Method of imprinting garments

Abstract

A garment printing machine is provided with a transportable platen that can be utilized to significantly decrease the delay in printing expended in loading and unloading a garment for printing in either a digitized garment printing machine or a screen garment printing machine. The platen is provided with structure that holds a print receiving area of a garment firmly in position atop a print panel support plate that forms a part of the platen. Furthermore, the invention includes a platen support structure that cooperates with the conventional couplings on existing conventional garment printing machines. A plurality of transportable platens constructed according to the invention are utilized interchangeably so that while one garment loaded on one of the platens is being printed upon in the printing machine, the prior garment just printed upon is unloaded and the next garment to be printed is loaded onto another identical platen. This totally avoids any delay in printing due to loading and unloading of garments on the platens.

Claims

1. A method of imprinting garments utilizing a plurality of identical platens including first and second platens each adapted to receive a garment thereon having a print receiving portion, each of said platens comprising: a flat top surface, and a garment depressing mechanism engageable with a garment to urge said print receiving portion of said garment into contact with said flat top surface of said platen, the steps comprising: loading a garment to be printed on said first of said platens, employing said garment depressing mechanism to urge said print receiving portion of said loaded garment into contact with said flat top surface of said first platen, removing said second of said plurality of platens having a printed garment loaded thereon that has already been imprinted with ink by a garment printing machine from said garment printing machine by lifting said second platen vertically upwardly from a platen support attached to a garment receiving arm of said printing machine, and replacing it with said first platen by placing said first platen on said garment support, immobilizing said first platen from all but vertical movement relative to said platen support, actuating said printing machine to imprint ink up on said print receiving portion of said garment loaded upon said first platen, thereafter removing said first platen from said platen support by lifting it vertically upwardly therefrom, and removing said garment loaded thereon from said first platen.

2. The method according to claim 1 further comprising: loading a next garment to be printed on said second platen, employing said garment depressing mechanism to urge said print receiving portion of said next garment mounted on said second platen into contact with said flat top surface of said second platen, removing said first of said plurality of platens having a garment loaded thereon that has already been imprinted with ink by a garment printing machine from said garment printing machine by lifting said first platen vertically upwardly from said platen support attached to said garment receiving arm of said printing machine, and replacing it with said second platen loaded with said next garment to be printed by placing said second platen on said garment support, immobilizing said second platen from all but vertical movement relative to said platen support, actuating said printing machine to imprint ink up on said print receiving portion of said garment loaded upon said second platen, thereafter removing said second platen from said platen support by lifting it vertically upwardly therefrom, and removing said garment loaded thereon from said second platen.

3. The method according to claim 1 wherein each of said platens has an undersurface with at least one registration projection depending vertically therefrom and said platen support has at least one recess aligned for mating engagement with said at least one registration further comprising: performing said step of immobilizing by engaging said at least one projection with said at least one recess.

4. A method according to claim 1 wherein said printing machine includes print jets and an elevation adjusting mechanism and further comprising the step of positioning each of said platens relative to said elevation adjusting mechanism when each of said platens is on said garment support so that said elevation adjustment mechanism allows said platens to be moved closer to and further from said print jets in said printing machine.

5. A method of imprinting garments on a garment printing machine that has a garment receiving arm extendable and retractable from said garment printing machine, and a platen support carried atop said garment receiving arm, and utilizing a plurality of identical platens including first and second platens each adapted to receive a garment thereon having a print receiving portion, each of said platens comprising: a flat top surface, and a garment depressing mechanism engageable with a garment to urge said print receiving portion of said garment into contact with said flat top surface of said platen, the steps comprising: loading a garment to be printed on said first of said platens at a garment loading station, immobilizing said garment to be printed relative to said first of said platens using said garment depressing mechanism to depress said print receiving portion of said garment to be printed into contact with said flat top surface of said first platen, extending said garment receiving arm from said garment printing machine, removing from said platen support said second of said plurality of platens, having a printed garment loaded thereon, that has already been imprinted with ink by said garment printing machine, while said garment receiving arm is extended from said garment printing machine, by lifting said second platen vertically upwardly from said platen support, transporting said second platen to said garment loading station, removing said first platen from said garment loading station and replacing it on said garment loading station with said second platen, transporting said first platen, having said garment to be printed loaded thereon, to said platen support while said garment receiving arm is extended from said garment printing machine, lowering said first platen vertically downwardly onto said platen support, thereby immobilizing said first platen from all but vertical movement relative to said platen support, actuating said printing machine to retract said garment receiving arm and to imprint ink upon said print receiving portion of said garment to be printed that is loaded upon said first platen, while concurrently removing said printed garment from said second platen and replacing said printed garment on said second platen with a next garment to be printed, thereafter again extending said garment receiving arm from said garment printing machine then removing said first platen from said platen support by lifting it vertically upwardly therefrom, transporting said first platen to said garment loading station, and removing said garment loaded thereon from said first platen at said garment loading station.

6. A method according to claim 5 wherein said printing machine includes print jets and a coupling mechanism located on said garment receiving arm and including an elevation adjusting mechanism designed to adjust the height of said platen support and further comprising the step of positioning said platens relative to said coupling mechanism and said elevation adjusting mechanism so that said elevation adjustment mechanism allows said platens to be moved closer to and further from said print jets in said printing machine.

7. A method according to claim 5 further characterized in that said platen support has a plurality of positioning apertures defined therethrough and said platens have a corresponding plurality of positioning pins depending therefrom which have a spacing and cross-sectional shape corresponding to the spacing and cross-sectional shape of said positioning apertures in said platen support, and said step of immobilizing said first platen from all but vertical movement relative to said platen support is performed by lowering said first platen so that said positioning pins thereof engage said positioning apertures of said platen support.

8. A method according to claim 7 further characterized in that said garment loading station has a flat upper surface with a plurality of positioning apertures therethrough of a spacing from each other and of a cross-sectional shape identical to the spacing and cross-sectional shape of said positioning apertures in said platen support, and further comprising the step of immobilizing said platens from all but vertical movement relative to said garment loading station when said platens are moved to said garment loading station by lowering said platens onto said garment loading station so that said positioning pins of said platens engage said positioning apertures in said flat upper surface of said garment loading station.

9. The method of claim 5 wherein a plurality of registration sets of projections and recesses are defined in said platen and said platen support, and all of said projections and recesses have mating, circular cross-sections, further characterized in that said step of immobilizing said first platen from all but vertical movement relative to said platen support is performed by engaging said projections in said recesses as said first platen is lowered downwardly onto said platen support.

10. A method of imprinting garments on a garment printing machine that has a garment receiving arm extendable and retractable from said garment printing machine, and a platen support carried atop said garment receiving arm, and utilizing a plurality of interchangeable transportable platens each adapted to receive a garment thereon, each garment having a print receiving portion, each of said transportable platens comprising: a flat top surface, and a garment depressing mechanism engageable with a garment to urge said print receiving portion of a garment into contact with said flat top surface of said platen, the steps comprising: extending said garment receiving arm from said garment printing machine, removing a transportable platen with a printed garment from said platen support and replacing said removed transportable platen on said garment support with an alternate interchangeable transportable platen having a fresh imprinted garment mounted thereon held tightly in a printing position with said print receiving portion thereof urged into contact with said flat top surface by said garment depressing mechanism and restrained from any movement relative to said removed transportable platen, actuating said printing machine to retract said garment receiving arm with said garment support carried thereon and to begin printing ink on said print receiving portion of said fresh garment loaded upon said alternate transportable platen, unloading said printed garment from said removed platen, reloading said removed platen with a next fresh garment to be printed at a garment unloading and loading station near said garment printing machine while said garment printing machine is printing an image on said fresh garment previously loaded on said platen currently on said garment support on said garment receiving arm that is in a retracted position, whereby said step of reloading is completed while said printing machine is still printing an image on the fresh garment currently on said garment support.

