ELECTROPNEUMATIC PARKING BRAKE WITH DIRECTLY CONTROLLED VALVES
20200189545 ยท 2020-06-18
Inventors
Cpc classification
B60T15/041
PERFORMING OPERATIONS; TRANSPORTING
B60T13/683
PERFORMING OPERATIONS; TRANSPORTING
B60T13/662
PERFORMING OPERATIONS; TRANSPORTING
B60T13/385
PERFORMING OPERATIONS; TRANSPORTING
B60T2270/413
PERFORMING OPERATIONS; TRANSPORTING
International classification
Abstract
An electropneumatic parking brake module (1) includes a supply connection (2), a spring-type actuator connection (4), an inlet-outlet valve unit (10) having a first switching position and a second switching position, and an electropneumatic pilot control unit (12) for outputting at least a first control pressure (p1) at the inlet-outlet valve unit (10). In the first switching position of the inlet-outlet valve unit (10), a spring brake pressure (pF) can be fed through directly from the supply connection (2) to the spring-type actuator connection (4) by virtue of the fact that the spring-type actuator connection (4) is connected to the supply connection (2), and, in the second switching position of the inlet-outlet valve unit (10), when the first control pressure (p1) is below a first threshold value, the spring-type actuator connection (4) is connected to a ventilating connection (14.3) of the inlet-outlet valve unit (10).
Claims
1. An electropneumatic parking brake module (1), comprising: a supply connection (2) for connecting a compressed air supply (3), a spring-type actuator connection (4) for connecting a spring brake cylinder (6), an inlet-outlet valve unit (10) configured to assume at least a first switching position and a second switching position, and an electropneumatic pilot control unit (12) for outputting at least a first control pressure (p1) at the inlet-outlet valve unit (10), wherein, in the first switching position of the inlet-outlet valve unit (10), the spring-type actuator connection (4) is connected to the supply connection (2) for outputting a spring brake pressure (pF), and, in the second switching position of the inlet-outlet valve unit (10), the spring-type actuator connection (4) is connected to a ventilating connection (14.3) of the inlet-outlet valve unit (10), wherein the inlet-outlet valve unit (10) has at least a first 3/2-way valve (14) with exactly two switching positions, and wherein the inlet-outlet valve unit (10) is in the second switching position when the first control pressure (p1) is below a first threshold value.
2. The electropneumatic parking brake module (1) as claimed in claim 1, wherein, in the first switching position, the inlet-outlet valve unit (10) is configured to feed the spring brake pressure (pF) directly from the supply connection (2) to the spring-type actuator connection (4).
3. The electropneumatic parking brake module (1) as claimed in claim 2, wherein, during direct feeding of the spring brake pressure (pF) from the supply connection (2) to the spring-type actuator connection (4), a volume connection between the supply connection (2) and the spring-type actuator connection (4) is produced without interconnecting a relay valve.
4. The electropneumatic parking brake module (1) as claimed in claim 1, wherein the inlet-outlet valve unit (10) has a 2/2-way check valve (16).
5. The electropneumatic parking brake module (1) as claimed in claim 1, wherein at least the first 3/2-way valve (14) is controlled pneumatically.
6. The electropneumatic parking brake module (1) as claimed in claim 4, wherein the first 3/2-way valve (14) serves as an inlet-outlet valve for the spring-type actuator connection (4) for aerating and ventilating the spring-type actuator connection (4), and the 2/2-way check valve (16) serves to block an aeration and ventilation of the spring-type actuator connection (4).
7. The electropneumatic parking brake module (1) as claimed in claim 1, wherein the first 3/2-way valve (14) has an inlet connection (14.1), a working connection (14.2) and a ventilating connection (14.3), and the first 3/2-way valve (14) is formed to reciprocally connect the working connection (14.2) to the inlet connection (14.1) and the ventilating connection (14.3).
8. The electropneumatic parking brake module (1) as claimed in claim 7, wherein the electropneumatic parking brake module is configured to output a supply pressure (pV) at the input connection (14.1).
9. The electropneumatic parking brake module (1) as claimed in claim 7, wherein a non-return valve (18) is arranged between the input connection (14.1) and the supply connection (2) to prevent a return flow from the spring-type actuator connection (4) to the supply connection (2).
