TABLETS, METHODS AND DEVICES FOR TREATING CONTAMINATED WATER
20230002259 · 2023-01-05
Assignee
Inventors
- Abderrazak BERRAK (Sherbrooke, CA)
- Abdelaziz BOUREGA (Sherbrooke, CA)
- Mathieu PARÉ (Oka, CA)
- Patrick MARTEL (Rouyn-Noranda, CA)
Cpc classification
C02F1/5245
CHEMISTRY; METALLURGY
C02F1/5254
CHEMISTRY; METALLURGY
C02F2301/08
CHEMISTRY; METALLURGY
C02F1/688
CHEMISTRY; METALLURGY
C02F1/5281
CHEMISTRY; METALLURGY
International classification
Abstract
The present disclosure relates to a solid and hydrolyzable tablet for treating contaminated water. The tablet comprises at least one an active ingredient chosen from a precipitating agent, alone or in combination with an agglomerating agent. The disclosure also relates to the use of a tablet for treating contaminated water. The disclosure also relates to a method and a device for treating contaminated water. The method comprises placing water laden with contaminant in contact with a precipitating agent and/or an agglomerating agent, dissolving these agents, mixing these dissolved agents with the water laden with contaminant so as to precipitate and/or agglomerate the contaminant, then separating said contaminant so as to obtain treated water.
Claims
1-217. (canceled)
218. Solid and hydrolysable tablet comprising at least one active ingredient that is a precipitating agent, and at least one non-active ingredient: said precipitating agent is chosen from a magnesium salt, an ortho-phosphate salt, and a mixture thereof; and said non-active ingredient is chosen from a binder, a lubricant and a mixture thereof; to treat water contaminated with contaminants including ammoniacal nitrogen.
219. The tablet according to claim 218, wherein said magnesium salt is chosen from magnesium sulfate, magnesium chloride, magnesium phosphate, magnesium hydroxide, magnesium oxide, organic magnesium salt, and mixtures thereof.
220. The tablet according to claim 218, wherein said precipitating agent comprises a compound chosen from Mg.sub.3(PO.sub.4).sub.2, MgH(PO).sub.4.3H.sub.2O, MgSO.sub.4, Na.sub.3PO.sub.4, MgCl.sub.2.6H.sub.2O, Na.sub.2HPO.sub.4, C.sub.4H.sub.4MgO.sub.5, MgO, Citrate Mg, C.sub.6H.sub.6MgO.sub.7, and mixtures thereof.
221. The tablet according to claim 218, said tablet further comprising a calcium salt, a sodium salt of a mixture thereof.
222. The tablet according to claim 221, wherein said calcium salt is chosen from calcium sulfate, calcium chloride, calcium phosphate, calcium hydroxide, calcium oxide and mixtures thereof.
223. The tablet according to claim 221, wherein said sodium salt is chosen from sodium sulfite; sodium thiosulfate; sodium bisulfite; sodium ascorbate; sodium carbonate, and mixtures thereof.
224. The tablet according to claim 218, wherein said precipitating agent is in hydrate form.
225. The tablet according to claim 218, wherein said precipitating agent is in anhydrous form.
226. The tablet according to claim 218, said tablet further comprising an agglomerating agent chosen from polyelectrolytes, polymer, polyacrylamide, a sodium carbonate, sodium bicarbonate, lime, tannin, and mixtures thereof.
227. The tablet according to claim 226, wherein said binding agent is a polyacrylamide.
228. The tablet according to claim 218, wherein the binder is chosen from cellulosic products, fat, oil such as vegetable oil, cocoa butter, coconut butter, starch, lactose, sucrose, gelatin, gum arabic, glucose, sorbitol and mixtures thereof.
229. The tablet according to claim 218, wherein the lubricant is chosen from magnesium stearate, aluminum stearate, talc, silica, fat, oil such as vegetable oil, cocoa butter, coconut butter, and mixtures thereof.
230. The tablet according to claim 218, said tablet comprising about 90% to about 100% by weight of precipitating agent and about 0.1% to about 10% by weight of nonactive ingredient.
231. The tablet according to claim 218, said tablet is compressed from about 100 kilogram-force (Kgf)/cm2 to about 2,000 Kgf/cm2, from about 200 Kgf/cm2 to about 2,000 Kgf/cm2, from about 300 Kgf/cm2 to about 2,000 Kgf/cm2, from about 400 Kgf/cm2 to about 2,000 Kgf/cm2, from about 500 Kgf/cm2 to about 2,000 Kgf/cm2, from about 800 Kgf/cm2 to about 2,000 Kgf/cm2, from about 1,000 Kgf/cm2 to about 2,000 Kgf/cm2, or from about 1,500 Kgf/cm2 to about 2,000 Kgf/cm2.
232. The tablet according to claim 218, comprising: at least one magnesium salt; and at least one ortho-phosphate salt.
233. A method of manufacturing a tablet as described in claim 218 for treatment of contaminated water, said method comprising: mixing at least one active ingredient and at least one non-active ingredient in accordance with predetermined weights; homogenizing the mixture; compressing the mixture to obtain said tablet; and controlling parameters of mass, hardness and/or dissolution rate.
234. A process for treating contaminated water, the said process comprising: contacting contaminated water with a tablet comprising a precipitating agent; contacting of the contaminated water with an agglomerating agent chosen from polyelectrolytes, polymer, polyacrylamide and mixtures thereof; dissolving the precipitating agent; mixing the dissolved precipitating agent with the contaminated water; precipitation of said contaminant at a pH of 7.5 to 10; and separation of said contaminant in order to obtain a treated water; wherein said contaminant comprising ammoniacal nitrogen.