11. A method according to claim 10 wherein said printing machine includes print jets and a coupling mechanism located on said garment receiving arm and including an elevation adjusting mechanism designed to adjust the height of said platen support and further comprising the step of positioning said platens relative to said coupling mechanism and said elevation adjusting mechanism so that said elevation adjustment mechanism allows said platens to be moved closer to and further from said print jets in said printing machine.

12. A method according to claim 10 further characterized in that said platen support has a plurality of positioning apertures defined therethrough and said platens have a corresponding plurality of positioning pins depending therefrom which have a spacing and cross-sectional shape corresponding to the spacing and cross-sectional shape of said positioning apertures in said platen support, and said step of immobilizing said first platen from all but vertical movement relative to said platen support is performed by lowering said first platen so that said positioning pins thereof engage said positioning apertures of said platen support, and said step of platen removal from said platen support is performed by lifting a platen vertically to disengage said positioning pins of said platen from said positioning apertures of said platen support.

13. A method according to claim 12 further characterized in that said garment loading station has a flat upper surface with a plurality of positioning apertures therethrough of a spacing from each other and of a cross-sectional shape identical to the spacing and cross-sectional shape of said positioning pins in said platens, and further comprising the step of immobilizing said platens from all but vertical movement relative to said garment loading station when said platens are moved to said garment loading station by lowering said platens onto said garment loading station so that said positioning pins of said platens engage said positioning apertures in said flat upper surface of said garment loading station.

Description

DESCRIPTION OF THE DRAWINGS

[0023] FIG. 1 is a perspective view of an otherwise conventional digitized garment printing machine having one horizontally extending garment receiving arm and a platen support according to the invention mounted on the garment receiving arm.

[0024] FIG. 2 is a perspective view of the digitized garment printing machine of FIG. 1 upon which a transportable platen constructed according to the present invention and having a hat mounted for printing thereon is positioned atop the platen support.

[0025] FIG. 3 is a top plan view of a portion of the transportable platen shown in FIG. 2 but without the hat mounted thereon.

[0026] FIG. 4 is a side elevational view taken along the lines 4-4 in FIG. 3.

[0027] FIG. 5 is a side elevational view of the portion of the transportable platen shown in FIG. 3.

[0028] FIG. 6 is an exploded sectional elevational view of the transportable platen of FIG. 4 with the master garment unloading and loading station with which it is utilized located therebeneath.

[0029] FIG. 6A is a top plan view of the assembly platform of the master garment unloading and loading station taken along the lines 6A-6A in FIG. 6.

[0030] FIG. 7 is a top plan view of the platen shown in FIG. 4 with a hat mounted for printing thereon prior to engagement of the garment depressing mechanism.

[0031] FIG. 8 is a top plan view of the platen and hat shown in FIG. 7 and with the garment depressing mechanism engaged to urge the forward portion of the hat into contact with the flat upper surface of the platen baseplate.

[0032] FIG. 9 is a sectional elevational view taken along the lines 9-9 of FIG. 8 with the platen located atop the master garment unloading and loading station shown in FIG. 6.

[0033] FIG. 10 is a sectional elevational view taken along the lines 9-9 of FIG. 8 with the platen located atop the platen support shown in FIG. 1.

[0034] FIG. 11 is a top plan view of the platen support visible in FIG. 1, shown in isolation.

[0035] FIG. 12 is a bottom plan view of the platen support shown in FIG. 11.

[0036] FIG. 13 is a side elevational view of the platen support shown in FIG. 11.

[0037] FIG. 14 is a side elevational view of the platen with the hat loaded thereon lifted above the platen support illustrated in FIGS. 1 and 10.

[0038] FIG. 15 is a perspective view of the garment receiving arm shown in FIG. 1 and illustrated with the platen support removed therefrom.

[0039] FIG. 16 is a top plan view of the garment receiving arm illustrated in FIG. 15.

[0040] FIG. 17 is a top plan view of the transportable platen shown in FIG. 8 and with the hat mounted thereon following imprintation of a design on the hat by the garment printing machine illustrated in FIGS. 1 and 2.

[0041] FIG. 18 is a bottom plan view of a platen constructed according to the invention suitable for receiving thereon a shirt to be imprinted using the digitized garment printing machine shown in FIGS. 1 and 2.

[0042] FIG. 19 is a top plan view of a platen support suitable for mounting on a garment receiving arm of a manual or automated screen printing machine.

[0043] FIG. 20 is a bottom plan view of the platen support illustrated in FIG. 19.

[0044] FIG. 21 is an end elevational view of the platen support illustrated in FIG. 19

[0045] FIG. 22 is a top plan view of the platen illustrated in FIG. 3 mounted upon the platen support illustrated in FIG. 19.

[0046] FIG. 23 is a sectional elevational view of the platen shown in FIG. 14 with a hat loaded thereon positioned atop the platen support illustrated in FIGS. 19-21.

[0047] FIG. 24 is a perspective view of a conventional manual screen printing machine shown with the platen and platen support illustrated in FIG. 22 mounted on the screen printing machine garment receiving arm.

[0048] FIG. 25 is an exploded perspective view of an alternative embodiment of a transportable platen constructed according to the invention.

[0049] FIG. 26 is a bottom plan view of the transportable platen illustrated in FIG. 25

[0050] FIG. 27 is a top plan view of a transportable platen illustrated in FIG. 25

[0051] FIG. 28 is an exploded side elevational view showing the transportable platen of FIG. 25 located above a different embodiment of a master garment unloading and loading station constructed according to the invention.

[0052] FIG. 29 is an exploded sectional elevational view of the platen and master garment unloading and loading station illustrated in FIG. 28

[0053] FIG. 30 is a top plan view taken along the lines 30-30 in FIG. 28.

[0054] FIG. 31 is a top plan view taken along the lines 31-31 in FIG. 28

[0055] FIG. 32 is a side sectional view showing the platen with a shirt loaded thereon and engaged atop the master unloading and loading station of FIG. 28.

[0056] FIGS. 33A and 33B show enlarged detailed portions of the platen loaded with a shirt where indicated at 33A and 33B in FIG. 32.

[0057] FIG. 34 is a top plan view of the platen illustrated in FIG. 25 before mounting of the garment depressing frame thereon.

[0058] FIG. 35 is a sectional elevational view of the platen shown in FIG. 25 with a shirt loaded thereon positioned above but disengaged from an alternative embodiment of a platen support configured to receive the platen of FIG. 25 and which is adapted for use with the digital printing machine illustrated in FIGS. 1 and 2.

[0059] FIG. 36 is a sectional elevational view of the loaded platen of FIG. 35 dropped onto and engaged with the platen support shown in FIG. 35 with the garment receiving arm of the digital printing machine of FIGS. 1 and 2 shown in phantom.

[0060] FIG. 37 is a top plan view of the platen support taken along the lines 37-37 in FIG. 35.

