BEARING ASSEMBLY INCLUDING ACTIVE VIBRATION CONTROL
20200191017 ยท 2020-06-18
Assignee
Inventors
Cpc classification
F16C2202/36
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01D25/164
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2260/38
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16C2233/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16C2360/23
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y02T50/60
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
F05D2260/407
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16F15/0237
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16F15/027
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16C19/527
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16C27/045
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01D25/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2260/962
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16C27/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01D21/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16C19/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
Abstract
A bearing assembly for a rotatable shaft, the bearing assembly comprising: a bearing housing; a bearing located within the bearing housing having an axis of rotation and arranged to receive a rotatable shaft; a first spring bar that couples the bearing to the bearing housing, the first spring bar being configured to tune vibrations of the rotatable shaft; and a first piezoelectric actuator disposed between the bearing housing and the first spring bar, the first piezoelectric actuator being configured to extend in a first direction, wherein extension of the piezoelectric actuator in the first direction displaces the first spring bar relative to the bearing housing.
Claims
1. A gas turbine engine having a bearing assembly for a rotatable shaft, the bearing assembly comprising: a bearing housing; a bearing located within the bearing housing having an axis of rotation and arranged to receive a rotatable shaft; a first spring bar that couples the bearing to the bearing housing, the first spring bar being configured to tune vibrations of the rotatable shaft; and a first piezoelectric actuator disposed between the bearing housing and the first spring bar, the first piezoelectric actuator being configured to extend in a perpendicular direction to the axis of rotation of the bearing, wherein extension of the piezoelectric actuator in the first direction displaces the first spring bar relative to the bearing housing.
2. The gas turbine engine according to claim 1, wherein the first spring bar is configured to act as a lever between the bearing housing and the bearing.
3. The gas turbine engine according to claim 1, further comprising: a second spring bar that couples the bearing to the bearing housing at a position on the opposite side of the axis of rotation of the bearing to the first spring bar, the second spring bar being configured to tune vibrations of the rotatable shaft; and a second piezoelectric actuator disposed between the bearing housing and the second spring bar, the second piezoelectric actuator being configured to extend in a second direction, wherein extension of the second piezoelectric actuator in the second direction displaces the second spring bar relative to the bearing housing.
4. The gas turbine engine according to claim 3, wherein the second direction is anti-parallel to the first direction.
5. The gas turbine engine according to claim 3, further comprising: a third spring bar that couples the bearing to the bearing housing, the third spring bar being configured to tune vibrations of the rotatable shaft; a third piezoelectric actuator disposed between the bearing housing and the third spring bar, the third piezoelectric actuator being configured to extend in a third direction; a fourth spring bar that couples the bearing to the bearing housing, the fourth spring bar being configured to tune vibrations of the rotatable shaft; a fourth piezoelectric actuator disposed between the bearing housing and the fourth spring bar, the fourth piezoelectric actuator being configured to extend in a fourth direction, wherein extension of the third piezoelectric actuator in the third direction displaces the third spring bar relative to the bearing housing, wherein extension of the fourth piezoelectric actuator in the fourth direction displaces the fourth spring bar relative to the bearing housing, and wherein the third spring bar and the fourth spring bar couple the bearing to the bearing housing at positions opposite one another with respect to the axis of rotation of the bearing.
6. The gas turbine engine according to claim 5, wherein the fourth direction is anti-parallel to the third direction.
7. The gas turbine engine according to claim 5, wherein the first spring bar, the second spring bar, the third spring bar and the fourth spring bar are equally spaced around the bearing.
8. The gas turbine engine according to claim 7, wherein the gas turbine engine further comprises: an engine core comprising a turbine, a compressor, and a core shaft connecting the turbine to the compressor; a fan located upstream of the engine core, the fan comprising a plurality of fan blades; and a gearbox that receives an input from the core shaft and outputs drive to the fan so as to drive the fan at a lower rotational speed than the core shaft.
