HAND-HELD AND HAND-GUIDED RANDOM ORBITAL POLISHING OR SANDING POWER TOOL
20200189065 ยท 2020-06-18
Inventors
Cpc classification
B24B23/03
PERFORMING OPERATIONS; TRANSPORTING
International classification
Abstract
The invention refers to a hand-held and hand-guided random orbital polishing or sanding power tool (1). The tool (1) comprises a static body (31), a motor (15), an eccentric element (17) driven by the motor (15) and performing a rotational movement about a first rotational axis (10), and a plate-like backing pad (9) connected to the eccentric element (17) in a manner freely rotatable about a second rotational axis (16). The first and second rotational axes (10, 16) extend essentially parallel to one another and are spaced apart from one another. In order to provide for a power tool (1) particularly quiet and low in vibrations, it is suggested that at least part of an external circumferential surface of the eccentric element (17) has an at least discrete rotational symmetry in respect to the first rotational axis (10); and the power tool (1) comprises at least one first bearing (30) provided between the rotationally symmetric part of the external circumferential surface of the eccentric element (17) and the static body (31) of the power tool (1) so that the eccentric element (17) is guided in respect to the body (31) in a manner rotatable about the first rotational axis (10).
Claims
1. Hand-held and hand-guided random orbital polishing or sanding power tool (1), comprising a static body (31), a motor (15), an eccentric element (17) driven by the motor (15) and performing a rotational movement about a first rotational axis (10), and a plate-like backing pad (9) connected to the eccentric element (17) in a manner freely rotatable about a second rotational axis (16), wherein the first rotational axis (10) and the second rotational axis (16) extend essentially parallel to one another and are spaced apart from one another, characterized in that an external circumferential surface of the eccentric element (17) has a rotationally symmetric part having at least discrete rotational symmetry in respect to the first rotational axis (10); and the hand-held and hand-guided random orbital polishing or sanding power tool (1) comprises at least one first bearing (30) provided between the rotationally symmetric part of the external circumferential surface of the eccentric element (17) and the static body (31) of the power tool (1) so that the eccentric element (17) is guided in respect to the static body (31) in a manner rotatable about the first rotational axis (10).
2. The hand-held and hand-guided random orbital polishing or sanding power tool (1) according to claim 1, wherein the rotationally symmetric part of the external circumferential surface of the eccentric element (17) has a rotational symmetry in respect to a rotation about the first rotational axis (10) by any angle.
3. The hand-held and hand-guided random orbital polishing or sanding power tool (1) according to claim 1, wherein the at least one first bearing (30) is a ball race.
4. The hand-held and hand-guided random orbital polishing or sanding power tool (1) according to claim 1, wherein the hand-held and hand-guided random orbital polishing or sanding power tool (1) comprises at least two first bearings (30) provided between the rotationally symmetric part of the external circumferential surface of the eccentric element (17) and the static body (31) of the hand-held and hand-guided random orbital polishing or sanding power tool (1), the at least two first bearings (30) being spaced apart from each other in a direction along the first rotational axis (10).
5. The hand-held and hand-guided random orbital polishing or sanding power tool (1) according to claim 1, wherein the eccentric element (17) comprises a fulcrum pin (34) connected to the eccentric element (17) in a freely rotatable manner about the second rotational axis (16) and comprising an enlarged head portion (35) adapted for insertion into a respective recess provided on a top surface of the plate-like backing pad (9) and for releasable attachment of the plate-like backing pad (9) to the fulcrum pin (34).
6. The hand-held and hand-guided random orbital polishing or sanding power tool (1) according to claim 5, wherein the eccentric element (17) comprises at least one second bearing (37) provided between the eccentric element (17) and the fulcrum pin (34) so that the fulcrum pin (34) is guided in respect to the eccentric element (17) in a freely rotatable manner about the second rotational axis (16).