DESCRIPTION OF THE EMBODIMENTS

[0061] FIG. 1 illustrates a conventional digitized printing machine 10 having a horizontally extending garment receiving arm 12. A platen support 14 constructed according to the invention is mounted on the projecting end of the horizontally extending garment receiving arm 12. The garment receiving arm 12 extends outwardly away from the console of 11 of the garment printing machine 10 and resides above a work platform 13. The digitized printing machine 10 may, for example, be a Brothers GT3 81 machine, although the invention may be utilized with most commercially available digitized garment printing machines.

[0062] For purposes of reference throughout this specification, the directions fore and aft and longitudinal should be considered as parallel to the alignment of the garment receiving arm 12 on the printing machine 10, with forward referring to the direction toward the console of 11 and aft referring to the direction away from the console 11. Foreword also refers to the location closest to the console 11 of the digitized printing machine 10, while rearward and aft respectively refer to the direction and location most distant from the console 11 of the digitized printing machine 10. Lateral refers to the direction or alignment perpendicular to the alignment of the garment receiving arm 12.

[0063] The garment receiving arm 12 may be considered to extend in a rearward or aft direction relative to the garment printing machine console 11. The mechanism of the invention is also comprised of a transportable platen 16 that is freely removable from the platen support 14, but is also engageable therewith as illustrated in FIGS. 2 and 10.

[0064] As illustrated in FIGS. 4-7 the transportable platen 16 is comprised of a horizontally extending garment mount 18 that includes a flat, rigid baseplate 20 shaped generally in the form of an irregular hexagon and having an undersurface 22, an upper surface 24, and a pair of narrow, mutually parallel guide strips 26. The baseplate 20 is about 6 inches in length and about 7 inches in width. The guide strips 26 depend from the undersurface 24 at the lateral extremities thereof and extend in a fore and aft direction. The longitudinally extending guide strips 26 have a rectangular cross-sectional and are spaced apart a distance to just accommodate the width of the platen support 14. The purpose of the guide strips 26 is to ensure that the baseplate 20 is laterally centered atop the platen support 14, which is secured to the rear end of the garment receiving arm 12.

[0065] The mount 18 further includes an apparatus for immobilizing at least a print receiving portion 30 of a garment, which may be a hat 32 as illustrated. In FIGS. 2 and 7-10. The immobilizing apparatus also urges the print receiving portion 30 of the hat 32 into contact with the upwardly facing support surface 42 of the transportable platen 16.

[0066] The hat 32 has a forward portion 34, which is a bill or visor of the hat 32, a print receiving portion 30, a rear portion 36, best shown in FIG. 14, and a capturable portion 38 located between the print receiving portion 30 and the forward bill portion 34 of the hat 32. The print receiving portion 30 may include the frontal forehead area of the crown of the hat 32, the rearward portion of the hat bill 34, or both, as best illustrated in FIG. 17.

[0067] The immobilizing apparatus of the platen 16 includes a pedestal 40 that is secured atop the upper surface 22 of the rigid baseplate 20 and a flat rigid print panel support plate 42 having a bottom surface 44 and a flat top print receiving support surface 46. The print panel support plate 42 is secured at its bottom surface 44 atop the pedestal 40 and overhangs the pedestal 40 so as to create opposing first and second gaps 48 and 50, respectively. The gaps 48 and 50 are located between the bottom surface 44 of the print panel support plate 42 and the upper surface 22 of the baseplate 20.

[0068] The first gap 48 receives the capturable portion 38 of the hat 32 therewithin, as illustrated in FIG. 10. The immobilizing apparatus also includes a garment depressing mechanism 52 mounted on the baseplate 20 and engageable with the forward bill portion 34 of the hat 32 to urge the forward bill portion 34 of the hat 32 into contact with the flat upper surface 22 of the baseplate 20. The immobilizing apparatus further includes a stretching insert 54, illustrated in FIGS. 6 and 7-10, that is engageable with the rearward portion 36 of the hat 32. The stretching insert 54 is preferably shaped as a flat, generally rectangular thin sheet of plastic. The stretching insert 54 is insertable into the second gap of the opposing gaps 48 and 50, specifically the gap 50, to jam the rearward portion 36 of the hat 34 into the gap 50 by pushing the stretching insert 54 against the fabric of the rearward portion 36 of the hat 32. This stretches the print receiving portion 30 of the hat 32 in a fore and aft direction, and urges it into contact with the flat horizontally, upwardly facing top surface 46 of the print panel support plate 42.

[0069] In the embodiment of the transportable platen 16 illustrated in FIGS. 2-10 the print panel support plate 42 has an oblong shape when viewed from above, as shown in FIG. 3, and is about 4 inches in length in a fore and aft direction and has a width no greater than about 7 inches at its greatest lateral dimension. The first and second gaps 48 and 50 preferably have a vertical width no greater than about 3/16 of an inch. These dimensions are suitable to accommodate the most popular size hats upon which words, logos and other images are printed.

[0070] The baseplate 20 is formed with a pair of laterally separated first and second side edges 60 and 62, respectively, illustrated in FIG. 3. The side edges 60 and 62 extend in a fore and aft direction. The garment depressing mechanism 52 is formed with a holddown bar 64 having a proximal end 66 and a distal end 68. The garment depressing mechanism 52 has an articulated double hinge joint 70 located at the first side edge 60 of the baseplate 20. The double hinge joint 70 is secured to the proximal end 66 of the holddown bar 64 so as to permit rotation of the holddown bar 64 about both a horizontal axis of rotation 72 and a vertical axis of rotation 74. A holddown bar catch 76 is located at the forward extremity at the second side edge 62 of the baseplate 20. Consequently, the holddown bar 64 is rotatable to a deployed position to extend across the baseplate 20 in spaced separation from and above the upper surface 22 of the baseplate 20. The holddown bar 64 is engageable in the holddown bar catch 76 to press the forward, bill portion 34 of the hat 32 against the upper surface 22 of the baseplate 20, as illustrated in FIGS. 8-10. The holddown bar 64 is also rotatable to a storage position extending alongside the first side edge 60, as illustrated in FIG. 7.

[0071] The double hinge joint 70 is formed by a horizontally projecting hinge block 80 that protrudes laterally outwardly from the guide strip 26 at the side edge 60 of the baseplate 20 and defines a vertical axis of rotation 74 therethrough. The double hinge joint 70 also includes a vertically projecting hinge block 82 that is secured at its lower end to the forward end of the laterally extending hinge block 80. The upper end of the vertically projecting hinge block 82 is formed with a pair of ears 86 that define a horizontal axis of rotation 72 and receive a swivel block 88 that is mounted between the ears 86 for rotation about the horizontal axis 72.

[0072] The holddown bar catch 76 is constructed with a catch mounting block 90 projecting horizontally and laterally from the guide strip 26 located at the front end of the side edge 62 of the baseplate 20. The catch mounting block 90 has an upwardly projecting center mounting flange 92, formed as a post-flattened on its fore and aft sides, to which a holddown bar cradle 94 is mounted for rotation about a longitudinal, horizontal axis of rotation 96, shown in FIG. 3. The cradle 94 has a V-shaped seat 98 defined at its center to receive the distal end 68 of the holddown bar 64 when the cradle 94 is rotated to extend upwardly and the holddown bar 64 is moved to its deployed position illustrated in FIG. 8.

