Apparatus and method for cleaning and inspecting a rotary sifter
10688529 ยท 2020-06-23
Assignee
Inventors
- Joshua Howard Riegle (Manteno, IL, US)
- Swapna Reddy Chilukuri (Naperville, IL, US)
- David Arthur Smith (Brownsburg, IN, US)
Cpc classification
B07B1/42
PERFORMING OPERATIONS; TRANSPORTING
International classification
B07B1/20
PERFORMING OPERATIONS; TRANSPORTING
Abstract
In one aspect of the present disclosure, a rotary sifter is disclosed that includes a body assembly, a drive mechanism, and a base assembly supporting the body assembly and the drive mechanism. The body assembly includes a housing, a screen frame assembly that is positioned within the housing, and a rotor assembly mounted for rotation within the screen frame assembly. The drive mechanism is in mechanical cooperation with the rotor assembly to rotate the rotor assembly, and is axially fixed in relation to the housing, the screen frame assembly, and the rotor assembly. The base assembly includes a guide rail system that is configured and dimensioned to permit longitudinal movement of the rotor assembly and the screen frame assembly in relation to the housing and the drive mechanism to allow for removal of the rotor assembly and the screen frame assembly from the housing.
Claims
1. A rotary sifter, comprising: a body assembly including a housing, a screen frame assembly positioned within the housing, and a rotor assembly mounted for rotation within the screen frame assembly; a drive mechanism in mechanical cooperation with the rotor assembly to rotate the rotor assembly, the drive mechanism being axially fixed in relation to the housing, the screen frame assembly, and the rotor assembly; and a base assembly supporting the body assembly and the drive mechanism, the base assembly including a guide rail system configured and dimensioned to permit longitudinal movement of the rotor assembly and the screen frame assembly in relation to the housing and the drive mechanism to allow for removal of the rotor assembly and the screen frame assembly from the housing.
2. The rotary sifter of claim 1, wherein the drive mechanism is disconnectable from the rotor assembly such that the rotor assembly and the screen frame assembly can be removed from the housing without the drive mechanism.
3. The rotary sifter of claim 2, wherein the body assembly includes an end plate supporting the screen frame assembly and the rotor assembly such that the endcap is movable in conjunction with the screen frame assembly and the rotor assembly.
4. The rotary sifter of claim 3, wherein the end plate is configured and dimensioned for axial and rotational movement in relation to the housing to cause corresponding axial and rotational movement of the screen frame assembly and the rotor assembly.
5. The rotary sifter of claim 4, wherein the end plate includes a pivot plate connectable to a pivot bearing to facilitate rotation of the pivot plate and the end plate in relation to the housing.
6. The rotary sifter of claim 5, wherein the pivot bearing includes an outer ring and an inner ring in mechanical engagement with the outer ring such that the inner ring is rotatable in relation to the outer ring, the pivot plate being connectable to the inner ring.
7. The rotary sifter of claim 5, further including a guide plate configured and dimensioned to support the pivot bearing such that the pivot bearing is rotatable in relation to the guide plate.
8. The rotary sifter of claim 7, wherein the guide plate is in mechanical engagement with the guide rail system such that the guide plate is longitudinally movable along the guide rail system together with the end plate, the screen frame assembly, and the rotor assembly.
9. The rotary sifter of claim 8, wherein the guide rail system includes a first guide rail and a second guide rail, the first and second guide rails being laterally offset.
10. The rotary sifter of claim 9, wherein the first and second guide rails are positioned on opposing sides of the base assembly.
11. A rotary sifter, comprising: a base assembly; a body assembly positioned atop the base assembly, the body assembly including an end plate that is movable in relation to a housing of the body assembly, the end cap connected to a rotor assembly and a screen frame assembly positioned within the housing; and a drive mechanism in mechanical cooperation with the rotor assembly to rotate the rotor assembly within the housing, the drive mechanism and the end plate being positioned adjacent opposing longitudinal ends of the housing such that the end plate, the rotor assembly, and the screen frame assembly are concomitantly movable in relation to the drive mechanism.
