sub.2 capture and utilization system of claim 1, wherein: the vehicle exhaust capture system further comprises a CO.sub.2 capture unit that is fluidly coupled to the vehicle exhaust and the mixer tank using the one or more fluid pathways; and the CO.sub.2 capture unit is located onboard the concrete mixer vehicle and is structurally configured to capture CO.sub.2.
4. The vehicle CO.sub.2 capture and utilization system of claim 3, wherein the CO.sub.2 capture unit comprises a housing and one or more carbon capturing structures located within the housing.
5. The vehicle CO.sub.2 capture and utilization system of claim 4, wherein the one or more carbon capturing structures comprise amines, carbonate, ammonia, hydroxide, activated carbons, zeolites, metal organic frameworks, mesoporous structures, carbon capture filters, fibers, microporous structures, or a combination thereof.
6. The vehicle CO.sub.2 capture and utilization system of claim 5, wherein the one or more carbon capturing structures are configured to capture CO.sub.2 via adsorption, absorption, or a combination thereof.
7. The vehicle CO.sub.2 capture and utilization system of claim 3, wherein: the one or more fluid pathways comprise a first fluid pathway extending from the vehicle exhaust to the CO.sub.2 capture unit and a second fluid pathway extending from the CO.sub.2 capture unit to the mixer tank; a flow generation unit is fluidly coupled to the second fluid pathway; and the flow generation unit is structurally configured to generate fluid flow from the CO.sub.2 capture unit to the mixer tank.
8. The vehicle CO.sub.2 capture and utilization system of claim 7, wherein the flow generation unit comprises a mass flow controller.
9. The vehicle CO.sub.2 capture and utilization system of claim 1, wherein the vehicle exhaust capture system comprises a CO.sub.2 storage tank fluidly coupled to the vehicle exhaust and located onboard the concrete mixer vehicle.
10. The vehicle CO.sub.2 capture and utilization system of claim 9, wherein: the vehicle exhaust capture system further comprises a CO.sub.2 capture unit that is fluidly coupled to the vehicle exhaust, the mixer tank, and the CO.sub.2 storage tank using the one or more fluid pathways; and the CO.sub.2 capture unit is located on the concrete mixer vehicle and is structurally configured capture CO.sub.2.
11. The vehicle CO.sub.2 capture and utilization system of claim 10, wherein: a fluid pathway extends between and fluidly couples the CO.sub.2 capture unit and the CO.sub.2 storage tank; and a flow generation unit is fluidly coupled to the fluid pathway that extends between and fluidly couples the CO.sub.2 capture unit and the CO.sub.2 storage tank and is structurally configured to generate fluid flow from the CO.sub.2 capture unit to the CO.sub.2 storage tank.
12. The vehicle CO.sub.2 capture and utilization system of claim 10, wherein: a fluid pathway extends between and fluidly couples the CO.sub.2 storage tank and the mixer tank; and a flow generation unit is fluidly coupled to the fluid pathway that extends between and fluidly couples the CO.sub.2 storage tank and the mixer tank and is structurally configured to generate fluid flow from the CO.sub.2 storage tank to the mixer tank.
13. The vehicle CO.sub.2 capture and utilization system of claim 1, wherein the one or more fluid pathways of the auxiliary exhaust capture system fluidly couple the pump exhaust to the mixer tank.
14. The vehicle CO.sub.2 capture and utilization system of claim 1, wherein the one or more fluid pathways of the auxiliary exhaust capture system fluidly couple the pump exhaust to a CO.sub.2 storage tank, a mixing tank, or both.
15. A vehicle CO.sub.2 capture and utilization system comprising a concrete mixer vehicle and a vehicle exhaust capture system; wherein: the concrete mixer vehicle comprises a combustion engine, a vehicle exhaust, and a mixer tank; the vehicle exhaust capture system comprises one or more fluid pathways that fluidly couple the vehicle exhaust and the mixer tank; the vehicle exhaust capture system comprises a CO.sub.2 capture unit that is located onboard the concrete mixer vehicle and is fluidly coupled to the vehicle exhaust and the mixer tank using the one or more fluid pathways; the vehicle exhaust capture system comprises a CO.sub.2 storage tank that is fluidly coupled to the vehicle exhaust using the one or more fluid pathways and is located onboard the concrete mixer vehicle; the one or more fluid pathways comprise a first fluid pathway extending from the vehicle exhaust to the CO.sub.2 capture unit, a second fluid pathway extending from the CO.sub.2 capture unit to the mixer tank, a third fluid pathway extending from the CO.sub.2 capture unit to the CO.sub.2 storage tank and a fourth fluid pathway extending from the CO.sub.2 storage tank to the mixer tank; a first flow generation unit is fluidly coupled to the second fluid pathway to selectively generate fluid flow from the CO.sub.2 capture unit to the mixer tank; a second flow generation unit is fluidly coupled to the third fluid pathway to selectively generate fluid flow from the CO.sub.2 capture unit to the CO.sub.2 storage tank; and a third flow generation unit is fluidly coupled to the fourth fluid pathway to selectively generate fluid flow from the CO.sub.2 storage tank to the mixer tank.