[0073] The holddown bar catch 76 also includes a catch retainer 100 that is hinged for rotation about a horizontal axis of rotation 102 that is oriented in a laterally extending orientation as illustrated in FIG. 3. At its end remote from the axis of rotation 102 the catch retainer 100 has a tooth 104 that captures the distal end 68 of the holddown bar 64 when the holddown bar 64 is moved to the deployed position illustrated in FIGS. 8-10. When the holddown bar 64 is in its deployed position and is engaged in the catch mechanism 76 by the tooth 104, the holddown bar 64 serves to urge the bill 34 of the hat downwardly into intimate contact with the upper surface 22 of the baseplate 20, as illustrated in FIGS. 8-10.

[0074] To reposition the holddown bar 64 to its storage position, illustrated in FIG. 3, from its deployed position, illustrated in FIG. 8, the catch retainer 100 is rotated in a clockwise direction from its position depicted in FIG. 9 to its disengaged position illustrated in phantom at 100 in FIG. 6 where it reclines backwardly upon a laterally projecting stud 105, visible in FIG. 4. Alternatively, after the catch retainer is first rotated in a clockwise direction to the position indicated in phantom at 100 in FIG. 6, the cradle 94 may be then rotated upwardly about its axis of rotation 96 to a vertical orientation. This provides clearance for the catch retainer 100 to then be counter rotated in a counterclockwise direction as viewed in FIG. 6 forwardly to where it hangs substantially vertically downwardly in a dangling position as illustrated in FIG. 4. The cradle 94 is then counter rotated back downwardly to rest atop the catch mounting block 90 as illustrated in FIG. 4.

[0075] Once the catch retainer 100 has been moved to either the disengaged position shown in phantom at 100 or the dangling position shown at 100 in FIGS. 4 and 6, the distal end 68 of the holddown bar 64 is released. Thereupon the vertically projecting hinge block 82 is rotated in a clockwise direction, about the vertical axis of rotation 74 from the position illustrated in FIG. 8 to the position illustrated in FIG. 7. The swivel block 88 is then rotated rearwardly to swing the holddown bar 64 rearwardly and bring it alongside the guide strip 26 at the side edge 60 of the baseplate 20 until it reaches the position illustrated in FIGS. 3 and 7. The holddown bar 64 is then moved into the seat formed in the seating block 106 that is attached to the guide strip 26 at the side edge 60 of the baseplate 20. The seating block 106 latches the holddown bar 64 alongside the baseplate 20 so that it does not interfere with loading of the next garment to be printed.

[0076] In printing upon hats 32 using a digital printing machine 10 illustrated in FIGS. 1 and 2, the catch retainer 100 is normally moved to the disengaged position indicated at 100 in FIG. 6 to release the holddown bar 64. This serves to minimize the time required for unloading the printed hat 32 shown in FIG. 17 from the transportable platen 16 and reloading the transportable platen 16 with the next hat 34 to be printed, as illustrated in FIG. 8.

[0077] The platen 16 and the platen support 14 are provided with at least one registration set of at least one mating, vertically extending projection and at least one vertically extending recess. Preferably, a plurality of identical, interchangeable, transportable platens 16 are employed in the mechanism of the invention and a plurality of sets of mating projections and recesses are provided for each platen and the platen support. Preferably also, the projections are formed as a plurality of positioning pins 108 depending from the lower surface 24 of the baseplate 20 of each platen 16. The recesses are preferably formed as a corresponding plurality of positioning apertures 110 defined through the structure of the platen support 14, as illustrated in FIGS. 11 and 12. The positioning pins 108 and the positioning apertures 110 are preferably all of uniform circular cross-section.

[0078] The invention also preferably employs a master unloading and loading station 114 illustrated in FIGS. 6 and 9. The master unloading and loading station 114 is designed to be supported upon an upwardly facing, stationary working surface 116, as illustrated in FIGS. 6 and 9. The master unloading and loading station 114 includes an assembly platform 118 having a flat upper surface 120 and a lower surface 122. A master support 124 is secured to the lower surface 122 of the assembly platform 118 to hold it at a spaced elevation above the working surface 116. The master support is formed of a section of a square aluminum tube and has a top wall 126 a bottom wall 128 and supporting sidewalls 130 extending between the top wall 126 and the bottom wall 128. The assembly platform 118 is secured to the master support 124 by means of bolts or screws 132 extending through the assembly platform 118 and the top wall 126 of the master support 124. The master support 124 is preferably secured to the working surface 116 by bolts indicated at 119.

[0079] The assembly platform 118 is equipped with positioning apertures 134, illustrated in FIG. 6A, to receive the positioning pins 108 of the platen 16. The positioning apertures 134 are spaced apart the same distance as the positioning pins 108 and are of a diameter defined to slidingly receive the positioning pins 108 therein. The positioning apertures 134 in the loading platform 118 are of the same diameter and relative spacing as the positioning apertures 110 in the platen support 14, illustrated in FIG. 11.

[0080] In the garment loading and unloading position in which the platen 116 rests atop the assembly platform 118 of the master unloading and loading station 114, illustrated in FIG. 9, the positioning pins 108 of the platen 16 project through the positioning apertures 134 in the assembly platform 118. The platen 116 is thereby immobilized from horizontal movement relative to the master support 114 by the engagement of the positioning pins 108 in the positioning apertures 134. However, when lifted vertically upwardly from the master unloading and loading station 114, as shown in FIG. 6, the platen 116 is otherwise freely and independently movable relative to the master unloading and loading station 114 since the positioning pins 108 and positioning apertures 134 are then disengaged from each other.

[0081] The apertures 110 in the platen support 14 are the same diameter and are spaced the same distance apart as the apertures 134 in the assembly platform 118. The platen support 14 is illustrated in detail in FIGS. 11-14. The platen support 14 is completely detachable from the garment receiving arm 12 of the garment printing machine 10. The platen support 14 is formed of a flat, generally rectangular plexiglass slab 140 having a width equal to the width of the undersurface 24 of the baseplate 20 of the platen 16. The platen support 14 has a center post 142 of generally cylindrical configuration, but with a vertically oriented flat area 144 adapted to receive a set screw 146.

[0082] The set screw 146 is part of the coupling mechanism 148, illustrated in FIGS. 15 and 16, which forms a conventional part of the digital printing machine 10. The platen support 14 also has an alignment flange 147 depending from the underside of the slab 140 and secured thereto by bolts 149. The alignment flange 147 is laterally centered at the underside of the slab 140 and projects forwardly therefrom a distance of about 5/16 of an inch. The alignment flange 147 is configured to fit into a notch 150 defined in a bracket 152 located on the garment receiving arm 12. The bracket 152 forms a part of the digitized printing machine coupling 148.

[0083] A typical conventional coupling mechanism 148 is depicted in detail in FIGS. 15 and 16. The coupling mechanism 148 is located at the rearwardly extending end of the garment receiving arm 12. The coupling mechanism 148 includes an elevation adjusting mechanism 160 designed to adjust the height of the conventional platen support which is replaced by the platen support 14 of the present invention. The platen support 14 of the present invention also interacts and cooperates with the elevation adjustment mechanism 160 to allow the platen 16 to be moved closer to or further from the print jets in the digitized printing machine 10.