235. Kit comprising at least two tablets: a first solid and hydrolysable tablet comprising a precipitating agent, wherein the precipitating agent is chosen from a magnesium salt, an ortho-phosphate salt; and mixtures thereof; and a second solid and hydrolysable tablet comprising an agglomerating agent, wherein the agglomerating agent is chosen from polyelectrolytes, polymer, polyacrylamide and mixtures thereof.
236. Method of using the tablet according to claim 218, to treat water loaded with a contaminant, wherein the contaminant is ammoniacal nitrogen, said method comprising contacting said tablet with said water loaded with the contaminant.
237. The method of use according to claim 236, wherein said use allows to precipitate said ammoniacal nitrogen in the form of magnesium ammonium phosphate (MAP).
Description
BRIEF DESCRIPTION OF THE FIGURES
[0047] The figures of the present disclosure non-limitingly illustrate various examples.
[0048] For a better understanding of the different embodiments described here and to more clearly demonstrate how these different embodiments can be carried out, reference will be made, as an example, to the appended drawings, which show at least one example embodiment.
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DETAILED DESCRIPTION OF THE PRESENT DISCLOSURE
[0059] Several embodiments are described in the present application, and are presented solely as an illustration. The described embodiments are in no way meant to be limiting. The present disclosure is applicable to many embodiments, as is obvious from the disclosure described below. The person skilled in the art will recognize that the present disclosure may be put into practice with modifications and changes without departing from the disclosed teachings. Although specific features of the present disclosure may be described in reference to one or several specific embodiments or illustrations, it must be understood that these features are not limited to use in one or several specific embodiments or illustrations in reference to which they are described.
[0060] The terms “an embodiment,” “mode,” “embodiments,” “the embodiment,” “the embodiments,” “one or several embodiments” and “certain embodiments” mean “one or several (but not all) embodiments of the present disclosure(s),” unless otherwise expressly specified.
[0061] The terms “including,” “comprising” and variants thereof mean “including, but not limited to,” unless otherwise expressly stipulated. A list of elements does not mean that any one or all of the elements are mutually exclusive, unless otherwise expressly stipulated. The terms “a” and “the” mean “one or more,” unless otherwise expressly stipulated.
[0062] Furthermore, although the steps of a method may be described (in the disclosure and/or in the claims) in a sequential order, such processes may be configured to work in an alternative order. Furthermore, any sequence or order of steps that may described does not necessarily indicate a requirement that the measures be carried out in that order. The steps of the methods described here may be carried out in any order that is practical. Furthermore, some steps may be carried out simultaneously.
[0063] When a single device or object is described here, it will be clear that more than one device/object (whether or not they cooperate) may be used in place of a single device/object. Likewise, when more than one device or object is described here (whether they cooperate or not), it will be obvious that a single device/object can be used in place of the more than one device or object.
[0064] It should be noted that the terms of degree such as “substantially,” “about” and “approximately,” when they are used herein, mean a reasonable quantity of deviation of the modified term, such that the final result is not significantly modified. These terms of degree should be interpreted as including a deviation of the modified term if this deviation does not contradict the meaning of the term that it modifies.
[0065] Furthermore, the recitation of numerical ranges by endpoints herein comprises all the numbers and fractions encompassed in this range (for example, 1 to 5 comprises 1, 1.5, 2, 2.75, 3, 3.90, 4 and 5). It is also understood that all numbers and fractions thereof are assumed to be modified by the term “about,” which indicates a variation up to a certain quantity of the number to which reference is made if the final result does not change significantly.
[0066] Furthermore, the expression “and/or” as used herein indicates an inclusive “or.” In other words, “X and/or Y,” for example, means X or Y or both, and “X, Y and/or Z” means X or Y or Z or any possible combination thereof.
[0067] One aspect of the present disclosure relates to the use of a tablet for treating water laden with a contaminant, said tablet comprising a precipitating agent and being solid and hydrolyzable, and wherein said contaminant is ammoniacal nitrogen.
[0068] Another aspect of the present disclosure relates to a tablet comprising at least one precipitating agent, said tablet being solid and hydrolyzable.
[0069] Another aspect of the present disclosure relates to a tablet comprising at least one active ingredient chosen from a precipitating agent, and furthermore an agglomerating agent, said tablet being solid and hydrolyzable.
[0070] It is understood that the choice of the active ingredients (such as the precipitating and agglomerating agents) and nonactive ingredients (such as the binders and the lubricants, the disintegrating agents) and the compression force determine the speed of dissolution and/or erosion of the tablet in the contaminated water.
[0071] It is understood that the dissolution of the tablet is determined by its composition in active ingredients (such as the precipitating and agglomerating agents) and the choice of the nonactive ingredients (such as the binders, the lubricants), by the compression force and by the obtained hardness.
[0072] It is understood that the dosage of the active and nonactive ingredients is done by controlled dissolution and/or erosion during the passage of the contaminated water. The control of the dosage is related to the hardness of the tablet, the nature of the contaminated water, the active and nonactive ingredients and the hydraulic turbulence (turbulent flow).
[0073] It is also understood that the dosage of the active ingredients contained in the tablet is determined by the dissolution time of the tablet, the quantity of tablets placed in contact with the contaminated water, the turbulence and the conditions of the environment (for example temperature, pH, matter in suspension).