9. The gas turbine engine according to claim 8, wherein the turbine is a first turbine, the compressor is a first compressor, and the core shaft is a first core shaft; the engine core further comprises a second turbine, a second compressor, and a second core shaft connecting the second turbine to the second compressor; and the second turbine, second compressor, and second core shaft are arranged to rotate at a higher rotational speed than the first core shaft.
10. A method of minimising out-of-balance vibrations in a bearing assembly of a gas turbine engine, the bearing assembly comprising: a bearing housing; a bearing located within the bearing housing having an axis of rotation and arranged to receive a rotatable shaft; a first spring bar that couples the bearing to the bearing housing, the first spring bar being configured to tune vibrations of the rotatable shaft; and a first piezoelectric actuator between the bearing housing and the first spring bar, the first piezoelectric actuator being configured to extend in a first direction; the method comprising the steps of: rotating the bearing within the bearing housing; detecting the magnitude of vibrations received at the bearing housing due to rotation of the bearing; and extending the piezoelectric actuator in the first direction to displace the first spring bar relative to the bearing housing to reduce the magnitude of the vibrations received at the housing.
11. The method according to claim 10, wherein the bearing assembly comprises: a second spring bar that couples the bearing to the bearing housing at a position on the opposite side of the axis of rotation of the bearing to the first spring bar, the second spring bar being configured to tune vibrations of the rotatable shaft; and a second piezoelectric actuator disposed between the bearing housing and the second spring bar, the second piezoelectric actuator being configured to extend in a second direction; the method further comprising the step of: extending the second piezoelectric actuator in the second direction to displace the second spring bar relative to the bearing housing to reduce the magnitude of the vibrations received at the housing.
12. The method according to claim 11, wherein the bearing assembly comprises: a third spring bar that couples the bearing to the bearing housing, the third spring bar being configured to tune vibrations of the rotatable shaft; a third piezoelectric actuator between the bearing housing and the third spring bar, the third piezoelectric actuator being configured to extend in a third direction; a fourth spring bar that couples the bearing to the bearing housing at a position on the opposite side of the axis of rotation of the bearing to the third spring bar, the fourth spring bar being configured to tune vibrations of the rotatable shaft; and a fourth piezoelectric actuator disposed between the bearing housing and the fourth spring bar, the fourth piezoelectric actuator being configured to extend in a fourth direction; the method further comprising the steps of: extending the third piezoelectric actuator in the third direction to displace the third spring bar relative to the bearing housing to reduce the magnitude of the vibrations received at the housing; and extending the fourth piezoelectric actuator in the fourth direction to displace the fourth spring bar relative to the bearing housing to reduce the magnitude of the vibrations received at the housing.
13. The method according to claim 10, wherein the step of detecting the amplitude of vibrations received at the bearing housing due to rotation of the bearing is performed by an accelerometer coupled to the bearing housing and arranged to provide an output proportional to the magnitude of vibrations received at the bearing housing.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0060] Embodiments will now be described by way of example only, with reference to the Figures, in which:
[0061]
[0062]
[0063]
[0064]
[0065]
DETAILED DESCRIPTION OF THE DISCLOSURE
[0066] Aspects and embodiments of the present disclosure will now be discussed with reference to the corresponding drawings. Other aspects and embodiments will be apparent to those skilled in the art.
[0067]
[0068] In use, the core airflow A is accelerated and compressed by the low pressure compressor 14 and directed into the high pressure compressor 15 where further compression takes place. The compressed air exhausted from the high pressure compressor 15 is directed into the combustion equipment 16 where it is mixed with fuel and the mixture is combusted. The resultant hot combustion products then expand through, and thereby drive, the high pressure and low pressure turbines 17, 19 before being exhausted through the core exhaust nozzle 20 to provide some propulsive thrust. The high pressure turbine 17 drives the high pressure compressor 15 by a suitable interconnecting shaft 27. The fan 23 generally provides the majority of the propulsive thrust. The epicyclic gearbox 30 is a reduction gearbox.
