ELECTRIC LINEAR MOTOR AND ELEVATOR
20200189884 ยท 2020-06-18
Assignee
Inventors
Cpc classification
B66B1/308
PERFORMING OPERATIONS; TRANSPORTING
B66B11/0407
PERFORMING OPERATIONS; TRANSPORTING
B66B9/003
PERFORMING OPERATIONS; TRANSPORTING
B66B2201/30
PERFORMING OPERATIONS; TRANSPORTING
International classification
B66B11/04
PERFORMING OPERATIONS; TRANSPORTING
B66B1/30
PERFORMING OPERATIONS; TRANSPORTING
Abstract
An electric linear motor and an elevator are presented. The electric linear motor includes a stator beam including at least two stators rails, and a number of movers configured to move with respect to the stator beam. Each mover includes at least two motor units configured to be arranged next to the stator beam such that each one of the motor units faces one of the stator rails, and each one of the at least two motor units includes at least two independently controllable motor subunits arranged consecutively with respect to a longitudinal direction of the motor unit. Each of said motor subunits includes windings for generating a magnetic field to form a magnetic coupling between the motor subunit and the respective stator rail.
Claims
1. An electric linear motor comprising: a stator beam comprising at least two stators rails; and a number of movers configured to move with respect to the stator beam, wherein each mover comprises at least two motor units configured to be arranged next to the stator beam such that each one of the motor units faces one of the stator rails and has an airgap between the motor unit and the respective stator rail at least during movement, wherein each one of the at least two motor units comprises at least two independently controllable motor subunits arranged consecutively with respect to a longitudinal direction of the motor unit, and wherein each of said motor subunits comprises windings for generating a magnetic field to form a magnetic coupling between the motor subunit and the respective stator rail.
2. The electric linear motor according to claim 1, wherein a cross-sectional shape of the stator beam is a polygon.
3. The electric linear motor according to claim 1, wherein the electric linear motor is a three-phase electric linear motor.
4. The electric linear motor according to claim 1, wherein the motor units of each mover are arranged in a fixed manner with respect to each other.
5. The electric linear motor according to claim 1, wherein each one of the motor units comprises a plurality of motor teeth and each one of the stator rails comprises a plurality of stator teeth.
6. The electric linear motor according to claim 5, wherein a ratio of a number of the plurality of motor teeth with respect to a number of the plurality of stator teeth is 6:7.
7. The electric linear motor according to claim 5, wherein a portion of the motor unit comprising the number of the plurality of motor teeth is arranged to have a substantially same length as a portion of the stator rail comprising the number of the plurality of stator teeth with respect to the longitudinal direction.
8. The electric linear motor according to claim 1, wherein each motor unit comprises permanent magnets.
9. The electric linear motor according to claim 1, wherein at least two motor units of each mover are, respectively, configured to be arranged in opposite sides of the stator beam to face respective stator rails in the opposite sides of the stator beam.
10. An elevator comprising: at least one electric linear motor according to claim 1; and at least one elevator car arranged to be moved in an elevator shaft by the at least one electric linear motor, wherein a number of movers is arranged to the elevator car for moving the elevator car in the elevator shaft, and wherein the at least one elevator car comprises a number of electrical drives configured to control currents in the windings of motor subunits of said movers.
11. The elevator according to claim 10, wherein the elevator is configured to control tilting of the movers with respect to the stator beam by controlling currents in windings of at least two motor units of each of the movers by at least portion of the number of electrical drives.
12. The elevator according to claim 10, wherein the number of electrical drives includes a designated electrical drive for each motor subunit.
13. The elevator according to claim 10, wherein the number of electrical drives includes an electrical drive configured to control currents in windings of at least two motor subunits of the mover similarly.
14. The elevator according to claim 10, wherein the at least two motor subunits are arranged in the opposite sides of the stator beam to face respective stator rails in the opposite sides of the stator beam.
15. The elevator according to claim 10, wherein the number of movers comprises a plurality of movers, wherein the elevator, being a multicar elevator, comprises: at least one additional elevator car arranged to be moved in the elevator shaft by a plurality of electric linear motors, wherein each one of the at least one additional elevator car comprises a second number of electrical drives configured to control currents in the windings of the mover or movers arranged to the at least one additional elevator car, and wherein the elevator is arranged such that the elevator car and the at least one additional elevator car are configured to be moved between at least two of the plurality of electric linear motors.
16. The electric linear motor according to claim 1, wherein a cross-sectional shape of the stator beam is a quadrangle.
17. The electric linear motor according to claim 1, wherein a cross-sectional shape of the stator beam is a square.
18. The electric linear motor according to claim 1, wherein the electric linear motor is a three-phase electric linear motor, comprising a three-phase winding in each motor subunit.