7. The hand-held and hand-guided random orbital polishing or sanding power tool (1) according to claim 6, wherein the at least one of the first bearings (30) is located on the rotationally symmetric part of the external circumferential surface of the eccentric element (17) in such a manner that it surrounds at least part of the at least one second bearing (37).
8. The hand-held and hand-guided random orbital polishing or sanding power tool (1) according to claim 1, wherein the hand-held and hand-guided random orbital polishing or sanding power tool (1) comprises a magnetic transmission arrangement (40) provided functionally between a driving shaft (18) and the eccentric element (17), the driving shaft (18) having a rotational axis corresponding to the first rotational axis (10), the magnetic transmission arrangement (40) comprising a first number of first permanent magnets (41) attached to the driving shaft (18) with alternating polarities, including being attached to a circumferential outer surface of the driving shaft (18), and a second number of second permanent magnets (42) attached to the eccentric element (17), including to a circumferential inner surface of the eccentric element (17), with alternating polarities and opposite to the first permanent magnets (41).
9. The hand-held and hand-guided random orbital polishing or sanding power tool (1) according to claim 1, wherein the hand-held and hand-guided random orbital polishing or sanding power tool (1) comprises a magnetic transmission arrangement (40) provided functionally between a driving shaft (18) and the eccentric element (17), the driving shaft (18) having a rotational axis corresponding to the first rotational axis (10), the magnetic transmission arrangement (40) comprising a first number of first permanent magnets (41) attached to the driving shaft (18) with alternating polarities and opposite to a side of the eccentric element (17) to which the plate-like backing pad (9) is connected, and a second number of second permanent magnets (42) attached to an end face of the eccentric element (17) with alternating polarities and opposite to the first permanent magnets (41).
10. The hand-held and hand-guided random orbital polishing or sanding power tool (1) according to claim 8, wherein the magnetic transmission arrangement (40) further comprises a modulator (46) with a third number of ferromagnetic segments (47) attached to the static body (31) of the hand-held and hand-guided random orbital polishing or sanding power tool (1), wherein the ferromagnetic segments (47) are located between the first permanent magnets (41) and the second permanent magnets (42).
11. The hand-held and hand-guided random orbital polishing or sanding power tool (1) according to claim 1, wherein the motor (15) of the hand-held and hand-guided random orbital polishing or sanding power tool (1) is an electric motor with electric windings (50) of a stator (51) of the motor (15) attached to the static body (31) of the hand-held and hand-guided random orbital polishing or sanding power tool (1) and permanent magnets (52) of a rotor (53) of the motor (15) attached to the eccentric element (17).
12. The hand-held and hand-guided random orbital polishing or sanding power tool (1) according to claim 11, wherein the electric motor (15) is an outrunner type with the electric windings (50) located between the first rotational axis (10) and a part of the eccentric element (17) to which the permanent magnets (42) of the electric motor (15) are attached, the eccentric element (17) with the permanent magnets (42) forming the rotor (53) of the electric motor (15).
13. The hand-held and hand-guided random orbital polishing or sanding power tool (1) according to claim 11, wherein the electric motor (15) is an inrunner type with a part of the eccentric element (17) to which the permanent magnets (42) of the electric motor (15) are attached located between the first rotational axis (10) and the electric windings (50), the eccentric element (17) with the permanent magnets (42) forming the rotor (53) of the electric motor (15).
14. The hand-held and hand-guided random orbital polishing or sanding power tool (1) according to claim 11, wherein the electric motor (15) is an axial type with the electric windings (50) located circumferentially around the first rotational axis (10) of the eccentric element (17) and on a side of the eccentric element (17) opposite to the side of the eccentric element (17) to which the backing pad (9) is connected, wherein the stator windings (50) are oriented in such a manner that a magnetic flux generated by the stator windings (50) is directed axially, and with the permanent magnets (42) of the electric motor (15) attached to an end face of the eccentric element (17) facing the stator windings (50) and located circumferentially around the first rotational axis (10) of the eccentric element (17).