12. The rotary sifter of claim 11, wherein the end plate, the rotor assembly, and the screen frame assembly are axially movable in relation to the housing such that the rotor assembly and the screen frame assembly are removable from the housing.
13. A rotary sifter, comprising: a base assembly; a body assembly positioned atop the base assembly, the body assembly including an end plate supporting a rotor assembly and a screen frame assembly; a drive mechanism in mechanical cooperation with the rotor assembly to rotate the rotor assembly within the housing, the drive mechanism and the endcap being positioned adjacent opposing longitudinal ends of the housing such that the endcap, the rotor assembly, and the screen frame assembly are concomitantly movable in relation to the drive mechanism, wherein the endcap, the rotor assembly, and the screen frame assembly are axially movable in relation to the housing such that the rotor assembly and the screen frame assembly are removable from the housing; and a longitudinal guide rail system supporting the end plate to permit axial movement of the end plate, the rotor assembly, and the screen frame assembly in relation to the housing.
14. The rotary sifter of claim 13, wherein the guide rail system includes a first guide rail and a second guide rail, the first and second guide rails being laterally offset and substantially parallel to one another.
15. The rotary sifter of claim 14, wherein the first and second guide rails are positioned on opposing sides of the base assembly.
16. The rotary sifter of claim 13, wherein the end plate, the rotor assembly, and the screen frame assembly are configured, dimensioned, and connected for concomitant rotation in relation to the housing.
17. The rotary sifter of claim 16, wherein the end plate includes a pivot plate connectable to a rotatable pivot bearing to facilitate rotation of the pivot plate and the end plate in relation to the housing.
18. The rotary sifter of claim 17, further including a guide plate configured and dimensioned to support the pivot bearing such that the pivot bearing is rotatable in relation to the guide plate.
19. The rotary sifter of claim 18, wherein the guide plate defines an opening configured and dimensioned to receive the pivot bearing.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The invention is best understood from the following detailed description when read in conjunction with the accompanying drawings. It is emphasized that, according to common practice, the various features of the drawings may not be to-scale and may be arbitrarily expanded or reduced for clarity.
(2)
(3)
(4)
(5)
(6)
(7)
DETAILED DESCRIPTION
(8) The present disclosure describes an improved industrial rotary (centrifugal) sifter that allows for the simple and quick removal of the screen and rotor assemblies from the rotary sifter so as to reduce the downtime and labor costs associated with inspecting, removing, and cleaning the screen and rotor assemblies of the rotary sifter thereby increasing the efficiency of the rotary sifter process. The improved rotary sifter includes a body assembly and a base assembly supporting the body assembly and the drive mechanism. The body assembly includes a housing, and an end plate that supports internal rotor and screen assemblies within the housing such that the rotor assembly is rotatable within the screen frame assembly to scalp, sift, or otherwise process media or various materials, such as bakery mixes and ingredients, plants, confectionaries, powders, etc. The presently disclosed rotary sifter allows for easier and quicker inspection, disassembly, cleaning, and reassembly of the screen and rotor assemblies compared to known rotary sifter systems by allowing for the guided removal of the end plate, the rotor assembly, and the screen frame assembly using a guide rail system. During disassembly, the end plate, the rotor assembly, and the screen frame assembly are longitudinally separated from the housing and the drive mechanism using a guide plate that is slidably supported by the guide rail system. After the rotor and screen assemblies are fully removed from the housing, the end plate, the rotor assembly, and the screen frame assembly can be pivoted in relation to the housing and the drive mechanism to allow for continued disassembly, inspection, and cleaning of the rotor assembly and the screen frame assembly.
(9) By supporting the rotor assembly and the screen frame assembly during disassembly and reassembly, the inspection and cleaning process can be simplified by reducing the requisite time and labor required compared to processes associated with other known rotary sifter systems. In addition, by allowing the drive mechanism to remain stationary and disconnected from the rotor and screen assemblies, a significant amount of weight is eliminated from the disassembly/reassembly process, thereby further simplifying and increasing the ease with which the process is completed.
