HARMONIC REDUCER AND INDUSTRIAL ROBOT
20230235815 · 2023-07-27
Inventors
Cpc classification
F16H57/043
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y02P70/10
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
F16H57/0427
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H57/027
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H57/0454
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H19/08
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H2019/085
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H57/029
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H49/001
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F16H57/027
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H49/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H19/08
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H57/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A harmonic reducer includes a shaft having a first through hole extending from a first end to a second end of the shaft; a wave generator arranged on the shaft and being rotatable along with the shaft; a flexible spline arranged around the wave generator; a circular spline arranged around the flexible spline; a first flange coupled to the shaft via a first bearing and coupled to the flexible spline; and a second flange coupled to the shaft via a second bearing and coupled to the circular spline. One of the flanges is arranged near to the first end of the shaft. A cavity is provided between the one of the flanges and the first end of the shaft, such that it is in fluid communication with an external environment via the first through hole.
Claims
1. A harmonic reducer comprising: a shaft comprising a first through hole extending from a first end to a second end of the shaft in an axial direction (X) of the shaft; a wave generator arranged on the shaft and being rotatable along with the shaft; a flexible spline arranged around the wave generator; a circular spline arranged around the flexible spline; a first flange coupled to the shaft via a first bearing and coupled to the flexible spline; and a second flange coupled to the shaft via a second bearing and coupled to the circular spline, wherein one of the first and second flanges is arranged near to the first end of the shaft, and wherein a cavity is provided between the one of the first and second flanges and the first end of the shaft, and is in fluid communication with an external environment via the first through hole.
2. The harmonic reducer according to claim 1, further comprising a porous material arranged in the first through hole.
3. The harmonic reducer according to claim 1, further comprising a sealing mechanism configured to selectively allow the cavity to be in fluid communication with the external environment via the first through hole in accordance with an internal pressure of the cavity.
4. The harmonic reducer according to claim 3, wherein the sealing mechanism comprises: a base element coupled to the first end of the shaft and comprising a second through hole in fluid communication with the first through hole; a first sealing element arranged on the base element and comprising one or more openings and a sealing surface surrounding the one or more openings, the one or more openings being configured to communicate the cavity with the second through hole; and a second sealing element arranged between the first sealing element and the base element, and comprising an elastic sealing lip configured to contact the sealing surface of the first sealing element to block the communication between the cavity and the second through hole when the internal pressure of the cavity is below a pressure threshold and configured to be pushed away from the sealing surface of the first sealing element to communicate the cavity with the second through hole when the internal pressure of the cavity is above the pressure threshold.
5. The harmonic reducer according to claim 4, wherein the base element comprises: a mounting part inserted into the first through hole at the first end of the shaft, the second through hole being provided on the mounting part; and a receiving part comprising a first receiving space, a second receiving space and a step between the first receiving space and the second receiving space the second receiving space being closer to the mounting part than the first receiving space.
6. The harmonic reducer according to claim 5, wherein the first sealing element further comprises: a sealing part arranged in the first receiving space and supported by the step, the one or more openings and the sealing surface being provided on the sealing part; and a mounting pillar coupled to the sealing part and configured to mount the second sealing element.
7. The harmonic reducer according to claim 6, wherein the second sealing element further comprises: a supporting part configured to support the elastic sealing lip and comprising a mounting hole into which the mounting pillar of the first sealing element is inserted.
8. The harmonic reducer according to claim 4, wherein the base element further comprises a groove at its outer surface.
9. The harmonic reducer according to claim 3, wherein the sealing mechanism comprises: a second sealing element arranged at the second end of the shaft and comprising an elastic sealing lip configured to contact the second end of the shaft to block the communication between the first through hole and the external environment when the internal pressure of the cavity is below a pressure threshold and configured to be pushed away from the second end of the shaft to communicate the first through hole with the external environment when the internal pressure of the cavity is above the pressure threshold.
10. The harmonic reducer according to claim 9, wherein the second sealing element further comprises: a supporting part configured to support the elastic sealing lip and comprising a mounting hole.
11. The harmonic reducer according to claim 10, further comprising a pulley arranged on the shaft near to the second end of the shaft and being rotatable together with the shaft, wherein the sealing mechanism further comprises a second base element configured to support the second sealing element and comprising: a pair of mounting parts coupled to the pulley; and a second mounting pillar inserted into the mounting hole of the second sealing element to fix the supporting part of the second sealing element.