15. The hand-held and hand-guided random orbital polishing or sanding power tool (1) according to claim 1, wherein the hand-held and hand-guided random orbital polishing or sanding power tool (1) comprises a turbine (60) attached to or forming an integral part of the eccentric element (17) on a part of the eccentric element (17) directed towards the backing pad (9) connected thereto.
16. The hand-held and hand-guided random orbital polishing or sanding power tool (1) according to claim 1, wherein the hand-held and hand-guided random orbital polishing or sanding power tool (1) comprises a counter weight (38; 63, 64) attached to or forming an integral part of the eccentric element (17) or a turbine (60) on a part of the eccentric element (17) directed towards the plate-like backing pad (9) connected thereto.
17. The hand-held and hand-guided random orbital polishing or sanding power tool (1) according to claim 2, wherein the at least one first bearing (30) is a ball race.
18. The hand-held and hand-guided random orbital polishing or sanding power tool (1) according to claim 2, wherein the hand-held and hand-guided random orbital polishing or sanding power tool (1) comprises at least two first bearings (30) provided between the rotationally symmetric part of the external circumferential surface of the eccentric element (17) and the static body (31) of the hand-held and hand-guided random orbital polishing or sanding power tool (1), the at least two first bearings (30) being spaced apart from each other in a direction along the first rotational axis (10).
19. The hand-held and hand-guided random orbital polishing or sanding power tool (1) according to claim 2, wherein the eccentric element (17) comprises a fulcrum pin (34) connected to the eccentric element (17) in a freely rotatable manner about the second rotational axis (16) and comprising an enlarged head portion (35) adapted for insertion into a respective recess provided on a top surface of the plate-like backing pad (9) and for releasable attachment of the plate-like backing pad (9) to the fulcrum pin (34).
20. The hand-held and hand-guided random orbital polishing or sanding power tool (1) according to claim 2, wherein the hand-held and hand-guided random orbital polishing or sanding power tool (1) comprises a magnetic transmission arrangement (40) provided functionally between a driving shaft (18) and the eccentric element (17), the driving shaft (18) having a rotational axis corresponding to the first rotational axis (10), the magnetic transmission arrangement (40) comprising a first number of first permanent magnets (41) attached to the driving shaft (18) with alternating polarities, including being attached to a circumferential outer surface of the driving shaft (18), and a second number of second permanent magnets (42) attached to the eccentric element (17), including being to a circumferential inner surface of the eccentric element (17), with alternating polarities and opposite to the first permanent magnets (41).
21. The hand-held and hand-guided random orbital polishing or sanding power tool (1) according to claim 21, wherein the motor (15) of the hand-held and hand-guided random orbital polishing or sanding power tool (1) is an electric motor with electric windings (50) of a stator (51) of the motor (15) attached to the static body (31) of the hand-held and hand-guided random orbital polishing or sanding power tool (1) and permanent magnets (52) of a rotor (53) of the motor (15) attached to the eccentric element (17).
Description
[0023] Further features and advantages of the present invention will be described in more detail with reference to the accompanying drawings. These show:
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[0046] The power tool 1 shown in
[0047] The power tool 1 has a plate-like backing pad 9 rotatable about a first rotational axis 10. In particular, the backing pad 9 of the tool 1 shown in
[0048] The backing pad 9 is made of a rigid material, preferably a plastic material, which on the one hand is rigid enough to carry and support a tool accessory 12 for performing a desired work on a surface (e.g. polishing or sanding the surface of a vehicle body, a boat or aircraft hull) during the intended use of the power tool 1 and to apply a force to the backing pad 9 and the tool accessory 12 in a direction downwards and essentially parallel to the first rotational axis 10 and which on the other hand is flexible enough to avoid damage or scratching of the surface to be worked by the backing pad 9 or the tool accessory 12, respectively. For example, in the case where the power tool 1 is a polisher, the tool accessory 12 may be a polishing material comprising but not limited to a foam or sponge pad, a microfiber pad, and a real or synthetic lambs' wool pad. In
[0049] The bottom surface of the backing pad 9 is provided with means for releasably attaching the tool accessory 12 thereto. The attachment means can comprise a first layer of a hook-and-loop fastener (or Velcro) on the bottom surface of the backing pad 9, wherein the top surface of the tool accessory 12 is provided with a corresponding second layer of the hook-and-loop fastener. The two layers of the hook-and-loop fastener may interact with one another in order to releasably but safely fix the tool accessory 12 to the bottom surface of the backing pad 9. Of course, with other types of power tools 1, the backing pad 9 and the tool accessory 12 may be embodied differently.
