Folding light tower
10690327 ยท 2020-06-23
Assignee
Inventors
Cpc classification
F21V21/26
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21V21/108
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21V21/30
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21W2131/1005
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21S2/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F21V21/26
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
E04H12/18
FIXED CONSTRUCTIONS
F21V21/30
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A folding light tower is provided that utilizes a 4-bar linkage mechanism which enables full vertical extension of the tower with the use of one actuator. The exemplary tower generally includes a base, a lower lift arm, and an upper lift arm. Spring elements are used near the rotating joints of the lower lift arm and upper lift arm of the tower. The spring elements act to preload the joints and help to remove play and movement when the tower is unfolded/during the vertical extension process.
Claims
1. A folding tower system for raising a light source, comprising: a stationary base having a first end and a second end; a lower lift arm having a first end and a second end, the first end of the lower lift arm being connected to the base; an actuator attached to the base and the lower lift arm; an upper lift arm having a first end and a second end, the first end being adapted to mount the light source thereon; and, a 4-bar linkage mechanism connecting the second end of the lower lift arm to the second end of the upper lift arm in rotational relation to one another, wherein the folding tower system further comprises one or more support struts rotationally connected to the base and the upper lift arm, wherein the one or more support struts comprises a first support strut and a second support strut disposed on opposite sides of the folding tower system, wherein the first support strut has a first ball joint rotationally connected to one side of the base and a second ball joint rotationally connected to one side of the upper lift arm on the 4-bar linkage mechanism and the second support strut has a first ball joint rotationally connected to an opposite side of the base and a second ball joint rotationally connected to an opposite side of the upper lift arm on the 4-bar linkage mechanism.
2. The folding tower system of claim 1, further comprising a pin assembly pivotally connected the stationary base and the lower lift arm.
3. The folding tower system of claim 1, wherein one end of the actuator is attached to the base and another end of the actuator is pivotally connected to the lower lift arm.
4. The folding tower system of claim 3, further comprising an adjustment mechanism adapted to adjust an angle of the actuator with respect to the base and the lower lift arm.
5. The folding tower system of claim 1, wherein the stationary base and the lower and upper lift arms are disposed horizontally parallel to each other when in a retracted configuration.
6. The folding tower system of claim 1, wherein the lower and upper lift arms are disposed vertically perpendicular to the base when in a vertical extended configuration.
7. The folding tower system of claim 1, wherein the 4-bar linkage mechanism comprises at least one lift link and a knuckle rotationally connected to the lower and upper lift arms.
8. The folding tower system of claim 7, wherein the knuckle further comprises a first sidewall and a second sidewall.
9. The folding tower system of claim 8, wherein the first and second sidewall are connected by an upper bridge wall and a lower bridge wall, the upper and lower bridge walls adapted to prevent an over-rotation of the folding tower system.
10. The folding tower system of claim 1, further comprising one or more spring elements attached to the base to provide a pre-loaded joint between the base and the lower lift arm.
11. The folding tower system of claim 1, further comprising one or more spring elements attached to the upper lift arm to provide a pre-loaded joint between the upper lift arm and the 4-bar linkage mechanism.
12. The folding tower system of claim 1, further comprising a light box mounted to the upper lift arm.
13. The folding tower system of claim 1, further comprising a first support strut rotationally connected to one side of the base and upper lift arm and a second support strut rotationally connected to an opposite side of the base and upper lift arm.
14. A folding tower system for raising a light source, comprising: a stationary base having a first end and a second end; a lower lift arm having a first end and a second end, the first end of the lower lift arm being connected to the base; an actuator attached to the base and the lower lift arm; an upper lift arm having a first end and a second end, the first end being adapted to mount the light source thereon; and, a 4-bar linkage mechanism connecting the second end of the lower lift arm to the second end of the upper lift arm in rotational relation to one another, wherein the folding tower system further comprises a mechanical cable, wherein one end of the mechanical cable is attached through pulleys to a second square tube telescoped inside the upper lift arm and the other end of the mechanical cable attached to the stationary base and wherein the second square tube is configured to extend as the 4-bar linkage mechanism pulls away from the base.
15. A folding tower system for raising a light source, comprising: a stationary base having a first end and a second end; a lower lift arm having a first end and a second end, the first end of the lower lift arm being connected to the base; an actuator attached to the base and the lower lift arm, wherein one end of the actuator is attached to the base and another end of the actuator is pivotally connected to the lower lift arm; an upper lift arm having a first end and a second end, the first end being adapted to mount the light source thereon; a 4-bar linkage mechanism connecting the second end of the lower lift arm to the second end of the upper lift arm in rotational relation to one another; an adjustment mechanism adapted to adjust an angle of the actuator with respect to the base and the lower lift arm; at least two support struts rotationally connected to the base and the upper lift arm, wherein the at least two support struts comprises a first support strut and a second support strut disposed on opposite sides of the folding tower system; one or more spring elements attached to the upper lift arm to provide a pre-loaded joint between the upper lift arm and the 4-bar linkage mechanism.