[0074] The term “tablet” refers to a hydrolyzable solid with a base of a chemical formulation that comprises at least one active ingredient, either a combination of ingredient 1 (precipitating agent) and ingredient 2 (precipitating agent and/or agglomerating agent), or ingredient 1 alone, or ingredient 2 alone. The tablet is produced for example by mixing the active ingredients in solid form and the nonactive ingredients, respecting the weights of the formulation. The obtained mixture is compressed to obtain the tablet in several forms, for example capsule, tablet, agglomerate, pellet, cake, disc, spherical cube, including irregular shapes.
[0075] The term “active ingredient” refers to a compound involved in reactions for treating contaminated water, for example a precipitating agent or an agglomerating agent.
[0076] The term “nonactive ingredient” refers to a compound used to form the tablet and to control the dissolution and/or erosion during treatment of the contaminated water, for example a binding agent or a lubricant.
[0077] For example, the tablet comprises a precipitating agent chosen from a magnesium salt such as magnesium sulfate, magnesium chloride, magnesium phosphate, magnesium hydroxide, magnesium oxide; and/or an aluminum salt such as aluminum sulfate, aluminum chloride, poly-aluminum-silico-sulfate, poly-aluminum; and/or a ferrous salt or a ferric salt such as ferrous sulfate, ferric sulfate, ferrous chloride, ferric chloride; and/or a calcium salt such as calcium sulfate, calcium chloride, calcium phosphate, calcium hydroxide, calcium oxide; and/or an ortho-phosphate salt; and/or an acetate salt; and/or an oxalate; and/or a sulfate; and/or a carbonate; and/or a natural zeolite; and/or an activated carbon; and/or a sodium salt such as a sodium sulfite; sodium thiosulfate; sodium bisulfite; sodium ascorbate; and/or ascorbic acid; and/or calcium thiosulfate and mixtures thereof.
[0078] For example, said precipitating agent is in hydrate form. For example, said precipitating agent is in anhydrous form.
[0079] For example, the precipitating tablet intended to reduce ammoniacal nitrogen comprises the sources of two ingredients essential to the formation of the magnesium ammonium phosphate (MAP) complex, or a source generating magnesium ions and a source generating orthophosphate ions.
[0080] It is understood that the respect for the stoichiometry is a condition favoring the precipitation reaction of the MAP complex. To this end, the magnesium and orthophosphate ions can be diffused in solution such that the product of the concentrations of the magnesium, orthophosphate and ammonium ions exceeds the solubility product of the complex at all times. For example, a precipitation pH of about 7.5 to 10 of the MAP complex also favors the success of the precipitation reaction.
[0081] For example, to reduce ammoniacal nitrogen, ingredient 1 (precipitating agent) can refer to a mixture of organic and/or inorganic magnesium salt, such as organic compounds of magnesium polycarboxyl (source of magnesium) and orthophosphate salt or magnesium phosphate, hydrate or anhydrous (source of orthophosphates), or acetate salts or oxalates or sulfates or carbonates.
[0082] For example, to reduce arsenic, ingredient 1 (precipitating agent) may refer to aluminum salts such as sulfates or chlorides, pre-polymerized aluminum salts such as polyaluminum silicosulfate (PASS) or polyaluminum chlorides (PAC), to ferrous or ferric salts (ferrous or ferric sulfates, ferrous or ferric chlorides), to magnesium salts (magnesium sulfates, magnesium chloride, magnesium phosphate, magnesium hydroxide, magnesium oxide), or to calcium salts (calcium sulfate, calcium chloride, calcium phosphate, calcium hydroxide, calcium oxide) or to natural zeolites.
[0083] For example, to reduce phosphorus, ingredient 1 (precipitating agent) may refer to aluminum sulfate or aluminum chloride, pre-polymerized aluminum salts such as polyaluminum silicosulfate (PASS) or polyaluminum chlorides (PAC), to ferrous or ferric salts (ferrous or ferric sulfates, ferrous or ferric chlorides), to magnesium salts (magnesium sulfate, magnesium chloride, magnesium phosphate, magnesium hydroxide, magnesium oxide), or to calcium salts (calcium sulfate, calcium chloride, calcium phosphate, calcium hydroxide, calcium oxide).
[0084] For example, to reduce chlorides, ingredient 1 (precipitating agent) may refer to activated carbon, or to natural zeolites or to sodium sulfite or sodium thiosulfate or sodium bisulfite or sodium ascorbate or ascorbic acid or calcium thiosulfate.
[0085] For example, the precipitates formed can be agglomerated in order to separate them mechanically and reuse them. For example, the tablet further comprising an agglomerating agent chosen among polyelectrolytes (anionic, cationic or amphoteric), polymers (anionic, cationic or amphoteric), polyacrylamide, commercial polymers such as Mudwizard™ Coldnet, 5105-LV, 5125-VAL, 5200-VAL, S200-AL, 5800-VAL, S820, S1000-SAL, TTN, ATN, AC1125, AC1200, T1000 and SRH100 and/or an aluminum salt (such as aluminum sulfate, aluminum chloride), and/or a sodium carbonate, sodium bicarbonate, and/or lime (Ca(OH).sub.2, CaO), and/or tannin and/or mixtures thereof.
[0086] For example, when ingredient 2 is an agglomerating agent, it may refer to polyelectrolytes or anionic, cationic or amphoteric polymer, polyacrylamide and/or aluminum salts (aluminum sulfate, aluminum chloride), sodium carbonate, sodium bicarbonate, lime and/or tannin.