10. The electropneumatic parking brake module (1) as claimed in claim 7, wherein the inlet-outlet valve unit (10) has a 2/2-way check valve (16) with has a first check valve connection (16.1) and a second check valve connection (16.2), wherein the first check valve connection (16.1) is connected to the working connection (14.2), and the second check valve connection (16.2) is connected to the spring-type actuator connection (4).
11. The electropneumatic parking brake module (1) as claimed in claim 1, wherein the electropneumatic pilot control unit (12) has at least a second 3/2-way valve (20), wherein the second 3/2-way valve (20) is provided to output the first control pressure (p1).
12. The electropneumatic parking brake module (1) as claimed in claim 11, wherein the second 3/2-way valve (20) is formed as a bistable valve (21).
13. The electropneumatic parking brake module (1) as claimed in claim 12, wherein the bistable valve (21) has a first bistable valve connection (21.1), a second bistable valve connection (21.2) and a third bistable valve connection (21.3), wherein the first bistable valve connection (21.1) is connected to the supply connection (2), the second bistable valve connection (21.2) outputs the first control pressure (p1) and the third bistable valve connection (21.3) is connected to a vent.
14. The electropneumatic parking brake module (1) as claimed in claim 13, wherein the second bistable valve connection (21.2) is connected to a first control input (14.4) of the first 3/2-way valve (14).
15. The electropneumatic parking brake module (1) as claimed in claim 1, wherein the electropneumatic pilot control unit (12) has a monostable inlet-outlet valve combination (65) with an inlet valve (70) and an outlet valve (72) for outputting the first control pressure (p1).
16. The electropneumatic parking brake module (1) as claimed in claim 15, further comprising a return line (67) which provides the a pressure (pVS) output of the first 3/2-way valve (14) as the first control pressure (p1) at the inlet-outlet valve unit (10).
17. The electropneumatic parking brake module (1) as claimed in claim 16, wherein the pressure (pVS) output of the first 3/2-way valve (14) is provided in a throttled manner as first control pressure (p1) via the return line (67) at the inlet-outlet valve unit (10).
18. The electropneumatic parking brake module (1) as claimed in claim 15, wherein the inlet valve (70) has a first inlet valve connection (70.1) connected to the supply connection (2) and a second inlet valve connection (70.2) connected to the inlet-outlet valve unit (10), wherein the first control pressure (p1) can be output at the second inlet valve connection (70.2) by switching the inlet valve (70).
19. The electropneumatic parking brake module (1) as claimed in claim 15, wherein the outlet valve (72) has a first outlet valve connection (72.1) connected to the inlet-outlet valve unit (10) and a second outlet valve connection (72.2) connected to a vent (5) for ventilating the first control pressure (p1).
20. The electropneumatic parking brake module (1) as claimed in claim 16, wherein the return line (67) is connected directly to the inlet-outlet valve unit (10).
21. The electropneumatic parking brake module (1) as claimed in claim 18, wherein the inlet valve (70) has a third inlet valve connection (70.3) connected to a thc return line (67) providing-a pressure (pVS) output of the first 3/2-way valve (14) as the first control pressure (p1) at the inlet-outlet valve unit (10), wherein, in a first switching position of the inlet valve (70), the second inlet valve connection (70.2) is connected to the first inlet valve connection (70.1), and, in a second switching position of the inlet valve (70), the second inlet valve connection (70.2) is connected to the third inlet valve connection (70.3).
22. The electropneumatic parking brake module (1) as claimed in claim 19, wherein the outlet valve (72) has a third outlet valve connection (72.3) connected to the return line (67) providing-a pressure (pVS) output of the first 3/2-way valve (14) as the first control pressure (p1) at the inlet-outlet valve unit (10), wherein, in a first switching position of the outlet valve (72), the first outlet valve connection (72.1) is connected to the third outlet valve connection (72.3), and, in a second switching position of the outlet valve (72), the first outlet valve connection (72.1) is connected to the second outlet valve connection (72.2).
23. The electropneumatic parking brake module (1) as claimed in claim 1, wherein the electropneumatic pilot control unit (12) has at least a third 3/2-way valve (22) for outputting a second control pressure (p2).