16. A method of raising a light source, comprising: providing a folding tower system which includes a stationary base, a lower lift arm, an actuator, an upper lift arm, a light box mounted to the upper lift arm, and a 4-bar linkage mechanism rotationally connecting the lower lift arm and the upper lift arm; applying a force to the lower arm with the actuator and rotating the lower arm into a vertical extended configuration with respect to the base; and, rotating the upper lift arm into the vertical extended configuration with the 4-bar linkage mechanism, wherein the method further comprises raising the lower and upper lift arms from a retracted configuration into the vertical extended configuration, wherein the base and the lower and upper lift arms are disposed horizontally parallel to each other when in the retracted configuration and wherein the lower and upper lift arms are disposed perpendicular to the base when in the vertical extended configuration, and wherein the actuator applies a linear force to the lower lift arm and the rotating of the upper lift arm further comprises translating the linear force into angular rotation.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1)
(2)
(3)
(4)
(5)
(6)
(7)
(8)
(9)
(10)
(11)
(12)
(13)
(14)
(15)
DETAILED DESCRIPTION
(16) Typical lift systems for folding tower lights rely on the use of two actuators to achieve full vertical extension of the tower light. In particular, a first actuator is used to raise a lift arm on which the light tree is attached. A second actuator is then used to raise the light tree.
(17) In contrast, an exemplary folding tower light assembly in accordance with the present disclosure utilizes a 4-bar linkage mechanism which enables full vertical extension of a tower light with the use of one actuator. The exemplary tower generally includes a base, a lower lift arm, and an upper lift arm. Spring elements are used near the rotating joints of the lower lift arm and upper lift arm of the tower. The spring elements act to preload the joints and help to remove play and movement when the tower is unfolded/during the vertical extension process. The upper and lower lift arms can be hollow tubes providing internal passages for simplified internal wiring for the lights of the tower light. Additional structural support for the tower comes from two parallel, splayed supports or struts. Due to the non-orthogonal geometry of the splayed struts, the ends of each strut are provided with ball joints to enable movement of the tower during vertical extension.
(18) As previously mentioned, it is preferred to utilize a 4-bar linkage mechanism to enable full vertical extension of the tower light. In the present disclosure, the 4-bar linkage mechanism is generally disposed between one end of each of the lower and upper lift arms. In a folded or retracted configuration, the base and lower and upper lift arms of the tower are disposed horizontally parallel to each other. The single actuator mechanism applies a linear force to the lower arm of the tower, and through the use of a pin assembly about which the lower lift arm can rotate with respect to the base, the linear motion of the actuator translates into angular rotational motion of the lower lift arm. The 4-bar linkage mechanism enables translation of the linear movement of the actuator piston into angular rotation of the upper lift arm about the 4-bar linkage. Generally, the lower and upper lift arms rotate from their horizontal position in the folded configuration to a fully extended vertical configuration. This process is reversed to return the lower and upper lift arms to their horizontal position in the folded configuration.
(19) Turning now to
(20) When in the retracted configuration, the base 110 and the lower and upper lift arms 140, 200 are disposed horizontally parallel to each other. The lower lift arm 140 is also generally located within a channel portion (122 in
(21) The 4-bar linkage mechanism is generally indicated by reference numeral 190 and is adapted to connect lower and upper lift arms 140, 200 in rotational relation to one another. As mentioned above, actuator 170 applies a linear force to the lower lift arm 140, and the 4-bar linkage 190 enables angular rotation of the upper lift arm 200 from the horizontal folded configuration to a vertical extended configuration. Moreover, when in the contracted configuration illustrated in
(22) The exemplary folding light further includes first and second parallel support struts 218a and 218b each located on one side of the tower. When in the folded configuration, the support struts 218a and 218b extend diagonally between the base 110 and the upper lift arm 200 and are rotationally connected thereto. The diagonal orientation of the support struts 218a and 218b is generally opposite to the diagonal orientation of the actuator 170. In addition, each support strut 218a, 218b splays outward from its respective connection point at the upper lift arm 200 to respective anchors 118, 120 located on the base 110. In particular, the first parallel strut 218a has a first end 220a and a second end 222a, each end including a respective ball joint 224a and 226a. Ball joint 224a rotationally attaches to second side anchor 120 and ball joint 226a rotationally attaches adjacent joint B to sidewall 191 (
(23) Referring now to
(24) Optionally, the first and second parallel strut supports 218a and 218b are adjustable in length by rotating the strut.
(25) The base 110 also includes a centrally located channel portion 122 which extends between a first end 124 and a second end 126. The channel 122 is disposed between a first sidewall 128 and a second sidewall 130 and is generally sized to receive the lower lift arm 140 between the first and second sidewall when the tower is in the retracted configuration. Receiving holes 132a and 132b are disposed in the first and second sidewalls 128, 130 respectively, near the second end 126 of the base 110 and are adapted to receive the actuator tail pin 182. The tail end 174 of the actuator 170 includes receiving hole 184 which receives tail pin 182 in order to pivotally connect the tail end of the actuator to a pivot block 136. The pivot block 136 is attached at the second end 126 of the base 110 and is included as part of an adjustment mechanism 138 also attached at the second end of the base. The adjustment mechanism 138 is adapted to adjust the desired angle of the actuator 170 with respect to the base 110 and lower lift arm 140. Actuator angle adjustment could alternatively be achieved with an adjustable clevis or similar device attached to the end 176 of the actuator 170. Receiving holes 132c and 132d are also disposed in the first and second sidewalls 128, 130 respectively, and are located near the first end 124 of the base 110. Receiving holes 132c and 132d are adapted to receive the strut pin assembly 160 which pivotally connects the lower lift arm 140 to the base 110.