12. The harmonic reducer according to claim 1, further comprising one or more channels arranged between the one of the first and second flanges and corresponding one of the first and second bearings.
13. The harmonic reducer according to claim 12, further comprising a bearing sleeve arranged around the corresponding one of the first and second bearings.
14. The harmonic reducer according to claim 1, further comprising: a cross roller bearing comprising an outer ring coupled to the flexible spline and an inner ring coupled to the circular spline.
15. An industrial robot comprising a harmonic reducer according to claim 1.
16. An industrial robot comprising a harmonic reducer according to claim 2.
17. An industrial robot comprising a harmonic reducer according to claim 3.
18. An industrial robot comprising a harmonic reducer according to claim 4.
19. An industrial robot comprising a harmonic reducer according to claim 12.
20. An industrial robot comprising a harmonic reducer according to claim 14.
Description
DESCRIPTION OF DRAWINGS
[0025] Through the following detailed descriptions with reference to the accompanying drawings, the above and other objectives, features and advantages of the example embodiments disclosed herein will become more comprehensible. In the drawings, several example embodiments disclosed herein will be illustrated in an example and in a non-limiting manner, wherein:
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[0042] Throughout the drawings, the same or similar reference symbols are used to indicate the same or similar elements.
DETAILED DESCRIPTION OF EMBODIEMTNS
[0043] Principles of the present disclosure will now be described with reference to several example embodiments shown in the drawings. Though example embodiments of the present disclosure are illustrated in the drawings, it is to be understood that the embodiments are described only to facilitate those skilled in the art in better understanding and thereby achieving the present disclosure, rather than to limit the scope of the disclosure in any manner.
[0044] The term “comprises” or “includes” and its variants are to be read as open terms that mean “includes, but is not limited to.” The term “or” is to be read as “and/or” unless the context clearly indicates otherwise. The term “based on” is to be read as “based at least in part on.” The term “being operable to” is to mean a function, an action, a motion or a state can be achieved by an operation induced by a user or an external mechanism. The term “one embodiment” and “an embodiment” are to be read as “at least one embodiment.” The term “another embodiment” is to be read as “at least one other embodiment.” The terms “first,” “second,” and the like may refer to different or same objects. Other definitions, explicit and implicit, may be included below. A definition of a term is consistent throughout the description unless the context clearly indicates otherwise.
[0045] Unless specified or limited otherwise, the terms “mounted,” “connected,” “supported,” and “coupled” and variations thereof are used broadly and encompass direct and indirect mountings, connections, supports, and couplings. Furthermore, “connected” and “coupled” are not restricted to physical or mechanical connections or couplings. In the description below, like reference numerals and labels are used to describe the same, similar or corresponding parts in the figures. Other definitions, explicit and implicit, may be included below.
[0046] As discussed above, the internal pressure buildup of the harmonic reducer may cause the lubricant to leak out of the harmonic reducer through the oil seals. According to embodiments of the present disclosure, to prevent both internal pressure buildup and lubricant leakage of the harmonic reducer, a through hole is provided in the shaft of the harmonic reducer such that the cavity in the harmonic reducer may be in fluid communication with the external environment. The above idea may be implemented in various manners, as will be described in detail in the following paragraphs.
[0047] Hereinafter, the principles of the present disclosure will be described in detail with reference to
[0048] The shaft 4 is an input shaft of the harmonic reducer 100 and is adapted to receive a drive power (torque) input from a driver, such as a motor. As shown in
[0049] The wave generator 13 is arranged on the shaft 4 and is rotatable along with the shaft 4. That is, the wave generator 13 may rotate in synchronization with the shaft 4. The flexible spline 11 is arranged around the wave generator 13. The circular spline 12 is arranged around the flexible spline 11. During operation of the harmonic reducer 100, the wave generator 13 may be rotated so as to cause the flexible spline 11 to produce controllable elastic deformation and mesh with the circular spline 12. The number of teeth of the circular spline 12 is more than the number of teeth of the flexible spline 11 by two. With such an arrangement, the harmonic reducer 100 may achieve the transferring of motion and power. It is noted that the constructions and operating principles of the wave generator 13, the flexible spline 11, and the circular spline 12 are known in the art, and will not be described in detail any more herein.