24. The electropneumatic parking brake module (1) as claimed in claim 23, wherein the third 3/2-way valve (22) has an inlet connection (22.1), a working connection (22.2) and a ventilating connection (22.3), and the third 3/2-way valve (22) is formed to reciprocally connect the working connection (22.2) to the inlet connection (22.1) and the ventilating connection (22.3).
25. The electropneumatic parking brake module (1) as claimed in claims 10 and 16, wherein the inlet connection (22.1) is connected to the supply connection (2), the working connection (22.2) is connected to a second control input (16.3) of a 2/2-way check valve (16) having a first check valve connection (16.1) and a second check valve connection (16.2), wherein the first check valve connection (16.1) is connected to the working connection (14.2), and the second check valve connection (16.2) is connected to the spring-type actuator connection (4), and the ventilating connection (22.3) is connected to a vent.
26. The electropneumatic parking brake module (1) as claimed in claim 1, further comprising a trailer control valve connection (30) for providing a trailer control pressure (pA).
27. The electropneumatic parking brake module (1) as claimed in claim 26, wherein the trailer control valve connection (30) is connected to a trailer valve (32) which is configured to output at least the spring brake pressure (pF) as trailer control pressure (pA) at the trailer control valve connection (30) in a first switching position of the trailer valve (32).
28. The electropneumatic parking brake module (1) as claimed in claim 27, wherein the trailer valve (32) has a second switching position for performing a trailer control position function.
29. The electropneumatic parking brake module (1) as claimed in claim 28, wherein the trailer valve (32) is a fourth 3/2-way valve (34) and has a first trailer valve connection (34.1), a second trailer valve connection (34.2) and a third trailer valve connection (34.3), wherein the first trailer valve connection (34.1) is connected to the supply connection (2), the second trailer valve connection (34.2) is connected to the trailer control valve connection (30) and the third trailer valve connection (34.3) is connected to a branch line (36) which branches off from a spring brake pressure line (38) connected to the spring-type actuator connection (4).
30. The electropneumatic parking brake module (1) as claimed in claim 27, wherein in a currentless position, the trailer valve (32) is in the first switching position or in the second switching position.
31. The electropneumatic parking brake module (1) as claimed in claim 1, further comprising having an electric control unit (ECU) with an electric connection (40) to receive parking brake signals (HCU) and to provide corresponding switching signals (S1, S2, S3) at least to the pilot control unit (12).
32. The electropneumatic parking brake module (1) as claimed in claim 1, further comprising having a pressure sensor (42) which is provided to detect the spring brake pressure (pF) and provide a corresponding pressure signal (SD).
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0044] In the drawings:
[0045]
[0046]
[0047]
[0048]
[0049]
[0050]
[0051]
DETAILED DESCRIPTION OF THE DRAWINGS
[0052] For the sake of simplicity, the same reference numbers are used below for identical or similar parts or parts with an identical or similar function. An electropneumatic parking brake module 1 (
[0053] Electropneumatic parking brake module 1 furthermore has a spring-type actuator connection 4 to which a spring brake cylinder 6 is connected according to this exemplary embodiment. It should be understood that it is also possible to connect two or more, in particular four or more spring brake cylinders to spring-type actuator connection 4.
[0054] A supply pressure pV is provided at electropneumatic parking brake module 1 via supply connection 2 and a spring brake pressure pF is provided to spring-type actuator connection 4 via spring-type actuator connection 4. Spring-type actuators 6 are formed so that they are actuated as a result of a spring force so that a positive spring brake pressure pF is required to release spring brake cylinders 6. In the case of omission of spring brake pressure pF or undershooting of a threshold value, the spring brake cylinders are partially or fully actuated.
[0055] In order, proceeding from supply connection 2, to output spring brake pressure pF at spring-type actuator connection 4, electropneumatic parking brake module 1 has an inlet-outlet valve unit 10 and an electropneumatic pilot control unit 12. Inlet-outlet valve unit 10 can be switched so that spring brake pressure pF can be directly fed through from supply connection 2 to spring-type actuator connection 4. This is described in even greater detail below. For this purpose, in one switching position of inlet-outlet valve unit 10, spring-type actuator connection 4 is connected directly to supply connection 2. In a second switching position of inlet-outlet valve unit 10, spring-type actuator connection 4 is however connected to a vent 5 in order to enable an actuation of spring brake cylinders 6.