[0087] For example, the agglomerating agent is a composition comprising a copolymer comprising polyacrylamide and an inorganic salt, as described in American patent No. U.S. Pat. No. 8,076,391 (see in particular Examples 16 to 20), incorporated by reference in its entirety herein.
[0088] For example, the tablet further comprises a nonactive ingredient.
[0089] For example, the nonactive ingredient is chosen among a binder, a lubricant and mixtures thereof.
[0090] For example, the binder is chosen among cellulosic products, fat, oil such as vegetable oil, cocoa butter, coconut butter, starch, lactose, saccharose, gelatin, gum arabic, glucose, sorbitol and/or mixtures thereof.
[0091] For example, the lubricant is chosen among products such as magnesium stearate, aluminum stearate, talc, silica, fat, oil such as vegetable oil, cocoa butter, coconut butter and/or mixtures thereof.
[0092] According to one embodiment, the tablet contains one or several precipitating agents, and optionally an agglomerating agent and/or one or several nonactive ingredients. For example, the tablet comprises about 20% to about 100%, about 30% to about 100%, about 40% to about 100%, about 50% to about 100%, about 60% to about 100%, about 70% to about 100%, about 80% to about 100% or 90% to about 100% precipitating agent. For example, the tablet comprises about 1% to about 60%, about 1% to about 50%, about 1% to about 40%, about 1% to about 30%, about 1% to about 20% or about 1% to about 10% agglomerating agent. For example, the tablet contains about 0.1% to about 10%, about 0.1% to about 5%, about 0.1% to about 4%, about 0.1% to about 3% or about 0.1% to about 2% nonactive ingredient.
[0093] According to another example, a first tablet comprising a precipitating agent is used and a second tablet comprising an agglomerating agent is used. For example, the content in precipitating agent in the first tablet is from about 20% to about 100%, about 30% to about 100%, about 40% to 100%, about 50% to about 100%, about 60% to about 100%, about 70% to about 100%, about 80% to about 100% or 90% to about 100%, the rest being nonactive ingredient. For example, the content in agglomerating agent in the second tablet is from about 20% to about 100%, about 30% to about 100%, about 40% to 100%, about 50% to about 100%, about 60% to about 100%, about 70% to about 100%, about 80% to about 100% or 90% to about 100%, the rest being nonactive ingredient. For example, the first and/or second tablet contains about 0.1% to about 10%, about 0.1% to about 5%, about 0.1% to about 4%, about 0.1% to about 3% or about 0.1% to about 2% nonactive ingredient.
[0094] In another aspect, the disclosure relates to the use of the tablet described in the present application to treat water laden with a contaminant.
[0095] For example, the water laden with contaminant is mining water. For example, the water laden with contaminant is wastewater.
[0096] For example, the tablet allows the reduction of said contaminant by about 10% to about 100%. For example, the tablet allows the reduction of said contaminant by about 20% to about 100%. For example, the tablet allows the reduction of said contaminant by about 30% to about 100%. For example, the tablet allows the reduction of said contaminant by about 40% to about 100%. For example, the tablet allows the reduction of said contaminant by about 50% to about 100%. For example, the tablet allows the reduction of said contaminant by about 60% to about 100%. For example, the tablet allows the reduction of said contaminant by about 70% to about 100%.
[0097] For example, said tablet is compressed at about 100 Kgf/cm.sup.2 to about 2000 Kgf/cm.sup.2. For example, said mixture is compressed at about 200 Kgf/cm.sup.2 to about 2000 Kgf/cm.sup.2. For example, said mixture is compressed at about 300 Kgf/cm.sup.2 to about 2000 Kgf/cm.sup.2. For example, said mixture is compressed at about 400 Kgf/cm.sup.2 to about 2000 Kgf/cm.sup.2. For example, said mixture is compressed at about 500 Kgf/cm.sup.2 to about 2000 Kgf/cm.sup.2. For example, said mixture is compressed at about 800 Kgf/cm.sup.2 to about 2000 Kgf/cm.sup.2. For example, said mixture is compressed at about 1.000 Kgf/cm.sup.2 to about 2000 Kgf/cm.sup.2. For example, said mixture is compressed at about 1.500 Kgf/cm.sup.2 to about 2000 Kgf/cm.sup.2. Said mixture is homogenized and subjected to mechanical pressure between 100 kg/cm.sup.2 and 2000 kg/cm.sup.2 so as to be converted into a tablet with a maximum contact surface.
[0098] For example, said tablet weighs about 25 g to about 2000 g. For example, said tablet weighs about 25 g to about 500 g. For example, said tablet weighs about 50 g to about 150 g. For example, said tablet weighs about 100 g to about 150 g. For example, said tablet weighs about 60 g to about 90 g.
[0099] For example, the tablet is in capsule form.
[0100] For example, the capsule has a diameter from about 2 cm to about 15 cm. For example, the capsule has a diameter from about 5 cm to about 10 cm. For example, the capsule has a diameter from about 6 cm to about 9 cm. For example, the capsule has a diameter from about 7 cm to about 8 cm. For example, the capsule has a height from about 5 cm to about 10 cm. For example, the capsule has a height from about 1 cm to about 5 cm. For example, the capsule has a height from about 2 cm to about 4 cm. For example, the capsule has a height from about 2 cm to about 3 cm.