16. The vehicle CO.sub.2 capture and utilization system of claim 15, further comprising: a fifth fluid pathway extending from the vehicle exhaust to the mixer tank; and a valve fluidly coupled to the fifth fluid pathway to selectively generate fluid flow from the vehicle exhaust to the mixer tank.
17. The vehicle CO.sub.2 capture and utilization system of claim 15, further comprising an auxiliary exhaust capture system that comprises one or more fluid pathways fluidly coupled to a pump exhaust of a concrete pump.
Description
BRIEF DESCRIPTION OF THE SEVERAL VIEWS OF THE DRAWINGS
(1) The following detailed description of specific embodiments of the present disclosure can be best understood when read in conjunction with the following drawings, where like structure is indicated with like reference numerals and in which:
(2)
(3)
(4)
DETAILED DESCRIPTION
(5)
(6) Further, the mixer tank 116 may be a rotatable mixer tank. In operation, rotation of the mixer tank 116 may slow the curing process such that uncured cementitious material mixture 115 may be unloaded from the mixer tank 116 into a desired curing location (i.e. a location in which cured concrete is desired, such as a construction site) and thereafter cured. In some embodiments, the mixer tank 116 may comprise a volume of from about 5 cubic meters to about 15 cubic meters, for example, about 6 cubic meters, 8 cubic meters, 9 cubic meters, 10 cubic meters, 12 cubic meters, or the like.
(7) As depicted in
(8) While not intended to be limited by theory, CO.sub.2 (such as CO.sub.2 from emissions) introduced into the mixer tank 116 may serve as a curing agent for the uncured cementitious material mixture 115 housed within the mixer tank 116. For example, CO.sub.2 captured from emissions may mix with the cementitious material mixture 115 housed within the mixer tank 116, thereby carbonizing the cementitious material mixture 115 and forming CaCO.sub.3 in the mixer tank 116 (e.g., adding a carbonate such as CaCO.sub.3 to the cementitious material mixture 115), which is a thermodynamically stable carbonate. The carbonation reaction can be expressed as Ca(OH).sub.2+CO.sub.2.fwdarw.CaCO.sub.3+H.sub.2O. Thus, when the cementitious material mixture 115 is applied to the desired curing location, the CaCO.sub.3 of the cementitious material mixture 115 may facilitate curing of the cementitious material mixture 115 into cured concrete. While not intending to be limited by theory, adding CO.sub.2 to the cementitious material mixture 115 to form CaCO.sub.3 may reduce the curing time and improve the strength of the cured concrete formed from the carbonized cementitious material mixture 115. In particular, carbonizing the cementitious material mixture 115 may expedite the increase in the mechanical strength of the cured concrete formed from the cementitious material mixture 115 by accelerating and enhancing the formation of CaCO.sub.3, which provides rigidity to the cured concrete formed from the cementitious material mixture 115.
(9) As an illustrative example,
(10) Moreover, the vehicle exhaust capture system 120 may sequester CO.sub.2 emitted by the concrete mixer vehicle 110 even when CO.sub.2 introduction into the mixer tank 116 is not desired, for example, by storing the CO.sub.2 in the CO.sub.2 capture unit 130, the CO.sub.2 storage tank 150, or both. Example instances in which CO.sub.2 introduction into the mixer tank 116 is not desired include when the mixer tank 116 is not housing a cementitious material mixture 115, when the mixer tank 116 is housing a cementitious material mixture 115 but carbonization is not yet needed, or when the mixer tank 116 is housing a cementitious material mixture 115 that is already been carbonized.
(11) Referring again to
(12) In the embodiments depicted in
(13) In embodiments comprising the CO.sub.2 storage tank 150, the one or more fluid pathways 170 may further comprise a third fluid pathway 173 extending between and fluidly coupling the CO.sub.2 capture unit 130 and the CO.sub.2 storage tank 150 such that CO.sub.2 may be moved from the CO.sub.2 capture unit 130 to the CO.sub.2 storage tank 150, which provides additional storage. For example, more CO.sub.2 may be emitted by the concrete mixer vehicle 110 than is required to carbonize the cementitious material mixture 115 housed within the mixer tank 116. The CO.sub.2 storage tank 150 allows this extra CO.sub.2 to be stored and prevented from entering the atmosphere. In some embodiments, the CO.sub.2 storage tank 150 may store CO.sub.2 as a compressed gas, which may be off-loaded at a fueling station or other removal location.
(14) Further, a third valve 163 may be coupled to the third fluid pathway 173 and is actuatable between the open state and the closed state. Positioning the third valve 163 in the closed state prevents CO.sub.2 emissions housed in the CO.sub.2 capture unit 130 from entering the CO.sub.2 storage unit 150 and positioning the third valve 163 in the open state allows CO.sub.2 emissions to travel from the CO.sub.2 capture unit 130 to the CO.sub.2 storage unit 150. Moreover, a second flow generation unit 144 may be coupled to the third fluid pathway 173 and in operation may induce fluid flow from the CO.sub.2 capture unit 130 to the CO.sub.2 storage unit 150. In some embodiments, the third fluid pathway 173 may extend through the second flow generation unit 144 and in other embodiments, the second flow generation unit 144 may separate the third fluid pathway 173 into multiple, fluidly coupled segments.