[0056] Inlet-outlet valve unit 10 is pneumatically controlled and can be switched on the basis of a first control pressure p1. Insofar as first control pressure p1 lies below a first predetermined threshold value, for example, 0.25 MPa, the inlet-outlet valve unit switches into the second switching position in which spring-type actuator connection 4 can be vented and thus spring brake cylinders 6 are actuated.
[0057] In detail, inlet-outlet valve unit 10 initially has for this purpose a first 3/2-way valve 14 which is pneumatically controllable and has an input connection 14.1, a working connection 14.2, a ventilating connection 14.3 and a first control input 14.4. Inlet connection 14.1 of first 3/2-way valve 14 is connected via a first pneumatic line 50 to supply connection 2. Ventilating connection 14.3 of first 3/2-way valve 14 is connected to a vent 5 which can be a central vent 5 of electropneumatic parking brake module 1. Working connection 14.2 of first 3/2-way valve 14 is connected to a pneumatic line 52. First 3/2-way valve 14 has a first switching position, not occupied in
[0058] In the exemplary embodiment shown in
[0059] It should be understood that there can also be embodiments according to the present disclosure which do not use a 2/2-way check valve 16, rather in the case of which spring brake pressure line 38 is connected directly to working connection 14.2 of the first 3/2-way valve.
[0060] 2/2-way check valve 16 primarily serves the purpose of graduated aeration and ventilation of spring-type actuator connection 4. If first 3/2-way valve 14 is in the second switching position shown in
[0061] Electropneumatic pilot control unit 12 serves to output at least first control pressure p1 and provide it at inlet/outlet valve unit 10 in order to cause inlet/outlet valve unit 10 to switch and output a corresponding spring brake pressure pF at spring-type actuator connection 4. To be more precise, by outputting first control pressure p1, pilot control unit 12 causes first 3/2-way valve 14 to change from the second switching position into the first switching position if output first control pressure p1 assumes or exceeds the first defined threshold value. Insofar as electropneumatic parking brake module 1 has a 2/2-way check valve 16, and insofar as this 2/2-way check valve 16 is formed to be pneumatically controlled, electropneumatic pilot control unit 12 is preferably also formed to output second control pressure p2 and output it at inlet-outlet valve unit 10, preferably at second control input 16.3 of 2/2-way check valve 16.
[0062] For this purpose, electropneumatic pilot control unit 12 firstly has a second 3/2-way valve 20 which is connected to supply connection 2 and a vent 5 for outputting first control pressure p1. To be more precise, second 3/2-way valve 20 is formed in this embodiment as bistable valve 21 and has a first bistable valve connection 21.1, a second bistable valve connection 21.2 and a third bistable valve connection 21.3. Bistable valve 21 has a first switching position, not shown in
[0063] Bistable valve 21 is formed so that it is stable both in the first switching position, not shown in
[0064] In order to output second control pressure p2, electropneumatic pilot control unit 12 has according to this exemplary embodiment a third 3/2-way valve 22. Third 3/2-way valve 22 is connected to supply connection 2, a vent 5 and second control input 16.3 of 2/2-way check valve 16.
[0065] In detail, third 3/2-way valve 22 has an inlet connection 22.1, a working connection 22.2 as well as a ventilating connection 22.3. Inlet connection 22.1 of third 3/2-way valve 22 is connected to a fourth pneumatic line 58. Third pneumatic line 58 branches off from second pneumatic line 54. This means that supply pressure pV is also present at inlet connection 22.1 of third 3/2-way valve 22.
[0066] Working connection 22.2 of third 3/2-way valve 22 is connected to a second pneumatic control line 60 which itself leads to second control input 16.3 of 2/2-way check valve 16. Second control pressure p2 is consequently output at working connection 22.2 of third 3/2-way valve 22. Ventilating connection 22.3 of third 3/2-way valve 22 is connected to a vent 5, in particular the central joint vent of electropneumatic parking brake module 1.