[0084] More specifically, the conventional elevation adjustment mechanism 160 includes a cup 162 with a central, axial, vertical, cylindrical socket 172 formed therewithin The cup 162 is rotatable relative to the garment receiving arm 12 by means of a lever 164. Defined within the cup 162 are three spiral flights of steps having landings 166 located at ascending elevations within the cup 162. The platen support 14 of the present invention includes three corresponding generally cylindrical pegs 168 depending from the underside of the slab 140. The pegs 168 are located at a radial distance from the center post 142 equal to the radial distance of the spiral step landings 166 in the cup 162. The diameter of the center post 142 fits snugly into the central socket 172 of the elevation adjustment mechanism 160.

[0085] The lower extremities of the pegs 168 all rest at landings 166 that are of the same height in each of the three spiral flights of steps. The specific landings 166 upon which the pegs 168 rest is determined by rotation of the cup 162 by means of the handle 164. The platen support 14 may be elevated and lowered by rotation of the cup 162, but is prevented from any horizontal shifting or rotational movement by the constraint provided by the center post 142 in the socket 172 and the engagement of the flange 147 in the notch 150.

[0086] The positioning pegs 168 that depend from the underside of the slab 140 of the platen support 14 fit into the corresponding positioning receptacles, namely the landings 166 in the cup 162 on the garment receiving arm 12 of the garment printing machine 10. The interaction between the positioning pegs 168 and the landings 160, together with the positioning restraint provided by the projection of the flange 147 into the notch 150 in the bracket 152 on the garment receiving arm 12 prevents horizontal movement of the platen support 14, and consequently the platen 16 and as well, when the platen support 14 rests atop the garment receiving arm 12. However, when the set screw 146 is released by counterclockwise rotation of the handle 174, the garment support 14 is free to move vertically relative to the garment receiving arm 12 and its elevation may be adjusted relative thereto.

[0087] When the platen 16 is seated atop the garment support 14 as illustrated in FIG. 10, it is immobilized from all but vertical movement relative thereto. The platen 16 cannot shift in a fore and aft direction nor laterally. It also cannot rotate about a vertical axis relative to the platen support 14. Consequently, the hat 34 is likewise immobilized from all movement, except vertical movement, and therefore can be precisely positioned beneath the inkjets at the printing station of the digitized printing machine 10.

[0088] However, the platen 16 is freely movable in a vertical direction. Consequently, once the hat 32 has been imprinted, as illustrated in FIG. 17, the platen 16 carrying it can be lifted freely vertically and removed from the platen support 14. A different, identical platen 16, preloaded with the next hat 32 to be printed as illustrated in FIG. 8, is then dropped onto the platen support 14. It can be precisely positioned by centering the guide strips 26 along the opposing longitudinal sides of the slab 140 and moving the platen 16 forwardly or rearwardly until the registration projection pins 108 are brought into vertical alignment with the registration apertures 110 in the slab 140 of the platen support 14. Thereupon the platen 16 readily drops into position with the hat 32 precisely located for imprintation upon the print receiving portion 30 thereof.

[0089] The chronological sequence of utilization of the transportable platens 16 of the invention may be described in the following manner. At the start of operations, the platen support 14 is first positioned for a production run relative to the garment receiving arm 12 of the digitized printing machine 10 by adjusting the elevation adjusting mechanism 160, and by locking the set screw 146 against the flat 144 of the central post 142 of the platen support 14.

[0090] Once the handle 164 has been rotated to raise or lower the pegs 168 to the desired elevation, the set screw 146 is locked by clockwise rotation of the set screw handle 174. Once the handle 174 has locked the set screw 146 against the flat 144 of the center post 142, the platen support 14 is totally immobilized relative to the coupling mechanism 148 which is secured to the longitudinally projecting end of the garment receiving arm 12 of the digitized printing machine 10, as illustrated in FIG. 14. The platen support 14 is thereby immobilized from movement relative to the garment supporting arm 12 in all directions other than vertical.

[0091] The platens 16 of the present invention, however, are transportable and may be quickly and easily removed from the platen support 14 when the garment receiving arm 12 is extended as shown in FIG. 14.

[0092] To commence a printing run an unloaded platen 16 is first mounted onto the master garment transfer unloading and loading station 114 by simply positioning the platen 16 above the master garment transfer unloading and loading station 114, as illustrated in FIG. 6, and lowering it on to the master garment transfer unloading and loading station 114, as illustrated in FIG. 9. As the transportable platen 16 is lowered onto the master garment transfer unloading and loading station 114, guide strips 26 slide down along the side edges of the loading platform 118 to laterally center the transportable platen 16 relative to the loading platform 118. The registration projection pins 108 then slide smoothly into the positioning apertures 134 in the loading platform 118 so that the transportable platen 16 is immobilized from horizontal movement relative to the master transfer unloading and loading station 114, as shown in FIG. 9.

[0093] For the first hat 134 to be printed, the transportable platen 16 is initially empty, as illustrated in FIG. 6. However, for all subsequent hats the transportable platen 16 will bear a printed hat 32, as illustrated in FIG. 9. The hat on the transportable platen 16 that has just been removed from the platen support 14 will bear and imprintation, such as that illustrated at 177 in FIG. 17, for example.

[0094] The hat 32 illustrated in FIG. 8 has been loaded onto the platen 16 and is ready for imprintation of ink onto the print receiving area 30. The platen 16 is removed from the master unloading and loading station 114 and placed onto the platen support 14. Following imprintation, illustrated in FIG. 17. the platen 16 is removed from the platen support 14 and returned to the master unloading and loading station 114.

[0095] Once the transportable platen 16 is seated atop the master transfer unloading and loading station 114, as illustrated in FIG. 9, the catch retainer 100 is rotated clockwise, as viewed in FIGS. 6 and 9 from the position indicated at 100 in FIG. 9, to the phantom position indicated at 100 in FIG. 6. The holddown bar 64 is thereupon released and the swivel block 88 is rotated about the horizontal axis of rotation 72 defined through the ears 86 of the hinge block 80 thereby carrying the holddown rod 64 from the position illustrated in FIG. 8 upwardly away from the side edge 62 of the transportable platen 16, then downwardly and outwardly to project laterally away from the side edge 60 of the transportable platen 16. The hinge block 82 is then rotated in a clockwise direction about the vertical axis 74 to the position illustrated in FIG. 7. The holddown bar 64 is then pushed into the seating block 106 to latch the holddown bar 64 alongside the side edge 60 of the baseplate 20 to prevent the holddown bar 64 from interfering with the unloading of the printed hat 32 and loading of the next hat 32 to be printed.

[0096] With the holddown bar 64 in the position illustrated in FIG. 7, the printed hat 32 is removed from the transportable platen 16 by withdrawing the stretching insert 54 rearwardly to the position illustrated in FIG. 3 and free from the hat 32. The printed hat 32 is then pulled free from the print panel support plate 42 and the baseplate 20. The printed hat 32 is then unloaded by removing it entirely from the transportable platen 16.