(15) Referring still to
(16) Some embodiments also include the fifth fluid pathway 175, which is coupled to the first fluid pathway 171 to provide a direct fluid pathway between the vehicle exhaust 114 and the mixer tank 116. The fifth fluid pathway 175 allows CO.sub.2 emission to be directly introduced from the vehicle exhaust 114 to the mixer tank 116. A fifth valve 165 may be coupled to the fifth fluid pathway 175 and is actuatable between the open state and the closed state. Positioning the fifth valve 165 in the closed state prevents CO.sub.2 emissions from traveling directly from the vehicle exhaust 114 to the mixer tank 116 and positioning the fifth valve 165 is the open state allows CO.sub.2 emissions to travel from the CO.sub.2 storage unit 150 to the mixer tank 116. Further, when the fifth valve 165 is in the open state and the first valve 161 is in the closed state, CO.sub.2 emissions output from the vehicle exhaust 114 may travel directly from the vehicle exhaust 114 into the mixer tank 116.
(17) It should be understood that while five fluid pathways are depicted in
(18) Referring again to
(19) Referring now to
(20) As depicted in
(21) In some embodiments, the one or more fluid pathways 270 may directly fluidly couple the pump exhaust 119 to the mixer tank 116 or may fluidly couple the pump exhaust 119 to the mixer tank 116 via one or more intervening structures, such as the CO.sub.2 capture unit 230 and/or the CO.sub.2 storage tank 250. In other embodiments, the fluid pathways 270 may fluidly couple the pump exhaust 119 to the CO.sub.2 capture unit 230 and/or the CO.sub.2 storage tank 250 for storage and subsequent removal without fluidly coupling the pump exhaust 119 to the mixer tank 116.
(22) Referring still to
(23) In embodiments comprising the CO.sub.2 storage tank 250, the one or more fluid pathways 270 may further comprise a third fluid pathway 273 extending between and fluidly coupling the CO.sub.2 capture unit 230 and the CO.sub.2 storage tank 250. A third valve 163 may be coupled to the third fluid pathway 273 and is actuatable between the open state and the closed state. Moreover, a second flow generation unit 244 may be coupled to the third fluid pathway 273 and in operation may induce fluid flow from the CO.sub.2 capture unit 230 and the CO.sub.2 storage unit 250.
(24) As depicted in
(25) Referring again to
(26) In some embodiments, the method also includes capturing at least a portion of the CO.sub.2 emission generated by the concrete mixer vehicle 110 using the CO.sub.2 capture unit 130, for example before introducing CO.sub.2 into the mixer tank 116. After capture, at least a portion of the CO.sub.2 emission captured by the CO.sub.2 capture unit 130 may be released from the CO.sub.2 capture unit 130, to introduce the CO.sub.2 into the mixer tank 116. For example, in the embodiment depicted in
(27) Referring again to
(28) In some embodiments, the method also includes capturing at least a portion of the CO.sub.2 generated by the concrete pump 118 using the CO.sub.2 capture unit 230, for example, before introducing the CO.sub.2 into the mixer tank 116. After capture, CO.sub.2 may be released from the CO.sub.2 capture unit 230 and introduced into the mixer tank 116. For example, in the embodiment depicted in
(29) It is noted that recitations herein of a component of the present disclosure being configured in a particular way, to embody a particular property, or to function in a particular manner, are structural recitations, as opposed to recitations of intended use. More specifically, the references herein to the manner in which a component is configured denotes an existing physical condition of the component and, as such, is to be taken as a definite recitation of the structural characteristics of the component.
(30) For the purposes of describing and defining the present invention it is noted that the term about is utilized herein to represent the inherent degree of uncertainty that may be attributed to any quantitative comparison, value, measurement, or other representation. The term about is also utilized herein to represent the degree by which a quantitative representation may vary from a stated reference without resulting in a change in the basic function of the subject matter at issue.
(31) Having described the subject matter of the present disclosure in detail and by reference to specific embodiments thereof, it is noted that the various details disclosed herein should not be taken to imply that these details relate to elements that are essential components of the various embodiments described herein, even in cases where a particular element is illustrated in each of the drawings that accompany the present description. Further, it will be apparent that modifications and variations are possible without departing from the scope of the present disclosure, including, but not limited to, embodiments defined in the appended claims. More specifically, although some aspects of the present disclosure are identified herein as preferred or particularly advantageous, it is contemplated that the present disclosure is not necessarily limited to these aspects.
(32) It is noted that one or more of the following claims utilize the term wherein as a transitional phrase. For the purposes of defining the present invention, it is noted that this term is introduced in the claims as an open-ended transitional phrase that is used to introduce a recitation of a series of characteristics of the structure and should be interpreted in like manner as the more commonly used open-ended preamble term comprising.