[0069] An exemplary arrangement for a geared fan gas turbine engine 10 is shown in
[0070] Note that the terms low pressure turbine and low pressure compressor as used herein may be taken to mean the lowest pressure turbine stages and lowest pressure compressor stages (i.e. not including the fan 23) respectively and/or the turbine and compressor stages that are connected together by the interconnecting shaft 26 with the lowest rotational speed in the engine (i.e. not including the gearbox output shaft that drives the fan 23). In some literature, the low pressure turbine and low pressure compressor referred to herein may alternatively be known as the intermediate pressure turbine and intermediate pressure compressor. Where such alternative nomenclature is used, the fan 23 may be referred to as a first, or lowest pressure, compression stage.
[0071] The epicyclic gearbox 30 is shown by way of example in greater detail in
[0072] The epicyclic gearbox 30 illustrated by way of example in
[0073] It will be appreciated that the arrangement shown in
[0074] Accordingly, the present disclosure extends to a gas turbine engine having any arrangement of gearbox styles (for example star or planetary), support structures, input and output shaft arrangement, and bearing locations.
[0075] Optionally, the gearbox may drive additional and/or alternative components (e.g. the intermediate pressure compressor and/or a booster compressor).
[0076] Other gas turbine engines to which the present disclosure may be applied may have alternative configurations. For example, such engines may have an alternative number of compressors and/or turbines and/or an alternative number of interconnecting shafts. By way of further example, the gas turbine engine shown in
[0077] The geometry of the gas turbine engine 10, and components thereof, is defined by a conventional axis system, comprising an axial direction (which is aligned with the rotational axis 9), a radial direction (in the bottom-to-top direction in
[0078]
[0079] The bearing assembly 41 comprises a bearing housing 42. A bearing 43 is located within the bearing housing 42, the bearing 43 comprising an inner race 44, having an outer groove, an outer race 46, having an inner groove, and ball bearings 48 received between the inner race 44 and outer race 46 in the inner and outer grooves. While ball bearings 48 are used in the embodiment of
[0080] A rotatable shaft 50 is received in the bearing. The inner race 44 is received over and attached to the rotatable shaft 50.
[0081] A first spring bar 52 couples the bearing 43 to the bearing housing 42. An end of the first spring bar 52 is connected to the outer race 46. An opposite end of the first spring bar 52 is connected to the bearing housing 42.
[0082] The inner race 44 is arranged to rotate relative to the outer race 46 by virtue of the ball bearings 48, and so the bearing has an axis of rotation. As the inner race 44 is received over and attached to the rotatable shaft 50, and the outer race 46 is connected to the bearing housing 42 via the first spring bar 52, it can be seen that the rotatable shaft 50 is arranged to rotate in the bearing 43 relative to the bearing housing 42. The axis of rotation of the bearing 43 is arranged along a horizontal direction in the orientation shown in
[0083] A first piezoelectric actuator 54 is disposed between the bearing housing 42 and the first spring bar 52. The first piezoelectric actuator 54 is configured to extend in a first direction. In the embodiment shown in
[0084] The first piezoelectric actuator 54 comprises an inline force sensor 56 at its interface with the bearing housing 42. The first piezoelectric actuator 54 is coupled to a mounting ring 58 at its interface with the first spring bar 52. As can be best seen in
[0085] A preload spring 60 is disposed around the first piezoelectric actuator 54. The preload spring 60 is coupled to the bearing housing 42 and exerts a predetermined force on the first spring bar 52. As the preload spring 60 is wound around the first piezoelectric actuator 54, the predetermined force is exerted on the first spring bar 52 against the first direction. The predetermined force exerted by the preload spring 60 is set so as to compress the piezoelectric actuator 54 to a neutral point, wherein an application of voltage will, depending on polarity, either cause an extension towards its original length or retraction towards its minimum acceptable length. This ensures that the piezoelectric actuator 54 normally remains in compression, which extends the life of the piezoelectric actuator 54.
[0086] A squeeze film 62 is provided between the first spring bar 52 and the bearing housing 42. The squeeze film 62 acts to dampen vibrations caused by the rotation of the rotatable shaft 50.
[0087] A similar arrangement is provided between the bearing 43 and the bearing housing 42 at a position diametrically opposite the first spring bar 52.