[0050] Now turning to the inside of the power tool 1 shown in
[0051] The present invention in particular refers to a special design of the eccentric element 17. In the prior art, the eccentric element 17 is fixedly attached to the drive shaft 18 in a torque proof manner. The driving shaft 18 is guided by one or more bearings in respect to a static body of the power tool 1. The static body may be fixed to the housing 2 of the power tool 1 or could be the housing 2 itself. The bearings allow a rotation of the driving shaft 18 about the first rotational axis 10. The eccentric element 17 has no separate bearings. During rotation about the first rotational axis 10 the eccentric element 17 is only guided by the bearings assigned to the driving shaft 18. In this conventional construction of the known power tools 1 the eccentric element 17 is spaced apart rather far from the bearings assigned to the driving shaft 18. Due to the rather high weight of the eccentric element 17 (including the backing pad 9, the tool accessory 12 and a counter weight connected thereto) in combination with the eccentric movement about the first rotational axis 10 at rather high speeds (up to 12,000 rpm), there are considerable lateral forces exerting on the eccentric element 17 and moments exerted on the driving shaft 18 to which it is attached. This may cause considerable vibrations and leads to a rather high mechanical load exerted on the driving shaft 18 and the bearings guiding it.
[0052] These drawbacks are overcome by the power tool 1 according to the present invention and its special eccentric element 17. A simple embodiment of the eccentric element 17 according to the invention is shown in
[0053] The main idea of the present invention is to provide the eccentric element 17 of a random orbital power tool 1 with at least one separate bearing 30 for directly guiding the eccentric element 17 during its rotation about the first rotational axis 10. The bearing 30 can absorb the lateral forces directly from the rotating eccentric element 17 (including the backing pad 9, the tool accessory 12 and a counter weight connected thereto). This has the advantage that vibrations of the power tool 1 during its operation resulting from the eccentric element 17 (including the backing pad 9, the tool accessory 12 and a counter weight connected thereto) at high speeds (up to 12,000 rpm) can be significantly reduced. Preferably, the eccentric element 17 is provided with at least two bearings 30 spaced apart from each other in the direction of the first rotational axis 10, in particular located at opposite ends of the eccentric element 17 along the first rotational axis 10. The bearings 30 are preferably an annular ball race. In particular, it is suggested that the two bearings 30 are inclined support bearings configured as an O-arrangement. This can increase the effective distance between two bearings 30 and allows absorption of larger tilting moments.
[0054] In case the eccentric element 17 is fixedly attached to or forms an integral part of the driving shaft 18 (see
[0055] In order to allow a direct guiding of the eccentric element 17 by means of the bearings 30, at least that part of the external circumferential surface of the eccentric element 17, where the bearings 30 are provided, has an at least discrete rotational symmetry in respect to the first rotational axis. Preferably, the rotationally symmetric part of the external circumferential surface of the eccentric element 17 has a rotational symmetry in respect to a rotation about the first rotational axis 10 by any angle (so-called circular symmetry). This means that the rotationally symmetric part of the external circumferential surface of the eccentric element 17 has a cylindrical form, wherein the cylinder axis corresponds to the first rotational axis 10 of the eccentric element 17. The bearings 30 are provided on the cylindrical part of the eccentric element 17 and guides the eccentric element 17 in respect to the static body 31 (e.g. the housing or a separate chassis attached to the housing) of the power tool 1.