[0101] For example, the tablet contains Mg.sub.3(PO.sub.4).sub.2 as precipitating agent as well as coconut butter as lubricant/binder.
[0102] For example, the tablet further contains, as agglomerating agents, polyacrylamide (for example, polyacrylamide S200-AL Mudwizard™), aluminum sulfate and sodium bicarbonate. For example, the capsule contains about 90% polyacrylamide, 7.5% aluminum sulfate and 2.5% sodium bicarbonate.
[0103] For example, the contaminant is chosen from ammoniacal nitrogen, arsenic, phosphorus, chloride and mixtures thereof.
[0104] For example, the contaminant is ammoniacal nitrogen.
[0105] For example, the ammoniacal nitrogen is in the form of NH4+ (aqueous form) or NH3 (gaseous form).
[0106] For example, the contaminant comprises ammoniacal nitrogen; said use makes it possible to precipitate said ammoniacal nitrogen in the form of magnesium ammonium phosphate (MAP) and/or others.
[0107] In another aspect, the disclosure relates to a method for manufacturing a tablet for treating water laden with a contaminant, said method comprising: [0108] mixing an active ingredient, chosen from a precipitating agent alone or in combination with an agglomerating agent, and optionally a nonactive ingredient, according to predetermined weights; [0109] homogenizing the mixture; [0110] compressing the mixture to obtain said tablet; and [0111] checking the mass, hardness and/or dissolution speed parameters.
[0112] For example, said active ingredient is in solid form. For example, said nonactive ingredient is in solid form.
[0113] For example, said nonactive ingredient is in liquid form.
[0114] For example, said active ingredient comprises a precipitating agent chosen from magnesium salt such as magnesium sulfate, magnesium chloride, magnesium phosphate, magnesium hydroxide, magnesium oxide; aluminum salt such as aluminum sulfate, aluminum chloride, poly-aluminum-silico-sulfate, poly-aluminum; ferrous salt or ferric salt such as ferrous sulfate, ferric sulfate, ferrous chloride, ferric chloride; calcium salt such as calcium sulfate, calcium chloride, calcium phosphate, calcium hydroxide, calcium oxide; ortho-phosphate salt; acetate salt; oxalate; sulfate; carbonate; natural zeolites; activated carbon; sodium sulfite; sodium thiosulfate; sodium bisulfite; sodium ascorbate; ascorbic acid; calcium thiosulfate and mixtures thereof.
[0115] For example, said precipitating agent is in hydrate form. For example, said precipitating agent is in anhydrous form.
[0116] For example, said active ingredient comprises an agglomerating agent chosen from polyelectrolyte (anionic, cationic or amphoteric), polymer (anionic, cationic or amphoteric), polyacrylamide, aluminum salt (such as aluminum sulfate, aluminum chloride), sodium carbonate, sodium bicarbonate, lime, tannin and mixtures thereof.
[0117] For example, said nonactive ingredient is chosen among a binder, a lubricant, an additive and mixtures thereof.
[0118] For example, said binder is chosen among cellulosic products, fat, oil such as vegetable oil, cocoa butter, coconut butter, starch, lactose, saccharose, gelatin, gum arabic, glucose, sorbitol and/or mixtures thereof.
[0119] For example, said lubricant is chosen among products such as magnesium stearate, aluminum stearate, talc, silica, fat, oil such as vegetable oil, cocoa butter, coconut butter and/or mixtures thereof.
[0120] For example, said method comprises mixing about 90% to about 100% precipitating agent, and optionally about 1% to about 10% agglomerating agent and about 1% to about 10% nonactive ingredients.
[0121] For example, said mixture is compressed at a force of about 500 kilogram force (Kgf) to about 50,000 Kgf. For example, said mixture is compressed at a force of about 1,000 Kgf to about 50,000 Kgf. For example, said mixture is compressed at a force of about 2,000 Kgf to about 50,000 Kgf. For example, said mixture is compressed at a force of about 3,000 Kgf to about 50,000 Kgf. For example, said mixture is compressed at a force of about 4,000 Kgf to about 50,000 Kgf. For example, said mixture is compressed at a force of about 5,000 Kgf to about 50,000 Kgf. For example, said mixture is compressed at a force of about 10,00 Kgf to about 5022,000 Kgf. For example, said mixture is compressed at a force of about 15,000 Kgf to about 50,000 Kgf.
[0122] For example, said mixture is compressed at about 100 Kgf/cm.sup.2 to about 2.000 Kgf/cm.sup.2. For example, said mixture is compressed at about 200 Kgf/cm.sup.2 to about 2000 Kgf/cm.sup.2. For example, said mixture is compressed at about 300 Kgf/cm.sup.2 to about 2000 Kgf/cm.sup.2. For example, said mixture is compressed at about 400 Kgf/cm.sup.2 to about 2000 Kgf/cm.sup.2. For example, said mixture is compressed at about 500 Kgf/cm.sup.2 to about 2000 Kgf/cm.sup.2. For example, said mixture is compressed at about 800 Kgf/cm.sup.2 to about 2000 Kgf/cm.sup.2. For example, said mixture is compressed at about 1,000 Kgf/cm.sup.2 to about 2,000 Kgf/cm.sup.2. For example, said mixture is compressed at about 1.500 Kgf/cm.sup.2 to about 2000 Kgf/cm.sup.2.