(10)
(11) The secondary stand 104 is configured and dimensioned to support various internal components of the body assembly 200 during disassembly and reassembly of the rotary sifter 1000, as discussed below. The secondary stand 104 is connected to, and extends from, the primary stand 102, and includes a frame 114 with a pair of forward legs 116.sub.A and a pair of rearward legs 116.sub.B having upper ends 118.sub.B. The forward legs 116.sub.A may be common with or combined with a pair of the legs 108 from the primary stand 102. As in the primary stand 102, the legs 116.sub.A, 116.sub.B of the secondary stand 104 are interconnected by a plurality of longitudinal and transverse support members (struts) 120. The forward legs 116.sub.A each define a first height H.sub.A, and the rearward legs 116.sub.B each define a second height H.sub.B greater than the first height H.sub.A. To permit movement of the secondary stand 104, each of the forward legs 116.sub.A and rearward legs 116.sub.B have casters 112 mounted thereon similar to the primary stand 102. By way of a non-limiting example, the secondary stand 104 may have two forward legs 116.sub.A and two rearward legs 116.sub.B wherein the forward legs 116.sub.A may be common with the legs 108 from the primary stand 102. In addition, the secondary stand 104 may have four caster wheels 112 and four struts 120 wherein two of the caster wheels 112 may be common with the caster wheels 112 on the primary stand 102.
(12) As seen in
(13) In various embodiments, it is envisioned that the primary stand 102 and the secondary stand 104 may be fixedly connected to one another so as to form the unitary frame 101. Alternatively, it is envisioned that the primary and secondary stands 102, 104 may be releasably connected such that the secondary stand 104 can be moved in relation to the primary stand 102 (e.g., for storage when not in use).
(14) To process media or material through the rotary sifter 1000, the body assembly 200 includes an inlet 202, as shown in
(15) To separate the desired media or material from the undesirable media or material, the screen frame assembly 210 includes a substantially cylindrical housing 216, as shown in
(16) The rotor assembly 212 includes a substantially cylindrical, central shaft 224 that extends along a horizontal axis, as shown in
(17) As shown in
(18) The body assembly 200 further includes an end plate 240 that is movable in relation to the housing 206 of the body assembly 200 to allow for removal, inspection, and replacement of the screen frame assembly 210 and the rotor assembly 212 in accordance with the discussion below. More specifically, the end plate 240 is repositionable between a first position, as shown in
(19) The end plate 240 is connected to the rotor assembly 212 to support the rotor assembly 212 and the screen frame assembly 210 during operation, disassembly, inspection, cleaning, and reassembly of the rotary sifter 1000. More specifically, the end plate 240 provides a substantially circular disc 242 having a boss 244 connected to the center of the disc 242 and extending away from the housing 206. An aperture 246 extends through the boss 244 and the disc 242 of the end plate 240. A plurality of longitudinal supports 248 are also connected to the disc 242 of the end plate 240 and extend longitudinally away from the housing 206. In a non-limiting example, there may be four longitudinal supports 248 extending from the disc 242. The longitudinal supports 248 support a substantially cylindrical coupling 250 having an aperture 252 extending therethrough wherein the coupling 250 is coaxial with the boss 244 connected to the disc 242. The boss 244 and the coupling 250 house a bearing assembly 254 as seen in
(20) As seen in
(21) In order to provide pivotal rotation of the pivot plate 264, the pivot bearing 272 provides a rotatable interface between the pivot plate 264 of the end plate 240 and a guide plate 274 that is slidably connected to the guide rails 124.sub.A, 124.sub.B. The pivot bearing 272 includes respective inner and outer rings 276, 278 that are configured, dimensioned, and adapted for relative rotation. More specifically, the outer ring 278 is received within an opening 280 defined by the guide plate 274 such that the inner ring 276 is rotatable in relation to the outer ring 278 and the guide plate 274. The inner ring 276 includes apertures 282 positioned in correspondence with the apertures 268 formed in the pivot plate 264 such that the fasteners 270 extend through the pivot plate 264 into the apertures 282 formed in the inner ring 276.