[0088] A second spring bar 64 couples the bearing to the bearing housing 42. An end of the second spring bar 64 is connected to the outer race 46. An opposite end of the second spring bar 64 is connected to the bearing housing 42.
[0089] The inner race 44 is arranged to rotate relative to the outer race 46 by virtue of the ball bearings 48. As the inner race 44 is received over and attached to the rotatable shaft 50, and the outer race 46 is connected to the bearing housing 42 via the second spring bar 64, it can be seen that the rotatable shaft 50 is arranged to rotate in the bearing 43 relative to the bearing housing 42. The axis of rotation of the bearing 43 is arranged along a horizontal direction in the orientation shown in
[0090] A second piezoelectric actuator 66 is disposed between the bearing housing 42 and the second spring bar 64. The second piezoelectric actuator 66 is configured to extend in a second direction. In the embodiment shown in
[0091] The second piezoelectric actuator 66 comprises an inline force sensor 68 at its interface with the bearing housing 42. The second piezoelectric actuator 66 is coupled to the mounting ring 58 at its interface with the second spring bar 64. A preload spring 72 is disposed around the second piezoelectric actuator 66. The preload spring 72 is coupled to the bearing housing 42 and exerts a predetermined force on the second spring bar 64. As the preload spring 72 is wound around the second piezoelectric actuator 66, the predetermined force is exerted on the second spring bar 64 against the second direction. The predetermined force exerted by the preload spring 72 is set so as to compress the piezoelectric actuator 64 to a neutral point, wherein an application of voltage will, depending on polarity, either cause an extension towards its original length or retraction towards its minimum acceptable length. This ensures that the piezoelectric actuator 64 normally remains in compression, which extends the life of the piezoelectric actuator 64.
[0092] A squeeze film 73 is provided between the second spring bar 64 and the bearing housing 42. The squeeze film 73 acts to dampen vibrations caused by the rotation of the rotatable shaft 50.
[0093] An accelerometer 100 is coupled to the bearing housing 42 and arranged to detect vibrations of the bearing housing 42. The accelerometer 100 is configured to produce an output which is proportional to the magnitude of the detected vibrations. The accelerometer 100 is communicatively coupled to a controller 102. While a coupling is a wired connection in the embodiment shown in
[0094]
[0095] In the view of
[0096] A third spring bar 74 couples the bearing 43 to the bearing housing 42. An end of the third spring bar 74 is connected to the outer race 46. An opposite end of the third spring bar 74 is connected to the bearing housing 42.
[0097] The inner race 44 is arranged to rotate relative to the outer race 46 by virtue of the ball bearings 48. As the inner race 44 is received over and attached to the rotatable shaft 50, and the outer race 46 is connected to the bearing housing 42 via the third spring bar 74, it can be seen that the rotatable shaft 50 is arranged to rotate in the bearing 43 relative to the bearing housing 42. The axis of rotation of the bearing 43 is into, or out of, the page in the orientation shown in
[0098] A third piezoelectric actuator 76 is disposed between the bearing housing 42 and the third spring bar 74. The third piezoelectric actuator 76 is configured to extend in a third direction. In the embodiment shown in
[0099] The third piezoelectric actuator 76 comprises an inline force sensor 78 at its interface with the bearing housing 42. The third piezoelectric actuator 76 is coupled to the mounting ring 58 at its interface with the third spring bar 74.
[0100] A preload spring 82 is disposed around the third piezoelectric actuator 76. The preload spring 82 is coupled to the bearing housing 42 and exerts a predetermined force on the third spring bar 74. As the preload spring 82 is wound around the third piezoelectric actuator 76, the predetermined force is exerted on the third spring bar 74 against the third direction. The predetermined force exerted by the preload spring 82 is set so as to compress the piezoelectric actuator 76 to a neutral point, wherein an application of voltage will, depending on polarity, either cause an extension towards its original length or retraction towards its minimum acceptable length. This ensures that the piezoelectric actuator 76 normally remains in compression, which extends the life of the piezoelectric actuator 76.
