PRETENSIONER TUBE FOR A BELT TENSIONER

Abstract

A tensioner tube (18) for guiding a load transmission element (20) for a belt tensioner comprises an exit end (32) and a tube section (34) adjacent to the exit end (32), the tube section (34) being configured and arranged so that the longitudinal axis (L) of the tube section (34) is substantially tangent to the drive gear (14), wherein an elongate projection (36) protruding into the interior of the tube, the longitudinal axis (I) of which is inclined in relation to the longitudinal axis (L) of the tube section (34), is formed in the tube section (34) adjacent to the exit end (32). A belt tensioner for a seat belt system comprises a pyrotechnically movable load transmission element (20) and a drive gear (14) which can be driven by the movable load transmission element (20). The load transmission element (20) is guided in a tensioner tube (18) of the above-mentioned type.

Claims

1-8. (canceled)

9. A wound tensioner tube (18) for a belt tensioner to guide an elongate load transmission element (20) made from a substantially deformable material, comprising an exit end (32) provided for being directed to a drive gear (14) of the belt tensioner, and a tube section (34) adjacent to the exit end (32), the tube section (34) being configured and arranged so that the longitudinal axis (L) of the tube section (34) is substantially tangent to the drive gear (14), wherein in the tube section (34) adjacent to the exit end (32), an elongate projection (36) protruding into the interior of the tube is formed the longitudinal axis (I) of which is inclined in relation to the longitudinal axis (L) of the tube section (34).

10. The tensioner tube (18) according to claim 9, wherein the elongate projection (36) is arranged so that, based on the tangent (T) to the drive gear, its longitudinal axis (I) is outwardly inclined in relation to the curvature of the tensioner tube (18).

11. The tensioner tube according to claim 9, wherein the angle (α) between the longitudinal axis (L) of the tube section and the longitudinal axis (I) of the elongate projection ranges from 5° to 20°.

12. The tensioner tube according to claim 11, wherein the angle (α) is about 15°.

13. The tensioner tube according to claim 9, wherein the elongate projection (36) is formed by an embossing.

14. The tensioner tube according to claim 9, wherein the elongate projection (36) has a substantially V-shaped cross-section.

15. The tensioner tube according to claim 9, wherein a first plane (X) extends across the longitudinal axis (L) of the tube section and the longitudinal axis (I) of the elongate projection, that a second plane (Y) extends across the outer axle (40) close to the drive gear and the outer axle (42) distant from the drive gear of the tube section, and in that the first plane (X) and the second plane (Y) enclose an angle (β) of about 90°.

16. A belt tensioner for a seat belt system, comprising a pyrotechnically movable load transmission element (20) and a drive gear (14) which can be driven by the movable load transmission element (20), wherein the load transmission element (20) is guided in a tensioner tube (18) according to claim 9.

Description

DESCRIPTION OF THE DRAWINGS

[0014] Further features and advantages of the invention will be evident from the following description and from the attached drawings which are referred to, and wherein:

[0015] FIG. 1 shows an exploded view of a belt retractor comprising a belt tensioner according to the invention;

[0016] FIG. 2 shows a sectional view of the assembled belt retractor;

[0017] FIG. 3 shows a detail view of a tensioner tube according to the invention;

[0018] FIG. 4 shows a section across the tensioner tube according to the invention along the line IV-IV.

DESCRIPTION

[0019] In FIG. 1, the substantial components of a belt retractor comprising a pyrotechnically driven belt tensioner are illustrated. FIG. 2 shows the belt retractor in the assembled state.

[0020] In a retractor frame 10, a belt reel 12 onto which webbing can be wound and from which webbing can be unwound is rotatably supported. A drive gear 14 having external teeth and, resp., having turbine blades which is coupled to the belt reel 12 is rotatably supported on the frame 10.

[0021] The belt tensioner of the belt retractor includes a pyrotechnical drive unit with an igniter 16 as well as a load transmission element 20 movably disposed in a tensioner tube 18. The components of the belt tensioner are accommodated at least partly in a tensioner case 22 that is mounted on the retractor frame 10.

[0022] Further, a stop disk 24, a coil spring 26 disposed therein and a cover 28 are attached to the drive gear 14. These components form a so-called spring side of the belt retractor which is not important to the function of the belt tensioner, however.

[0023] In the FIGS. 3 and 4, the tensioner tube 18 is illustrated in greater detail. The tensioner tube 18 has a first open end 30 that is tightly connected to the pyrotechnic drive unit. At the other tube end of the tensioner tube 18, the exit end 32 is formed which is disposed immediately adjacent to the drive gear 14, i.e., the exit end 32 is directed toward the drive gear 14. Accordingly, the outer part 44 distant from the drive gear of the tube section protrudes beyond the center of the drive gear.

[0024] The load transmission element 20 is movably disposed in the tensioner tube 18. A pressure chamber is formed in the tensioner tube between the pyrotechnic drive unit and the load transmission element 20. The outer diameter of the load transmission element 20 is slightly smaller than the inner diameter of the tensioner tube.

[0025] Between the first end 30 and the exit end 32 the tensioner tube is wound, with the tube section of the tensioner tube adjacent to the exit end being straight and extending tangentially to the drive gear. The longitudinal axis L of the tube section 34 forms a tangent T to the drive gear 14.

[0026] In the tube section 34, an elongate projection 36 is configured in the form of an impression directed to the interior of the tube. Said elongate projection 36 has a V-shaped cross-section. The longitudinal axis I of the elongate projection 36 is inclined outwardly in relation to the tangent T, viz. at an angle α of about 15°.

[0027] The elongate projection 36 is formed at the lateral surface of the tube section 34 facing away from the open end 30. Accordingly, the longitudinal axis L of the tube section 34 and the longitudinal axis I of the elongate projection 36 form a first plane X. A second plane Y is formed by the outer axis 40 close to the drive and the outer axis 42 distant from the drive of the tube section 34. The two planes X and Y enclose an angle β of 90°.

[0028] In the case of restraint, the pyrotechnic drive unit is activated and generates compressed gas which expands in the pressure chamber located between the drive unit and the load transmission element 20. Thus, the load transmission element 20 is pressurized inside the tensioner tube 18 so that the load transmission element 20 is moved away from the igniter 16. The load transmission element 20 exits the tensioner tube 18 through the exit end 32 and engages in the drive gear 14. Thus, the drive gear 14 is made to rotate. The drive gear 14 in turn makes the belt reel 12 coupled to the drive gear 14 to rotate in the winding direction of the webbing, and webbing is wound onto the belt reel 12.

[0029] When the load transmission element 20 exits the tensioner tube, it is guided by the elongate projection 36 in the direction of the outer part 44 distant from the drive so that the load transmission element is guided along the tube wall distant from the drive and a tangential run-in is ensured.