(22) To provide linear motion along the guide rails 124.sub.A, 124.sub.B, the guide plate 274 includes a central body portion 284 and lateral wings 286.sub.A, 286.sub.B that extend integrally and outwardly from the central body portion 284 to form a substantially U-shaped structure. The central body portion 284 and the wings 286.sub.A, 286.sub.B are generally planar in configuration, and the central body portion 284 defines the opening 280 that receives the pivot bearing 272. Each of the wings 286.sub.A, 286.sub.B supports a tubular guide 288 that is connected to and extends from the underside of the wings 286.sub.A, 286.sub.B thereby defining a channel 290 within the tubular guides 288 that is configured and dimensioned to slidably receive the guide rails 124.sub.A, 124.sub.B such that the tubular guides 288 and the guide plate 274 are longitudinally slidable along the guide rails 124.sub.A, 124.sub.B to allow for longitudinal movement of the guide plate 274 (e.g., in relation to the secondary stand 104, the housing 206 of the body assembly 200, and the drive mechanism 234). The guide plate 274 is configured such that the wings 286.sub.A, 286.sub.B are axially offset from the opening 280 so as to define longitudinal recesses 292.sub.A, 292.sub.B that accommodate the upper ends 118.sub.B of the legs 116.sub.B of the secondary stand 104 as the end plate 240 is moved from the first position as shown in
(23) As can be appreciated through reference to
(24) To restrict angular movement, it is envisioned that a locking mechanism 294, as shown in
(25) With reference now to
(26) As seen in
(27) Following reassembly of the screen frame assembly 210 and the rotor assembly 212, the end plate 240, the rotor assembly 212, and the screen frame assembly 210 can be returned to the position illustrated in
(28) As seen in
(29) Persons skilled in the art will understand that the various embodiments of the disclosure described herein and shown in the accompanying figures constitute non-limiting examples, and that additional components and features may be added to any of the embodiments discussed hereinabove without departing from the scope of the present disclosure. Additionally, persons skilled in the art will understand that the elements and features shown or described in connection with one embodiment may be combined with those of another embodiment without departing from the scope of the present disclosure, and will appreciate further features and advantages of the presently disclosed subject matter based on the description provided. Variations, combinations, and/or modifications to any of the embodiments and/or features of the embodiments described herein that are within the abilities of a person having ordinary skill in the art are also within the scope of the disclosure, as are alternative embodiments that may result from combining, integrating, and/or omitting features from any of the disclosed embodiments.
(30) Use of the term optionally with respect to any element of a claim means that the element may be included or omitted, with both alternatives being within the scope of the claim. Additionally, use of broader terms such as comprises, includes, and having should be understood to provide support for narrower terms such as consisting of, consisting essentially of, and comprised substantially of. Accordingly, the scope of protection is not limited by the description set out above, but is defined by the claims that follow, and includes all equivalents of the subject matter of the claims.
(31) In the preceding description, reference may be made to the spatial relationship between the various structures illustrated in the accompanying drawings, and to the spatial orientation of the structures. However, as will be recognized by those skilled in the art after a complete reading of this disclosure, the structures described herein may be positioned and oriented in any manner suitable for their intended purpose. Thus, the use of terms such as above, below, upper, lower, inner, outer, upward, downward, inward, outward, etc., should be understood to describe a relative relationship between structures and/or a spatial orientation of the structures. Those skilled in the art will also recognize that the use of such terms may be provided in the context of the illustrations provided by the corresponding figure(s).
(32) Additionally, terms such as approximately, generally, substantially, and the like should be understood to allow for variations in any numerical range or concept with which they are associated. For example, it is intended that the use of terms such as approximately and generally should be understood to encompass variations on the order of 25%, or to allow for manufacturing tolerances and/or deviations in design.
(33) Each and every claim is incorporated as further disclosure into the specification, and represents embodiments of the present disclosure. Also, the phrases at least one of A, B, and C and A and/or B and/or C should each be interpreted to include only A, only B, only C, or any combination of A, B, and C.