(26) The base 110 further includes one or more spring elements 134 centrally disposed within the channel 122 between first and second sidewalls 128, 130. The spring element 134 is attached to the channel 122 at a location which is generally between the first end 124 and receiving holes 132c and 132d, such that when the tower is in the fully extended vertical configuration shown in
(27) Additional features of the lower lift arm 140 as shown in
(28) The second end 144 of the lower lift arm 140 generally includes the pivot block 149, which has a receiving hole 162 to receive a strut pin assembly (164 in
(29) Referring now to
(30) At the second end 208 of the upper lift arm 200, hole 202 is adapted to receive strut pin assembly 204 and thereby pivotally connect the upper lift arm to upper receiving holes 195 on the knuckle 188. This pivotal connection is also shown as joint B in the 4-bar linkage mechanism 190. The second end 208 also includes a pin block 196 to receive link pin assembly 198 for pivotally connecting the lift links 194a, 194b to the upper lift arm 200. This pivotal connection is also shown as joint C in the 4-bar linkage mechanism 190. The pin block 196 is positioned above and in front of (i.e., toward second end 208) the receiving hole 202 and is disposed on an upper surface of the upper lift arm 200. The receiving hole 202 is positioned below and behind (i.e., toward first end 206) the pin block 168 and is disposed through the side of the upper lift arm 200.
(31) The upper lift arm 200 further includes one or more spring elements 210 at the second end 208 which are attached to a lower surface of the upper lift arm that is generally opposite to the upper surface on which the pin block 196 is located. When the tower is in the fully extended vertical configuration shown in
(32) The knuckle 188 also includes a lower bridge wall 197 which, together with the upper bridge wall 199, connect both sidewalls 189 and 191 of the knuckle together. The lower and upper bridge walls 197, 199 are generally disposed along parallel planes, but are positioned at different locations on the knuckle 188. In particular, bridge wall 197 is positioned near the lower receiving holes 193 and bridge wall 199 is positioned near the upper receiving holes 195. In addition to connecting sidewalls 189, 191, the lower and upper bridge walls 197, 199 are also adapted to prevent over-rotation of the tower. Over-rotation may occur, for example, when the tower is moving from its retracted configuration to its extended vertical configuration or from external forces during use of the tower, such as wind.
(33) The 4-bar linkage knuckle 188 typically travels away from the stationary base 110 during deployment. Therefore, optionally, one end of a mechanical cable 302 is attached, through pulleys 304, to a second (or multiple) square tube 306 telescoped inside the upper element tube 200. See
(34) Referring back to
(35) The components of the exemplary folding tower light described herein, including but not limited to the main components of a base 110, a lower lift arm 140, a linear actuator 170, a 4-bar linkage mechanism 190, an upper lift arm 200, a light box 216 including one or more lights, and first and second parallel support struts 218a and 218b, can be made from any suitable material known to those having skill in the art. For example, the various components of the exemplary folding light tower can be made from any material providing adequate structural strength, durability, reliability, etc. that may be desired. Such materials may include but are not limited to metals, alloys, plastics and other polymers, wood, etc.
(36) The exemplary folding light tower described herein advantageously utilizes a 4-bar linkage mechanism to achieve a fully extended vertical configuration of the lower and upper lift arms, as opposed to using two actuators as commonly practiced in existing systems. The 4-bar linkage is comparatively easier and more inexpensive to manufacture than an actuator, resulting in an overall application that is more inexpensive than existing tower light systems. Furthermore, the 4-bar linkage achieves a faster deployment time compared with prior designs that rely on the use of two actuators, which benefits applications that are time sensitive. Additionally, the 4-bar linkage is purely mechanical, which eliminates the risk of leaks from additional actuators.
(37) Moreover, the use of pre-loaded spring joints enables greater stability compared with known light towers, which benefits certain applications such as surveillance. In addition, all of the hinges or joints in the exemplary folding tower are rotational as opposed to sliding, enabling a simplified power-up power-down operation that is more tolerant of complications from ice or other contaminants.
(38) Further, it is to be appreciated that the present exemplary embodiment is also amenable to other like applications, such as for raising antennas, surveillance equipment, and other payloads.
(39) The exemplary embodiment has been described with reference to the preferred embodiments. Obviously, modifications and alterations will occur to others upon reading and understanding the preceding detailed description. It is intended that the exemplary embodiment be construed as including all such modifications and alterations insofar as they come within the scope of the appended claims or the equivalents thereof.