[0097] The next hat 32 to be printed is then loaded onto the transportable platen 16 while it remains seated atop the garment transfer unloading and loading station 114. Loading of the hat 32 is performed by first placing the hat bill 34 atop the front portion of the baseplate 20 and then pushing the capturable portion 38 of the hat 32, which is the extreme forward portion of the crown of the hat and the front portion of the hat band, into the first forwardly opening gap 48 between the baseplate 20 and the print panel support plate 42. The print receiving area 30 of the hat 32 is then pulled rearwardly and downwardly atop the print panel support plate 42. The stretching insert 54 is then pushed against the fabric of the hat 32 just to the rear of the print receiving portion 30 into the second, rearwardly facing 50, shown in FIG. 6, to jam the part of the rearward portion 36 immediately behind the print receiving area 30 of the hat 32 into the second gap 50 as well, as illustrated in FIG. 9. The holddown bar 64 is then lifted free from the seating block 106. The hinge block 82 is then rotated in a counterclockwise direction about the vertical axis of rotation 74 from the position shown in FIG. 3. The swivel block 88 is then rotated about the horizontal axis of rotation 72, thereby swinging the holddown bar 64 into the engaged position illustrated in FIG. 8 where the distal end 68 of the holddown bar 64 is seated in the V-shaped seat 98 in the cradle 94, where it is held in place by engagement of the tooth 104 of the catch retainer 100, as illustrated in FIG. 8.

[0098] Once the next hat 32 to be printed is loaded onto the transportable platen 16, as illustrated in FIG. 8, the transportable platen 16 is lifted clear from the unloading and loading station 114 and moved back to the position located directly above the platen support 14, as illustrated in FIG. 14. The transportable platen 16, loaded with the hat 32 to be printed, is then lowered onto the platen support 14 from the position shown in FIG. 14 to the position shown in FIG. 10. As the platen 16 is lowered onto the platen support 14, the guide strips 26 slide down alongside the lateral sides of the platen support 14 and the registration projection pins 108 slide vertically into the registration apertures 110 in the slab 140, as illustrated in FIG. 10. Once the transportable platen 16 has been positioned atop the platen support 14, as illustrated in FIG. 10. The hat 32 is then ready to receive imprintation. The operator of the digitized printing machine 10 merely presses the conventional arm retraction button on the console 11 so that the garment receiving arm 12 retracts and is drawn forwardly into the printing position beneath the inkjets of the garment printing machine 10.

[0099] The entire process of withdrawing the transportable platen 16 with the printed hat 32 thereon from the platen support 14, placing it next to the garment transfer unloading and loading station 114, lifting a second platen 16 with the next hat 32 preloaded thereon from the garment transfer unloading and loading station 114 and moving it on to the platen support 14, takes only about four seconds.

[0100] That is, it takes only about four seconds from the time the garment receiving arm 12 moves rearwardly to bring the printed hat 32 into the position illustrated in FIG. 2 to the time a second duplicate transportable platen 16 with the next hat 32 to be printed thereon is in position as illustrated in FIG. 2.

[0101] It takes about 16 seconds to place the platen with the printed hat 32 on it onto the master unloading and reloading station 114, remove the printed hat 32 from that transportable platen 16, and load the next hat 32 to be printed thereon. However, unlike prior garment printing systems, the printing machine 10 is not idle during this time. To the contrary, while the operator is exchanging the printed hat for the next hat to be printed on one transportable platen 16 at the garment transfer unloading and loading station 114, the printing machine 10 is engaged in the process of printing an image on the hat 32 located atop an identical platen 16 within the printing machine 10. The printing process itself takes approximately 30 seconds. Consequently, the next hat 32 to be imprinted is positioned on one of the interchangeable platens 16 and that loaded transportable platen 16 is ready for placement on the platen support 14 well before the printing machine 10 extends the printing arm 12 for removal of the transportable platen 16 with the printed hat 32 thereon.

[0102] The time-saving achieved is approximately 12 seconds per hat 32. For a printing run of 1000 hats, therefore, the time-saving is about 200 minutes, well over three hours. Therefore, the present invention provides a very considerable savings in efficiency of printing garments.

[0103] A transportable garment printing platen in accordance with the invention may be utilized to print garments other than hats. FIG. 18 illustrates the underside of a platen 216 suitable for mounting a shirt to be loaded thereon and imprinted using the digitized garment printing machine 10. Like the platen 16, the platen 216 includes a pair of registration pins 208 that fit into the corresponding registration apertures 110 in the platen support 14. A platen 216 may be loaded with the next shirt to be printed while an identical platen 216, previously loaded with a shirt to be printed, is already seated on the platen support 14 in the manner previously described.

[0104] The transportable platen 16 of the invention may also be utilized with garment screen printing machines as well as garment digitized printing machines. FIGS. 19-21 illustrates a platen support 214 adapted to receive and seat the transportable platen 16 previously described. The platen support 214 illustrated in FIG. 19 has a platen support slab 240 having an outer perimeter identical to that of the platen support slab 140 illustrated in FIG. 11. Registration apertures 210 in the platen support slab 214 shown in FIG. 19 are likewise spaced apart the same distance and in the same corresponding locations as the platen registration pin apertures 110 in the platen support slab 140 illustrated in FIG. 11.

[0105] The attachment mechanism for securing the platen support 214 is somewhat different, however, due to the difference in design of garment receiving arms on a screen printing machine from those on a digitized garment printing machine 10. FIG. 24 illustrates a typical, screen printing machine 310 that has a garment receiving arm 312 upon which the transportable platen 16 may be mounted. The manual garment printing machine 310 may, for example, be a Workhorse Odyssey 0-4100B or a M & R Sidewinder manual rotary screen printing machine. However, the apparatus and method of the invention may be utilized with virtually all conventional, commercially available, manual screen printing machines.

[0106] The screen printing machine 310 has different screens, three of which are illustrated at 314, 316 and 318 each mounted on a screen carrying arm 320. The arms 320 are mounted upon a hub or turntable 321 and may be independently rotated downwardly toward the platen 16 from the positions illustrated in FIG. 24. Each of the screens 314, 316 and 318 is sequentially brought into alignment with the platen 214, and is rotated downwardly into contact with a garment mounted on the platen 16 to imprint that garment with a particular color once the turntable 321 advances it into alignment with the garment receiving arm 312. The operation of the screen printing machine 310 is conventional and need not be described in detail.

[0107] FIG. 24 illustrates the transportable platen 16 removably positioned upon the platen support 214. As previously noted, the platen support 214 has the same seating arrangement for receiving the transportable platen 16 as the platen support 14. However, the connection of the platen support 214 to the garment receiving arm 312 is adapted to the connection arrangement for a typical screen printing machine 310.

[0108] More specifically, as illustrated in FIGS. 21 and 23, a section of a U-shaped channel 220 having outwardly turned side flanges 222 is secured to the underside of the platen support slab 240. Attachment of the flanges 222 to the underside of the slab 240 is by means of bolts or screws 224. The channel 220 thereby defines an open space between its central portion and the underside of the slab 240 that allows the platen support 214 to be mounted upon the garment receiving arm 312. A setscrew 226 is threadably engaged in a threaded aperture in the channel 220 to allow the setscrew 226 to be advanced or withdrawn by rotation of a tightening knob 228. As illustrated in FIG. 23 the platen support 214 is clamped at the appropriate position along the length of the garment receiving arm 312 by tightening the clamping screw 226 using the tightening knob 228. This places the platen support 214 at the correct position to receive an imprint of ink through the screens 314, 316 and 318 at the unmasked locations thereon. The transportable platens 16 are unloaded and loaded at the garment unloading and loading station 114 and lifted from and replaced onto the platen support 214 in the same manner as described with respect to the platen 16 and platen support 14.