[0123] In another aspect, the disclosure relates to a method for treating water laden with a contaminant, said method comprising: [0124] placing the water laden with a contaminant in contact with a precipitating agent alone or in combination with an agglomerating agent; [0125] dissolving the precipitating agent, and optionally agglomerating agent; [0126] mixing the dissolved precipitating agent, and optionally dissolved agglomerating agent, and the water laden with contaminant; [0127] precipitating and optionally agglomerating said contaminant; and [0128] separating said contaminant in order to obtain treated water.
[0129] For example, the water laden with contaminant is mine effluent. For example, the water laden with contaminant is wastewater.
[0130] For example, the temperature of the water laden with contaminant is from about −5° C. to about 50° C. For example, the temperature of the water laden with contaminant is from about 5° C. to about 50° C. For example, the temperature of the water laden with contaminant is from about 5° C. to about 30° C. For example, the temperature of the water laden with contaminant is from about 5° C. to about 20° C. For example, the temperature of the water laden with contaminant is from about 10° C. to about 25° C.
[0131] For example, the water laden with contaminant is mixed during the precipitation and/or the agglomeration.
[0132] For example, the water laden with contaminant and the precipitating agent are mixed by means of a mechanical stirrer or a static mixer.
[0133] For example, the contaminant is chosen from ammoniacal nitrogen, arsenic, phosphorus, chloride and mixtures thereof.
[0134] For example, the water laden with contaminant is in contact with said precipitating agent.
[0135] For example, said precipitating agent is chosen from magnesium salt such as magnesium sulfate, magnesium chloride, magnesium phosphate, magnesium hydroxide, magnesium oxide; aluminum salt such as aluminum sulfate, aluminum chloride, poly-aluminum-silico-sulfate, poly-aluminum; ferrous salt or ferric salt such as ferrous sulfate, ferric sulfate, ferrous chloride, ferric chloride; calcium salt such as calcium sulfate, calcium chloride, calcium phosphate, calcium hydroxide, calcium oxide; ortho-phosphate salt; acetate salt; oxalate; sulfate; carbonate; zeolite such as natural zeolite; activated carbon; sodium sulfite; sodium thiosulfate; sodium bisulfite; sodium ascorbate; ascorbic acid; calcium thiosulfate and mixtures thereof.
[0136] For example, said agglomerating agent is chosen from polyelectrolytes (anionic, cationic or amphoteric), and/or an aluminum salt (such as aluminum sulfate, aluminum chloride), and/or a sodium carbonate, and/or lime (Ca(OH).sub.2, CaO), and/or tannin and/or mixtures thereof.
[0137] For example, the water laden with contaminant is in contact with said precipitating agent and optionally said agglomerating agent.
[0138] For example, said precipitating agent is formulated in tablet form.
[0139] For example, said agglomerating agent is formulated in tablet form.
[0140] For example, said precipitating and agglomerating agents are formulated together in combined tablet form.
[0141] For example, the water laden with contaminant is in contact with a plurality of said tablets.
[0142] For example, the tablets are solid and hydrolyzable.
[0143] For example, the water laden with contaminant is in contact with a plurality of said tablets so as to dissolve and/or erode said tablets gradually and continuously and to allow the precipitation and optionally said agglomeration of said contaminant.
[0144] For example, the dissolution and/or the dosage of the precipitating agents and optionally the agglomerating agents contained in the tablets is direct.
[0145] For example, said tablets are at least partially dissolved and/or eroded so as to obtain a solution comprising said precipitating agent and optionally said agglomerating agent prior to placement in contact with the water laden with contaminant.
[0146] For example, the dissolution and/or the dosage of the tablets is indirect.
[0147] For example, said dissolution of the tablet(s) is done for a duration of about 8 hours to about 1 month, between about 1 week and about 3 weeks, between about 1 week and about 2 weeks, between about 8 hours and about 1 week.
[0148] For example, said method is carried out by direct dosage in cascade mode. For example, said method is carried out by direct dosage in parallel mode.
[0149] For example, said method is carried out by indirect dosage in cascade mode. For example, said method is carried out by indirect dosage in parallel mode.
[0150] For example, said method is done in continuous mode. For example, said method is done in batch mode.
[0151] For example, said method is repeated at least one time, two times, three times or four times.
[0152] For example, said precipitation and optionally said agglomeration are done for a duration of about 2 hours to about 48 hours, optionally a duration of about 12 hours to about 36 hours or a duration of about 18 hours to about 30 hours.
[0153] For example, the tablets are deposited in a perforated support. For example, the tablets are deposited in said perforated support by means of an opening located above said perforated support.
[0154] For example, said perforated support is deposited in a reactor in which the water laden with contaminant is poured. For example, said perforated support is deposited in a pipe where the water laden with contaminant circulates.
[0155] For example, the perforated support is arranged parallel to the flow of water. For example, the perforated support is arranged perpendicular to the flow of water.
[0156] For example, the pipe is U-shaped. For example, the pipe is L-shaped.
[0157] For example, the separation is a solid-liquid separation.
[0158] For example, the method allows a reduction of said contaminant by about 10% to about 100%. For example, the method allows a reduction of said contaminant by about 20% to about 100%. For example, the method allows a reduction of said contaminant by about 30% to about 100%. For example, the method allows a reduction of said contaminant by about 40% to about 100%. For example, the method allows a reduction of said contaminant by about 50% to about 100%. For example, the method allows a reduction of said contaminant by about 50% to about 90%. For example, the method allows a reduction of said contaminant by about 50% to about 80%. For example, the method allows a reduction of said contaminant by about 50% to about 70%. For example, the method allows a reduction of said contaminant by about 50% to about 60%. For example, the method allows a reduction of said contaminant by about 60% to about 100%. For example, the method allows a reduction of said contaminant by about 60% to about 90%. For example, the method allows a reduction of said contaminant by about 60% to about 80%. For example, the method allows a reduction of said contaminant by about 60% to about 90%. For example, the method allows a reduction of said contaminant by about 60% to about 70%. For example, the method allows a reduction of said contaminant by about 70% to about 100%. For example, the method allows a reduction of said contaminant by about 70% to about 90%. For example, the method allows a reduction of said contaminant by about 70% to about 80%.