[0067] Electropneumatic parking brake module 1 has an electric control unit ECU. Electric control unit ECU is provided to provide an actuating signal S1 at the second 3/2-way valve, in particular bistable valve 21, in order to switch it between the first and second switching positions. Electric control unit ECU is furthermore formed to provide a second actuating signal S2 at third 3/2-way valve 22 in order to move third 3/2-way valve 22 from the second switching position shown in
[0068] Electric control unit ECU furthermore has an electronic connection 40 to which at least one vehicle bus or an HCU switch can be directly connected. If, for example, a vehicle which has electromagnetic parking brake module 1 is started, a signal is preferably provided at electronic connection 40 that spring brake cylinders 6 should be released. Electric control unit ECU generates, on the basis of the received signal, signal S1 and switches second 3/2-way valve 20 into the first switching position, not shown, in order to output first control pressure p1 so that first 3/2-way valve 14 is also switched into the second switching position, not shown, in order to output spring brake pressure pF so that spring-type actuator connection 4 is aerated. Spring brake cylinders 6 connected to spring-type actuator connection 4 are consequently aerated and released. The vehicle can begin to move.
[0069] Second signal S2 is triggered on the basis of auxiliary braking requirement signals received via electronic connection 40 and serves to switch third 3/2-way valve 22 and as a result 2/2-way check valve 16 in order to ventilate spring brake cylinders 6 which are connected to spring-type actuator connection 4 in a graduated manner.
[0070] The first embodiment shown in
[0071] In the case of towing vehicle-trailer combinations, it is preferred that the service brakes of the trailer are braked in coordination with spring brake cylinders 6 of the towing vehicle. In this case, a differentiation is made in principle between what is known as European trailer control and what is known as Scandinavian trailer control. While in the case of European trailer control, the service brakes of the trailer should be permanently applied in the parked state of the vehicle, in the case of Scandinavian trailer control, it is required that, in the parked state of the towing vehicle-trailer combination, the service brakes of the trailer are released in order to prevent freezing. It is nevertheless also required in the case of Scandinavian trailer control that the service brakes of the trailer are also applied for other cases in which spring brake cylinders 6 of the towing vehicle are activated, i.e. actuated.
[0072] For this purpose, electropneumatic parking brake module 1 according to this embodiment has a trailer control valve connection 30 as well as a trailer valve 32. A trailer control pressure pA which corresponds to spring brake pressure pF or is an equivalent pressure to this is output at trailer control valve connection 30. A trailer control valve TCV which inverts provided trailer control pressure pA and then outputs it inversely at service brakes of a trailer (not shown) can be connected to trailer control valve connection 30.
[0073] Trailer valve 32 serves to implement the trailer control position function. For this purpose, trailer valve 32, in this embodiment (
[0074] Either supply pressure pV or spring brake pressure pF can now be output via trailer valve 32 at trailer control valve connection 30. In the event that spring brake pressure pF is output as trailer control pressure PA, the service brakes of the trailer vehicle are controlled in coordination with spring brake cylinders 6. This means that, if spring brake cylinders 6 are actuated, the service brakes of the trailer are also actuated. In order to prevent this, trailer valve 32 can be moved into the first switching position via a third signal S3 by electric control unit ECU so that supply pressure pV is output at trailer control valve connection 30 as trailer control pressure PA. In this case, the service brakes of the trailer vehicle remain released.
[0075] The exemplary embodiment shown in
[0076] A variant of this, namely Scandinavian trailer control, is shown in
[0077] In the context of the present disclosure, both European trailer control and Scandinavian trailer control can therefore be implemented in a particularly simple manner with electropneumatic parking brake module 1.
[0078] Both in the first and in the third exemplary embodiment (
[0079] In the second exemplary embodiment (
[0080] The fourth exemplary embodiment (
[0081] Exemplary embodiments 5, 6 and 7 according to
[0082] A particularly simple circuit layout is first described with reference to
[0083] Second inlet valve connection 70.2 is connected to first pneumatic control line 56 which, as has already been described with reference to the first four exemplary embodiments, is connected to first control connection 14.4 of first 3/2-way valve. By switching inlet valve 70, first control pressure p1 can consequently be output. As soon as this exceeds the first threshold value, first 3/2-way valve 14 switches into the second switching position, not shown in
[0084] In order to achieve a pneumatic self-retention of first 3/2-way valve 14, in the first four exemplary embodiments (
[0085] Outlet valve 72 is provided to ventilate first control input 14.4 in order to allow first 3/2-way valve 14 to fall back into the first switching position shown in
[0086] In order to not immediately release the pneumatic self-retention in the case of small fluctuations in pressure at spring-type actuator connection 4 and enable a change in the switching states, a throttle 68 is arranged in return line 67 according to this exemplary embodiment (
[0087] As is apparent from
[0088] Exemplary embodiments 6 and 7 now show variants in the case of which return line 67 is not connected directly to first control input 14.4, rather a valve is interconnected.