[0109] It should be noted that when the platen 16 is utilized with the screen printing machine 310 illustrated in FIG. 24, the holddown bar 64 is not engaged in the manner illustrated in FIG. 8, but to the contrary is moved to its disengaged position illustrated in FIG. 24. Furthermore, the catch 100 is not moved to its simple disengaged position illustrated in phantom at 100 in FIG. 6, but to the contrary is moved to its fully lowered, dangling position indicated at 100 in FIGS. 4 and 6.

[0110] The reason for not deploying of the holddown rod 64 and for lowering the catch 100 so that it does not project above the top surface of the baseplate 20 is because unlike use of inkjets with a digitized printing machine 10, the screens 314, 316 and 318 are lowered into direct contact with the print receiving surface of a garment. As a consequence, no portion of the structure of the transportable platen 16, other than the print panel support plate 42, should project above the upper surface 22 of the baseplate 20. Such an upward projection could prevent the print screen from making full contact with the print receiving surface 30.

[0111] Platens suitable for use in printing on shirts, operating on the same principles, but with a somewhat different construction are also within the scope of the present invention. For example, FIGS. 25-31 illustrate a platen 416 constructed according to the invention, but suitable for holding a shirt, rather than a hat, for printing. The garment mount 418 is comprised of a flat, generally rectangular plexiglass baseplate 420 measuring about 16 inches in length and 14 inches in width. The baseplate 420 has a flat upper surface 422 and a lower surface 424. The garment mount 418 also includes a print panel support plate 442 having a flat upper surface 446 forming the upwardly facing garment support surface. The garment mount 418 is further comprised of a spacing mechanism in the form of a laterally extending spacing strip 440 that is interposed between the baseplate 420 and the print panel support plate 442 at the rearward ends thereof. The spacing strip 440 creates a gap 450 between the print panel support 442 and the upper surface 422 of the baseplate 420. The garment mount 418 is further comprised of a pair of mutually parallel, longitudinally extending guide strips 426 that are secured to the lower surface 424 of the baseplate 420.

[0112] A platen support 414 is illustrated in FIGS. 35-37. The platen support 414 has a top plate or slab 418 of a generally rectangular shape that is approximately 12 inches in length and 10 inches in width The top plate 418 of the platen support 414 has mutually parallel side edges 415 so that the platen support 414 has a uniform width along its length. Therefore, when the platen 416 is lowered onto the platen support 414 the guide strips 426 reside alongside the side edges 415 of the top plate 418 of the platen support 414. This prevents relative movement in a lateral direction between the platen 416 and the platen support 414. As with the platen 16, a pair of registration positioning pins 408 project from the underside of the platen support baseplate 420. These positioning pins 408 fit snugly into at least two of the positioning apertures 410 defined in the platen top mounting plate or slab 418 of the platen support 414.

[0113] As with the transportable platen 16, there is a master garment loading and unloading station 514 for the platen 416, illustrated in FIGS. 28, 29 and 32. The master garment loading and unloading station 514 includes an assembly platform 518 having at least one, and in the embodiment shown, a pair of vertically extending recesses which are apertures 510 defined therein. The apertures 510 are configured to receive the vertically extending projection pins 408 that depend from the undersurface of the platen baseplate 420 in mating engagement therewith.

[0114] The assembly platform 518 has side edges spaced apart a uniform distance equal to the width of the top plate or slab 418 of the platen support 414 so as to prevent lateral movement of the baseplate 420 of the platen 416 relative to the assembly platform 518. Lateral movement is prevented since the guide strips 426 depending from the underside of the baseplate 420 reside snugly against the outer side edges 515 of the assembly platform 518 so as to slidingly embrace the side edges 515 of the assembly platform 518 between them and laterally center the platen 416 relative to the assembly platform 518. The platen 416 is moved forwardly or rearwardly, if necessary, until the vertically extending projection pins 408 drop into the corresponding apertures 510 in the assembly platform 518 so that the platen 416 is seated upon the master garment loading and unloading station 514.

[0115] The master loading and unloading station 514 has a generally rectangular, laterally elongated window 521 defined through the assembly platform 518. A cylindrical roller 523 is mounted in the master loading and unloading station 514 for rotation about a horizontal, laterally extending axis of rotation 525. A portion of the roller 523 protrudes upwardly through the laterally extending window 521 and is freely rotatable relative to the master loading and unloading station 514.

[0116] The transportable platen 416 has a another feature that is not in the transportable platen 16. The platen baseplate 420 also has a generally rectangular, laterally elongated window 421 defined therethrough. The window 421 resides in vertical registration and congruent alignment with the window 521 in the assembly platform 518 when the platen 416 is seated atop the master loading and unloading station 514. The roller 523 also protrudes through the window 421 of the baseplate 420 as well as the window 521 of the assembly platform 518 when the platen 416 is positioned atop the assembly platform 518 and the vertically extending projections 408 protruding from the underside of the platen baseplate 420 reside in mating engagement with the vertically extending apertures 510 in the assembly platform 518.

[0117] The laterally extending spacing strip 440 is located at the rear end of the platen 416 and is thereby remote from the window 421 in the baseplate 420. As shown in FIGS. 28 and 29, the print panel support 442 is held above the platen baseplate 420 in cantilevered fashion on top of the spacing strip 440. As a consequence, gravity causes the forward end of the print panel support 442 to sag downwardly into contact with the upper surface 422 of the baseplate 420 when the transportable platen 416 is removed from the master loading and unloading station 514, as illustrated in FIG. 29.

[0118] Once a garment, such as a shirt 432, is mounted on the platen 416, the force of gravity causing the print panel support 442 to sag downwardly will tend to immobilize the shirt 432 relative to the platen 416. However, when the platen 416 is positioned atop the master loading and unloading station 514, the roller 523. while protruding through the window 421 defined through the baseplate 420, will press upwardly against the undersurface of the print panel support 442, thereby lifting the forward end of the print panel support 442 slightly up and out of contact with the baseplate 420. This facilitates the loading of a shirt 432 on to the platen 416.

[0119] More specifically, if an image is to be printed on the chest portion 431 of the shirt 432, the opposing back portion 433 of the shirt is inserted in between the baseplate 420 and the print panel support 442 at the forward end of the platen 416 remote from the spacing strip 440, as shown in FIG. 32. The chest portion 431 of the shirt resides atop the print panel support 442 and the back portion 433 of the shirt 432 is located between the print panel support 442 and the baseplate 420 while the platen 416 is seated atop the master garment loading and unloading station 514. The tail area of back portion 433 of the shirt 432 is pulled rearwardly in between the print panel support 442 and the baseplate 420 while the chest portion 431 of the shirt 432 resides atop the print panel support 442.

[0120] This action of pulling the shirt 432 from right to left, as viewed in FIG. 32 causes the roller 523 to rotate in a counterclockwise direction, as viewed in FIGS. 29 and 32 as the shirt 432 is pulled rearwardly toward the spacing strip 440. When the platen 416 is lifted up from the loading and unloading station 514, the upward force of the roller 523 on the underside of the print panel support 442 is removed, whereupon the forward end of the print panel support 442 drops downwardly, thereby exerting pressure on the back portion 433 of the shirt fabric. This pressure tends to prevent shifting of the shirt 432 on the platen 416.