19. The electric linear motor according to claim 1, wherein each motor unit comprises at least one permanent magnet in each motor subunit.
20. The electric linear motor according to claim 1, wherein each motor tooth comprises at least one or two permanent magnets.
Description
BRIEF DESCRIPTION OF FIGURES
[0034] Some embodiments of the invention are illustrated by way of example, and not by way of limitation, in the figures of the accompanying drawings.
[0035]
[0036]
[0037]
[0038]
[0039]
[0040]
[0041]
[0042]
[0043]
DETAILED DESCRIPTION OF SOME EMBODIMENTS
[0044]
[0045] According to various embodiments, the elevator car(s) 10 may comprise a number of electrical drives 32, such as comprising one or several frequency converters or inverters. Additionally, the elevator car(s) 10 may comprise a first energy storage 34, such as comprising a battery or batteries, which are shown with dashed lines indicating the optionality of the feature. The number of electrical drives 32 may be utilized for operating a mover (not shown in
[0046] There may preferably be at least two landing floors 210, having landing floor doors 19 or openings 19, comprised in the elevator 200. There may also be doors comprised in the elevator car 10. Although in
[0047] The elevator car 10 may preferably be designed to serve the landing floors 210 during normal operation of the elevator 200. The moving of the elevator car 10 may normally be upwards or/and downwards. However, in embodiments utilizing an electric linear motor 100, the elevator car 10 may be arranged to be moved in horizontal directions or in any other directions, for example, inclined directions. This may be achieved by arranging a stator beam 16 or beams 16 of the electrical linear motor 100 to align relative to the desired direction.
[0048] Regarding the elevator shaft 13, the shaft 13 may be such as defining substantially closed volume in which the elevator car 10 or cars 10 are adapted and configured to be moved. The walls may be, for example, of concrete, metal or at least partly of glass, or any combination thereof. The elevator shaft 13 herein refers basically to any structure or pathway along which the elevator car 10 or cars 10 are configured to be moved.
[0049] As can be seen in
[0050] The elevator 100 may comprise an elevator control unit 1000 for controlling the operation of the elevator 100. The elevator control unit 1000 may be a separate device or may be comprised in the other components of the elevator 100 such as in or as a part of the electrical drive 32. The elevator control unit 1000 may also be implemented in a distributed manner so that, e.g., one portion of the elevator control unit 1000 may be comprised in the number of electrical drives 32 and another portion in the elevator car 10. The elevator control unit 1000 may also be arranged in distributed manner at more than two locations or in more than two devices.
[0051] The elevator control unit 1000 may comprise one or more processors, one or more memories being volatile or non-volatile for storing portions of computer program code and any data values and possibly one or more user interface units. The mentioned elements may be communicatively coupled to each other with e.g. an internal bus.
[0052] The processor may be configured to execute at least some portion of computer program code stored in the memory causing the processor, and thus the elevator control unit 1000, to perform desired tasks. The processor may thus be arranged to access the memory and retrieve and store any information therefrom and thereto. For sake of clarity, the processor herein refers to any unit suitable for processing information and control the operation of the elevator control unit 1000, among other tasks. The operations may also be implemented with a microcontroller solution with embedded software. Similarly, the memory is not limited to a certain type of memory only, but any memory type suitable for storing the described pieces of information may be applied in the context of the present invention.
[0053] An elevator 200 according to various embodiments of the present invention, for example as described hereinbefore, may comprise an electric linear motor 100 which comprises a stator beam 16 comprising at least two stators rails 17 or, preferably, four stator rails 17. The motor 100 may also comprise a number of movers 20 configured to move with respect to the stator beam 16, wherein each mover 20 may comprise at least two motor units 22 which are configured to be arranged next to the stator beam 16 such that each one of the motor units 22 faces one of the stator rails 17 and has an airgap 28 between the motor unit 22 and the respective stator rail 17 at least during movement, such as movement of the mover 20 with respect to the stator beam 16. Furthermore, each one of the at least two motor units 22 may comprise at least two, preferably three and most preferably four, independently controllable motor subunits 25A, 25B, 25C arranged consecutively with respect to a longitudinal direction of the motor unit 22. Each of said motor subunits 25A, 25B, 25C may comprise windings for generating a magnetic field to form magnetic coupling between the motor subunit 25A, 25B, 25C and the respective stator rail 17. However, the electric linear motor 100 as described above may be utilized also in applications other than an elevator.