[0159] In another aspect, the disclosure relates to a device for treating water laden with a contaminant, comprising: [0160] at least one pipe through which the water moves and/or at least one reactor in which the water is poured; [0161] at least one tablet containing a precipitating agent alone or in combination with an agglomerating agent to treat said water laden with a contaminant; [0162] at least one perforated support able to contain said at least one tablet and arranged so as to be able to be inserted into said at least one pipe and/or said at least one reactor, and [0163] at least one mixer and/or at least one stirrer.
[0164] For example, said at least one pipe is U-shaped. For example, said at least one pipe is L-shaped.
[0165] For example, said device comprising a plurality of tablets comprises a precipitating agent alone or in combination with an agglomerating agent. For example, said device comprises a plurality of tablets comprising a precipitating agent and a plurality of tablets comprising a precipitating agent and/or an agglomerating agent. For example, said device comprising a plurality of tablets comprises a precipitating agent and an agglomerating agent.
[0166] For example, the perforated support or the like can be any water-permeable receptacle able to contain said tablets, for example baskets, membranes, pouches, perforated cages or netted bags.
[0167] For example, the mixer is a static mixer. For example, the mixer is a mechanical stirrer.
[0168] In another aspect, the disclosure relates to a kit comprising at least two tablets, a first tablet as defined in the present application and a second tablet as defined in the present disclosure, said first tablet being different from said second tablet.
[0169] In another aspect, the disclosure relates to a kit comprising at least two tablets, a first solid and hydrolyzable tablet comprising precipitating agent; and a second solid and hydrolyzable tablet comprising precipitating agent.
[0170] In another aspect, the disclosure relates to the use of a kit as defined in the present application to treat water laden with a contaminant.
[0171] For example, said first and/or second tablet comprises about 90% to about 100% precipitating agent, and optionally about 1% to about 10% agglomerating agent and about 1% to about 10% nonactive ingredient.
[0172] For example, said first and/or second tablet is compressed at about 100 Kgf/cm.sup.2 to about 2.000 Kgf/cm.sup.2. For example, said mixture is compressed at about 200 Kgf/cm.sup.2 to about 2000 Kgf/cm.sup.2. For example, said mixture is compressed at about 300 Kgf/cm.sup.2 to about 2000 Kgf/cm.sup.2. For example, said mixture is compressed at about 400 Kgf/cm.sup.2 to about 2000 Kgf/cm.sup.2. For example, said mixture is compressed at about 500 Kgf/cm.sup.2 to about 2000 Kgf/cm.sup.2. For example, said mixture is compressed at about 800 Kgf/cm.sup.2 to about 2000 Kgf/cm.sup.2. For example, said mixture is compressed at about 1,000 Kgf/cm.sup.2 to about 2,000 Kgf/cm.sup.2. For example, said mixture is compressed at about 1500 Kgf/cm.sup.2 to about 2000 Kgf/cm.sup.2.
[0173] For example, said first and/or second tablet weighs about 25 g to about 2000 g. For example, said first and/or second tablet weighs about 25 g to about 500 g. For example, said first and/or second tablet weighs about 50 g to about 150 g. For example, said first and/or second tablet weighs about 100 g to about 150 g. For example, said first and/or second tablet weighs about 60 g to about 90 g.
[0174] For example, said first and/or second tablet is in capsule form.
[0175] For example, the kit further comprises instructions for using said kit to treat contaminated water.
[0176] For example, the kit allows the reduction of said contaminant by about 10% to about 100%. For example, the kit allows the reduction of said contaminant by about 20% to about 100%. For example, the kit allows the reduction of said contaminant by about 30% to about 100%. For example, the kit allows the reduction of said contaminant by about 40% to about 100%. For example, the kit allows the reduction of said contaminant by about 50% to about 100%. For example, the kit allows the reduction of said contaminant by about 60% to about 100%. For example, the kit allows the reduction of said contaminant by about 70% to about 100%.
[0177] For example, the combined use of said first tablet and said second tablet allows the reduction of said contaminant by about 10% to about 100%. For example, the combined use of said first tablet and said second tablet allows the reduction of said contaminant by about 20% to about 100%. For example, the combined use of said first tablet and said second tablet allows the reduction of said contaminant by about 30% to about 100%. For example, the combined use of said first tablet and said second tablet allows the reduction of said contaminant by about 40% to about 100%. For example, the combined use of said first tablet and said second tablet allows the reduction of said contaminant by about 50% to about 100%. For example, the combined use of said first tablet and said second tablet allows the reduction of said contaminant by about 60% to about 100%. For example, the combined use of said first tablet and said second tablet allows the reduction of said contaminant by about 70% to about 100%.
[0178]
[0179]
[0180]
[0181]
[0182]
[0183]
[0184]
[0185]
[0186]
[0187]
[0188] As described in the examples, the method now described allows a contaminant reduction rate of at least 10%, for example, a reduction rate of about 10% to about 90%, about 20% to about 90, about 30% to about 90%, about 40% to about 90%, about 50% to about 90% or about 60% to about 90%.