[0101] A fourth spring bar 84 couples the bearing to the bearing housing 42. An end of the fourth spring bar 84 is connected to the outer race 46. An opposite end of the fourth spring bar 84 is connected to the bearing housing 42.
[0102] The inner race 44 is arranged to rotate relative to the outer race 46 by virtue of the ball bearings 48. As the inner race 44 is received over and attached to the rotatable shaft 50, and the outer race 46 is connected to the bearing housing 42 via the fourth spring bar 84, it can be seen that the rotatable shaft 50 is arranged to rotate in the bearing 43 relative to the bearing housing 42. The axis of rotation of the bearing 43 is into, or out of, the page in the orientation shown in
[0103] A fourth piezoelectric actuator 86 is disposed between the bearing housing 42 and the fourth spring bar 84. The fourth piezoelectric actuator 86 is configured to extend in a fourth direction. In the embodiment shown in
[0104] The fourth piezoelectric actuator 86 comprises an inline force sensor 88 at its interface with the bearing housing 42. The fourth piezoelectric actuator 86 is coupled to the mounting ring 58 at its interface with the fourth spring bar 84.
[0105] A preload spring 92 is disposed around the fourth piezoelectric actuator 86. The preload spring 92 is coupled to the bearing housing 42 and exerts a predetermined force on the fourth spring bar 84. As the preload spring 92 is wound around the fourth piezoelectric actuator 86, the predetermined force is exerted against the fourth spring bar 84 in the third direction. The predetermined force exerted by the preload spring 92 is set so as to compress the piezoelectric actuator 86 to a neutral point, wherein an application of voltage will, depending on polarity, either cause an extension towards its original length or retraction towards its minimum acceptable length. This ensures that the piezoelectric actuator 86 normally remains in compression, which extends the life of the piezoelectric actuator 86.
[0106] As can be seen in
[0107] In the configuration shown in
[0108] As described above with reference to
[0109] The controller 102 is coupled to the first piezoelectric actuator 54, the second piezoelectric actuator 66, the third piezoelectric actuator 76 and the fourth piezoelectric actuator 86, and is configured to be able to operate each of the actuators to cause them to extend or retract along their respective directions. The controller 102 comprises a memory storing logic, wherein said logic includes a feedback loop which checks the output of the accelerometer 100, extends or retracts one or more of the actuators, and then re-checks the output of the accelerometer 100. Using this loop the controller 102 acts to minimize the output of the accelerometer 100. The minimum of the output of the accelerometer corresponds to the centre of mass of the rotatable shaft 50 being positioned at the axis of rotation of the bearing.
[0110] The bearing assembly described with reference to
[0111] The bearing assembly may make use of resonant vibration modes occurring within the operational range of the engine. When the engine operates within a resonant vibration mode the stiffness of the spring bar is reduced, which, in turn, reduces the force required to displace the spring bar. Consequently, a smaller piezoelectric actuator can be used. The use of a smaller piezoelectric actuator reduces the packaging size of the actuator, as well as the weight of the actuator.
[0112] The bearing housing described above may be a housing of a gas turbine engine, such as an intermediate casing. While the housing 42 is shown as a single housing that supports the spring bars, the actuators and the squeeze films, in practice each of these components could be supported by a separate housing, or some subsets of the components could be supported by common housings.
[0113] While the above example includes four piezoelectric actuators, any number of piezoelectric actuators could be used.
[0114] Additionally, while in the example described above each actuator acts on a respective discrete spring bar, in some embodiments a unitary squirrel cage component could be provided between the bearing and the bearing housing. In this case, the squirrel cage effectively comprises a number of spring bars extending between annular end portions that join the ends of the spring bars together. Each actuator may act on a spring bar of the squirrel cage. The cage could comprise perforations to increase its flexibility.
[0115] It will be understood that the invention is not limited to the embodiments above-described and various modifications and improvements can be made without departing from the concepts described herein. Except where mutually exclusive, any of the features may be employed separately or in combination with any other features and the disclosure extends to and includes all combinations and sub-combinations of one or more features described herein.