[0056] The eccentric element 17 comprises an eccentric seat 33 where a fulcrum pin 34 is inserted and guided in a freely rotatable manner about the second rotational axis 16. The fulcrum pin 34 comprises attachment means 35, e.g. an enlarged head portion, to which the backing pad 9 may be releasably attached. To this end, a recess is provided on a top surface of the backing pad 9, wherein the internal circumferential form of the recess corresponds to the external circumferential form of the attachment means 35. The fulcrum pin 34 has a threaded bore 36, into which a screw can be screwed after insertion of the attachment means 35 into the recess of the backing pad 9, thereby releasably fixing the backing pad 9 to the fulcrum pin 34. Preferably, the eccentric element 17 comprises at least one second bearing 37 at the eccentric seat 33 and provided between the eccentric element 17 and the fulcrum pin 34 so that the fulcrum pin 34 is guided in respect to the eccentric element 17 in a freely rotatable manner about the second rotational axis 16.
[0057] At least one of the first bearings 30 is preferably located on the rotationally symmetric part of the external circumferential surface of the eccentric element 17 in such a manner that it surrounds at least part of the eccentric seat 33 and the second bearing 37, respectively. With other words, the first bearing 30 located towards the bottom of the eccentric element 17 and the second bearing 37 are located in the same horizontal plane. This provides for a particularly good and effective absorption of the lateral forces introduced into the eccentric element 17 by the backing pad 9 through the fulcrum pin 34, which is guided in the second bearing 37. A separate counterweight 38 is provided on a side of the first rotational axis 10 opposite to the second rotational axis 16, The counterweight 38 may be an integral part of the eccentric element 17. Preferably, the counterweight 38 is a part separate from the eccentric element 17 and attached thereto, for example, by means of one or more screws.
[0058] According to a more sophisticated embodiment shown in
[0059] The magnetic transmission arrangement 40 may simply provide for a decoupling effect and torque transmission between the driving shaft 18 and the eccentric element 17, making the eccentric element 17 rotate at the same speed as the driving shaft 18 (gear ratio of 1). Alternatively, the transmission arrangement 40 can also have the characteristic of a gear mechanism with a gear ratio 1. In particular, it is suggested that the magnetic transmission arrangement 40 has a gear ratio of >1, which means that the output (eccentric element 17) rotates at a lower speed about the first rotational axis 10 than the input (driving shaft 18), thereby increasing the torque at the eccentric element 17 and, consequently, at the backing pad 9. A gear ratio of 1 can be achieved by providing the same number of first permanent magnets 41 and second permanent magnets 42 on the driving shaft 18 and the eccentric element 17, respectively. A gear ratio 1 can be achieved by providing a different number of first permanent magnets 41 and second permanent magnets 42 on the respective parts. In the shown embodiment, there are two pole pairs of first permanent magnets 41 and four pole pairs of second permanent magnets 42. The magnetic transmission arrangement 40 further comprises a modulator 46 with a third number of segments 47 made of ferromagnetic material, e.g. steel, which are attached to the static body 31 of the power tool 1. The ferromagnetic segments 47 are located between the first permanent magnets 41 and the second permanent magnets 42. The modulator 46 alters the magnetic field and optimises the magnetic flux between the first permanent magnets 41 and the second permanent magnets 42. In the embodiment shown in
[0060] Alternatively, the magnetic transmission arrangement 40 may be of an axial type (see
[0061] According to another embodiment of the present invention shown in
[0062] The outrunner type is shown in
[0063] The inrunner type is shown in
[0064] The electric motor 15 could also be of an axial type, as is shown in
[0065] Furthermore, according to another preferred embodiment of the present invention, which is shown in
[0066] This embodiment has the advantage that the unit comprising the eccentric element 17 and the turbine 60 and possibly further comprising a magnetic transmission arrangement 40 (see
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