[0050] The first flange 21 is coupled to the shaft 4 via a first bearing 31. The second flange 22 is coupled to the shaft 4 via a second bearing 32. With such an arrangement, the shaft 4 may be supported by the first flange 21 and the second flange 22. In addition, the first flange 21 is further coupled to the flexible spline 11 and the second flange 22 is further coupled to the circular spline 12. During operation of the harmonic reducer 100, the flexible spline 11 may rotate in synchronization with the first flange 21 at a low speed, and the circular spline 12 and the second flange 22 would not rotate.
[0051] In the first embodiment, as shown in
[0052] To reduce the friction between various components of the harmonic reducer 100, lubricant is typically provided in the internal spaces 9 of the harmonic reducer 100. During operation of the harmonic reducer 100, if the temperature of the harmonic reducer 100 rises, the gas in the internal spaces 9 may be released into the cavity 5 and then into the external environment via the first through hole 403, such that the pressure of the internal spaces 9 could be maintained at a low level. In this way, the lubricant leakage via oil seals 81 of the harmonic reducer 100 could be prevented effectively.
[0053] Moreover, during operation of the harmonic reducer 100, the rotation of the shaft 4 would cause the lubricant (if any) adhered on the shaft 4 to be subjected to a centrifugal force. Under the centrifugal force, the lubricant would fly away from the shaft 4 during the high speed rotation of the shaft 4. In this way, the lubricant could be prevented from leaking out of the harmonic reducer 100 via the first through hole 403 to a large extent.
[0054] In the first embodiment, as shown in
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[0057] The sealing mechanism 6 may have various constructions.
[0058] As shown in
[0059] In some embodiments, as shown in
[0060] As shown in
[0061] In some embodiments, as shown in
[0062] As shown in
[0063] In some embodiments, as shown in
[0064] In some embodiments, the second sealing element 62 may be made of rubber material or other elastic materials as a whole. In some other embodiments, only the elastic sealing lip 622 is made of rubber material or other elastic materials, and the elastic sealing lip 622 is coupled to the supporting part 621 of a different material.
[0065] According to embodiments of the present disclosure, the sealing mechanism 6 may provide additional advantages. On one hand, the internal pressure of the harmonic reducer 100 could be maintained at a low level. On the other hand, through the cooperation between the sealing surface 614 of the first sealing element 61 and the elastic sealing lip 622 of the second sealing element 62, the openings 613 on the first sealing element 61 may be blocked most of the time. Thus, the lubricant may be further prevented from leaking out of the harmonic reducer 100 via the first through hole 403 of the shaft 4, and the sealing mechanism 6 could prevent debris in the external environment from entering the harmonic reducer 100 via the first through hole 403.
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[0068] In some cases, a large amount of lubricant would probably accumulate in the cavity 5. In order to remove the lubricant in the cavity 5, one or more channels may be provided between the cavity 5 and the internal spaces 9.
[0069]
[0070] In some embodiments, as shown in
[0071]
[0072] As shown in
[0073] In some embodiments, to fix the second sealing element 62 at the second end 402 of the shaft 4, the sealing mechanism 6 further includes a second base element 63 configured to support the second sealing element 62. As shown in
[0074] In an embodiment, as shown in
[0075] In embodiments described above with reference to
[0076] According to embodiments of the present disclosure, the harmonic reducer 100 may be used in various devices or machines, such as industrial robots, electric tools, and automobiles. For example, the harmonic reducer 100 may be used for driving a joint of an industrial robot.
[0077] While several inventive embodiments have been described and illustrated herein, those of ordinary skill in the art will readily envision a variety of other means and/or structures for performing the function and/or obtaining the results and/or one or more of the advantages described herein, and each of such variations and/or modifications is deemed to be within the scope of the inventive embodiments described herein. More generally, those skilled in the art will readily appreciate that all parameters, dimensions, materials, and configurations described herein are meant to be exemplary and that the actual parameters, dimensions, materials, and/or configurations will depend upon the specific application or applications for which the inventive teachings is/are used. Those skilled in the art will recognize, or be able to ascertain using no more than routine experimentation, many equivalents to the specific inventive embodiments described herein. It is, therefore, to be understood that the foregoing embodiments are presented by way of example only and that, within the scope of the appended claims and equivalents thereto, inventive embodiments may be practiced otherwise than as specifically described and claimed. Inventive embodiments of the present disclosure are directed to each individual feature, system, article, material, kit, and/or method described herein. In addition, any combination of two or more such features, systems, articles, materials, kits, and/or methods, if such features, systems, articles, materials, kits, and/or methods are not mutually inconsistent, is included within the inventive scope of the present disclosure.