[0054]
[0055] The units of electromagnetic components 26 may be arranged to be in electromagnetic engagement with the stator rails 17 for moving the mover 20 along the stator beam 16. There may also be a support portion 27 by which mover 20 may be attached or coupled to the elevator car 10, for example, to the back wall of the car 10. As can be seen, the mover 20 may be shaped and designed in such a way as to enable the movement of the mover 20 along the stator beam 17 without interference from the fastening or support portions 15. There may, furthermore, be further support portions 29 utilized to attach the mover 20 to the elevator car 10. As can be seen in
[0056] The movement of the mover 20 along the stator beam 16 may be implemented by known control methods, such as, field-oriented or vector control or the like. The basic idea is to produce an alternating magnetic field, for example by the number of electrical drives 32, by injecting current to a unit of electromagnetic components 26 of the motor units of the mover 20, such as to a winding or coil thereof The motor units facing the stator rails 17 then co-act with the stator rail 17 through the electromagnetic engagement and produces a force which moves the mover 20 and thus the elevator car 10 along the stator beam 16. However, permanent magnets may preferably be utilized in addition to the windings or coils, especially, for controlling the levitation of the mover 20 with respect to the stator beam 16.
[0057] It is known to a person skilled in the art to transform currents by calculation, such as utilizing an algorithm stored in a memory and executed on a computer or a processor, to transform currents from rotating frame of reference to a stationary frame of reference, and vice versa, by utilizing well-known Park and Clarke transformations. Furthermore, it is known to utilize the transformed current components, known as direct component (d-axis component) and quadrature component (q-axis component) for controlling the operation of electric motors.
[0058] According various embodiments of the present invention, the frame of reference may be fixed with respect to the coordinate system of the mover 20, therefore, rotating when the mover 20 moves along the stator beam 16. The q-axis component of the input current of the electric linear motor 100 may be utilized to move the mover 20 substantially in the direction along the stator beam 16. The direct (d-axis) component of the current may, advantageously, be utilized in controlling the air gap 28 between the mover 20 and the stator beam 16 and, therefore, the lateral position, such as levitation and/or tilting, of the mover 20 with respect to the stator beam 16 according to various embodiments of the present invention.
[0059]
[0060] According to some embodiments of the present invention, a cross-sectional shape of the stator beam 16 may be a polygon, preferably a quadrangle, most preferably a square. According to an embodiment, the cross-sectional shape may be a parallelogram. In addition, one or several corners of the stator beam 16 may be rounded, such as having a polygon-shaped, a quadrangle-shaped, a square-shaped or parallelogram-shaped stator beam 16 with the at least one or, preferably, all corners being rounded.
[0061]
[0062]
[0063] In
[0064] Furthermore, in
[0065]
[0066] As can be seen in
[0067] As can be seen in
[0068]
[0069] In various embodiments, the electric linear motor 100 may preferably comprise sensors, such as proximity sensor, for determining the width of the air gap 28. Furthermore, the width may advantageously be determined in a plurality of positions in the longitudinal direction of the stator beam 16. At least two sensors may be arranged such that at least one sensor is close to both ends of the motor unit 22 and/or motor subunit 25A-25C. However, in cases where the motor units 22 have been fixed with respect to each other, only one sensor may be arranged on opposite sides of the stator beam 16 and being displaced in the longitudinal direction 201 of the stator beam 16. Thus, these two sensors may be utilized to determine the amount of tilting of the mover 20 in the respective plane defined by said motor units 22 at opposite sides of the stator beam 16.
[0070] Furthermore, the sensors may preferably be connected to the controlling unit 11 such that the controlling unit 11 may, based on the measurements of the sensors, be configured to control the tilting, such as to provide substantially constant air gap 28 in the longitudinal direction of the stator beam 16. The sensors may be implemented in various embodiments of the present invention, such as described in connection with
[0071]
[0072] In
[0073]
[0074] In an embodiment, there may be a designated electrical drive 32A-32C for each winding or coil of the motor 100. For example, the current of each winding or coil of some or every motor subunit 25A-25C may be controlled by a designated electrical drive 32A-32C. However, it may also be possible to have certain electrical drives injecting and controlling currents of multiple windings or coils. In general, characteristics of currents to be controlled may relate to amplitude, frequency, waveform, phase, etc. of the currents.
[0075] In
[0076] In
[0077] In
[0078] In
[0079] Regarding the controlling of the motor subunits 25A-25D, they may be configured to be controlled such that the number of electrical drives 32, 32A-32D may be configured to control currents in windings 40 of the motor subunits 25A, 25B, 25C, 25D of the mover 20 similarly, such as having substantially identical currents in the windings 40, such as of a three-phase winding, of the motor subunit(s) controlled by one electrical drive 32A-32D.
[0080] In
[0081] The specific examples provided in the description given above should not be construed as limiting the applicability and/or the interpretation of the appended claims. Lists and groups of examples provided in the description given above are not exhaustive unless otherwise explicitly stated.