[0089]
[0090] In a similar manner, in the seventh exemplary embodiment (
[0091] 3/2-way outlet valve 80 has a third outlet valve connection 72.3 which is then connected in this exemplary embodiment (
[0092] While the above description constitutes the preferred embodiments of the present invention, it will be appreciated that the invention is susceptible to modification, variation and change without departing from the proper scope and fair meaning of the accompanying claims.
LIST OF REFERENCE NUMBERS (PART OF THE DESCRIPTION)
[0093] 1 Electropneumatic parking brake module
[0094] 2 Supply connection
[0095] 3 Compressed air supply
[0096] 4 Spring-type actuator connection
[0097] 5 Vent
[0098] 6 Spring brake cylinder
[0099] 10 Inlet-outlet valve unit
[0100] 12 Electropneumatic pilot control unit
[0101] 14 First 3/2-way valve
[0102] 14.1 Inlet connection of the first 3/2-way valve
[0103] 14.2 Working connection of the first 3/2-way valve
[0104] 14.3 Ventilating connection of the first 3/2-way valve
[0105] 14.4 First control input of the first 3/2-way valve
[0106] 16 2/2-way check valve
[0107] 16.1 First check valve connection
[0108] 16.2 Second check valve connection
[0109] 16.3 Second control input
[0110] 18 Non-return valve
[0111] 20 Second 3/2-way valve
[0112] 21 Bistable valve
[0113] 21.1 First bistable valve connection
[0114] 21.2 Second bistable valve connection
[0115] 21.3 Third bistable valve connection
[0116] 22 Third 3/2-way valve
[0117] 22.1 Inlet connection of the third 3/2-way valve
[0118] 22.2 Working connection of the third 3/2-way valve
[0119] 22.3 Ventilating connection of the third 3/2-way valve
[0120] 30 Trailer control valve connection
[0121] 32 Trailer valve
[0122] 34 Fourth 3/2-way valve
[0123] 34.1 First trailer valve connection
[0124] 34.2 Second trailer valve connection
[0125] 34.3 Third trailer valve connection
[0126] 36 Branch line
[0127] 38 Spring brake pressure line
[0128] 40 Electronic connection
[0129] 50 First pneumatic line
[0130] 52 Second pneumatic line
[0131] 54 Third pneumatic line
[0132] 56 First pneumatic control line
[0133] 58 Third pneumatic line
[0134] 60 Second pneumatic control line
[0135] 62 Fourth pneumatic line
[0136] 65 Monostable inlet-outlet valve combination
[0137] 67 Return line
[0138] 68 Throttle
[0139] 70 Inlet valve
[0140] 70.1 First inlet valve connection
[0141] 70.2 Second inlet valve connection
[0142] 70.3 Third inlet valve connection
[0143] 72 Outlet valve
[0144] 72.1 First outlet valve connection
[0145] 72.2 Second outlet valve connection
[0146] 72.3 Third outlet valve connection
[0147] 74 2/2-way inlet valve
[0148] 76 2/2-way outlet valve
[0149] 78 3/2-way inlet valve
[0150] 80 3/2-way outlet valve
[0151] ECU Electronic control unit
[0152] pA Trailer control pressure
[0153] pV Supply pressure
[0154] pVS Pressure output by the first 3/2-way valve
[0155] pF Spring brake pressure
[0156] p1 First control pressure
[0157] p2 Second control pressure
[0158] 51 First switching signal
[0159] S2 Second switching signal
[0160] S3 Third switching signal
[0161] S4 Fourth switching signal
[0162] S5 Fifth switching signal
[0163] SD Pressure signal
[0164] TCV Trailer control valve