[0121] Even greater immobilization of the shirt 432 is provided by using an open frame 425, forming a part of the platen 416. The frame 425 may be lowered into position onto the print panel support 442. The frame 425 is illustrated in FIGS. 25, 29, 32, 35 and 36. The frame 425 has a large, central window opening 427 defined therein and a peripheral rim 429 having an L-shaped cross section, that resides above only the peripheral margin 430 of the print panel support 442. The peripheral margin 430 of the print support panel 442 is vertically recessed from the greater central area of the print panel support 442, as illustrated in FIGS. 25, 28 and 29. As a consequence, the rim 429 of the frame 425 bears down upon the fabric of the garment back 433 and against only the peripheral margin 430 of the print panel support 442.

[0122] The structure of the frame 425 therefore extends vertically no higher than the central region of the print support panel 442. Consequently, the frame 425 exerts an immobilizing force on the upwardly facing surface of the garment 432, but does not project above the print receiving surface of the garment 432. The frame 425 therefore does not project above the top surface of the print panel support 442 and therefore does not interfere with contact of the print screens 314, 316 and 318 against the print receiving chest portion 431 of the shirt 432 when the transportable platen 416 is used in the screen printing machine illustrated in FIG. 24. The frame 425 likewise does not interfere with any vertical adjustment of spacing between the print receiving surface portion 431 of the garment 432 and the inkjets at the printing station when the platen 416 is used with the digitized printing machine 10.

[0123] The transportable platen 416 is utilized with a platen support 414, illustrated in FIGS. 33-37. The platen support 414 has pin receiving recesses in the form of apertures 410. Like the platen support 14, the platen support 414 has registration pegs 168 depending from its underside. The pegs 168 cooperate with the elevation of adjusting mechanism 160 illustrated in FIGS. 15 and 16 in the manner previously described with reference to the platen support 14. The platen support 414 likewise has a central post 142 and a flange 147 that also cooperate with the coupling mechanism 148 illustrated in FIGS. 15 and 16.

[0124] The steps in loading and unloading shirts 432 using the platen 416 and the platen support 414 are quite similar to the steps employed in loading and unloading the platen 16. Specifically, one platen 414 is first positioned atop the garment mounting station 514. A portion 433 of a shirt 432 is pulled in between the platen baseplate 420 and the print panel support plate 442 while the portion 431 of the shirt to receive the imprint is pulled on top of the print panel support plate 442. Loading of the shirt 432 is from right to left, as viewed in FIG. 32.

[0125] At the start of operations, the platen support 414 is first positioned for a production run relative to the garment receiving arm 12 of the digitized printing machine 10 by adjusting the elevation adjusting mechanism 160, and by locking the set screw 146 against the flat 144 of the central post 142 of the platen support 414.

[0126] Once the handle 164 has been rotated to raise or lower the pegs 168 to the desired elevation, the set screw 146 is locked by clockwise rotation of the set screw handle 174. Once the handle 174 has locked the set screw 146 against the flat 144 of the center post 142, the platen support 414 is totally immobilized relative to the coupling mechanism 148 which is secured to the longitudinally projecting rear end of the garment receiving arm 12 of the digitized printing machine 10, as illustrated in FIG. 14. The platen support 414 is thereby immobilized from movement relative to the garment supporting arm 12 in all directions other than vertical.

[0127] The platen 416 of the present invention, however, is transportable and may be quickly and easily removed from the platen support 414 when the garment receiving arm 12 is extended as shown in FIGS. 2, 15 and 16.

[0128] To commence a printing run an unloaded platen 416 is first positioned onto the master garment transfer unloading and loading station 514 by simply positioning the platen 416 above the master garment transfer unloading and loading station 514, as illustrated in FIG. 29, and lowering it on to the master garment transfer unloading and loading station 414. As the transportable platen 416 is lowered onto the master garment transfer unloading and loading station 514, guide strips 426 slide down along the side edges of the loading platform 518 to laterally center the transportable platen 416 relative to the loading platform 518. The registration projection pins 508 then slide smoothly into the positioning apertures 510 in the loading platform 518 so that the transportable platen 416 is immobilized from horizontal movement relative to the master transfer unloading and loading station 514, as shown in FIG. 32.

[0129] For the first shirt 432 to be printed, the transportable platen 416 is initially empty. However, for all subsequent shirts the transportable platen 416 will bear a printed shirt 432. The shirt 432 on the transportable platen 16 that has just been removed from the platen support 414 will bear an imprintation.

[0130] Once the transportable platen 416 is seated atop the master transfer unloading and loading station 514, the frame 425 is lifted upwardly, free from the printed shirt 432 and also the print panel support plate 442. The printed shirt 432 is then pulled free from the print panel support plate 442 and the baseplate 420 by pulling it off the platen 416 from left to right, as viewed in FIG. 32. The roller 425 rotates clockwise as viewed in FIG. 32 and facilitates withdrawal of the printed shirt 432. The printed shirt 432 is then unloaded by removing it entirely from the transportable platen 416 and transferring it to a conveyor that carries it through a dryer.

[0131] The next shirt 432 to be printed is then loaded onto the transportable platen 416 while it remains seated atop the garment transfer unloading and loading station 514. The shirt is pulled onto the print panel support plate 442 from right to left, as viewed in FIG. 32. The shirt portion 431 to be printed resides atop the print panel support plate 442, while the opposite portion 433 is sandwiched in between the print panel support plate 442 and the baseplate 420. The roller 425 rotates in a counterclockwise direction, as viewed in FIG. 32, and facilitates loading of the shirt 432. Once the shirt 432 has been loaded the immobilizing frame 425 is then lowered into position atop periphery of the print receiving portion of the chest area 431. The rim 429 of the frame 425 bears downwardly against the shirt fabric and against the peripheral margin 430 of the print panel support plate 442.

[0132] Once the next shirt 432 to be printed is loaded onto the transportable platen 416, as illustrated in FIG. 32, the transportable platen 416 is lifted clear from the unloading and loading station 514 and moved back to the position located directly above the platen support 414, as illustrated in FIG. 35. The transportable platen 416, loaded with the shirt 432 to be printed, is then lowered onto the platen support 414 from the position shown in FIG. 35 to the position shown in FIG. 36. As the platen 416 is lowered onto the platen support 414, the guide strips 426 slide down alongside the lateral side edges 415 of the platen support 414 and the registration projection pins 408 slide vertically into the registration apertures 410 in the top slab 418, as illustrated in FIG. 36. Once the transportable platen 416 has been positioned atop the platen support 414, as illustrated in FIG. 36. The shirt 432 is then ready to receive imprintation. The operator of the digitized printing machine 10 merely presses the conventional arm retraction button on the console 11 so that the garment receiving arm 12 is drawn forwardly into the printing position beneath the inkjets in the console of 11 of the garment printing machine 10.

[0133] The entire process of withdrawing the transportable platen 416 with the printed shirt 432 loaded thereon from the platen support 414, placing it on the garment transfer unloading and loading station 514, unloading and removing the printed shirt 432, reloading the transportable platen 416 with the next shirt 432 to be printed, lifting the platen 416 from the garment transfer unloading and loading station 514 and returning it to the platen support 414, takes only about four seconds.

[0134] Undoubtedly, numerous variations and modifications of the invention will become readily apparent to those familiar with garment printing. Accordingly, the scope of the invention should not be construed as limited to the specific embodiments depicted and the method of implementation described, but rather is defined in the claims appended hereto.