[0189] The description must be interpreted as an illustration of the present technology, but must not be considered to limit the claims. The scope of the claims must not be limited by the examples, but must be given the broadest interpretation in accordance with the description as a whole.
[0190] The examples presented in this disclosure are presented non-limitingly.
EXAMPLE 1: REDUCTION OF AMMONIACAL NITROGEN
[0191] Tests and analyses to determine the percentage of reduction of ammoniacal nitrogen were done with tablets comprising an active ingredient, or a precipitating agent (see Table 1), and with tablets comprising a precipitating agent in combination with tablets comprising an agglomerating agent. The reduction rates were measured with a spectrophotometer. The synthetic water used contained a total ammoniacal nitrogen concentration able to reach about 2,000 ppm.
[0192] Other analyses were done with tablets containing one or two active ingredients, or a precipitating agent 1, or two precipitating agents 1 and 2 (see Table 2). The reduction rates were measured with a spectrophotometer. The synthetic water used contained a total ammoniacal nitrogen concentration able to reach about 50 to 150 ppm.
[0193] Table 1 shows the results of treatments of synthetic water (solution prepared with water and ammonia) and a mine effluent with tablets containing Mg.sub.3(PO.sub.4).sub.2 as precipitating agent. More particularly, the tablets were manufactured by compressing the Mg.sub.3(PO.sub.4).sub.2 in powder form and by adding a very small amount of coconut butter as nonactive ingredient, acting as lubricant/binder. The analysis was done immediately after precipitation/agglomeration. As described below, the percentage of reduction of ammoniacal nitrogen in the mine effluent varies between 60% and 81%.
TABLE-US-00001 TABLE 1 SYNTHETIC WATER AND MINE EFFLUENT TREATMENT RESULTS Test number Tributaries Precipitating agent Agglomerating agent Reduction rate Notes 6.1 Synthetic Mg.sub.3(PO.sub.4).sub.2 — 80% Instantaneous solution analysis 6.5 Synthetic Mg.sub.3(PO.sub.4).sub.2 — 50% Instantaneous solution analysis 14-1 Mine Mg.sub.3(PO.sub.4).sub.2 — 60% Instantaneous effluent analysis 15-5 Mine Mg.sub.3(PO.sub.4).sub.2 — 81% Instantaneous effluent analysis
[0194] Table 2 shows the results of treatments of synthetic water (solution prepared with water and ammonia) with tablets containing the precipitating agent. More particularly, the tablets were manufactured by compressing precipitating agents 1 and 2 in solid form and adding the nonactive ingredients. As described below, the percentage of reduction of ammoniacal nitrogen in the mine water varies between 57% and 85%.
TABLE-US-00002 TABLE 2 SYNTHETIC WATER TREATMENT RESULTS PRECIPITATING AGENTS REDUCTION TEST # Contaminant SAMPLE (active ingredients) RATE % LAB190820-2 AMMONIACAL SYNTH. MgH(PO).sub.4•3H.sub.2O/Na(OH) 78% NITROGEN SOL. LAB190828-02-6 AMMONIACAL SYNTH. MgSO.sub.4/Na.sub.2PO.sub.4 73% NITROGEN SOL. LAB190829-01 AMMONIACAL SYNTH. MgSO.sub.4/Na.sub.2PO.sub.4 73% NITROGEN SOL. LAB190904-01-4 AMMONIACAL SYNTH. MgCl.sub.2•6H.sub.2O/Na.sub.2HPO.sub.4 71% NITROGEN SOL. LAB190904-02-2 AMMONIACAL SYNTH. MgCl.sub.2•6H.sub.2O/Na.sub.2HPO.sub.4 85% NITROGEN SOL. LAB2000505-12 AMMONIACAL SYNTH. Na.sub.2HPO.sub.4/C4H.sub.4MgO.sub.5 57% NITROGEN SOL.
[0195] Table 3 shows results of the treatment of mine water with 1) tablets containing Mg.sub.3(PO.sub.4) as precipitating agent (as described above) and 2) tablets containing agglomerating agents. More particularly, the tablets comprising agglomerating agents were manufactured by compressing the following agglomerating agents (in powder form): 90% polyacrylamide (S200-AL Mudwizard™), 7.5% aluminum sulfate and 2.5% sodium bicarbonate. The instantaneous analyses and 24-hour analyses were done after precipitation and agglomeration. As described below, the reduction efficiency 24 hours after the precipitation and agglomeration reactions is increased compared to the instantaneous analysis, or an improvement of 18% and 23% for tests no. 67 and 68, respectively.
TABLE-US-00003 TABLE 3 RESULTS OF INSTANTANEOUS AND 24-HOUR ANALYSES Test number Effluents Precipitating agent Agglomerating agent Reduction rate Notes 67 Mine Mg.sub.3(PO.sub.4).sub.2 Polyacrylamide 65% Instantaneous effluent (S200-AL analysis 143 Mudwizard ™) 79% Analysis after Al.sub.2(SO.sub.4).sub.3 24 h NaHCO.sub.3 68 Mine Mg.sub.3(PO.sub.4).sub.2 Polyacrylamide 55% Instantaneous effluent (S200-AL analysis Mudwizard ™) 71% Analysis after AL.sub.2(SO.sub.4).sub.3• 24 h NaHCO.sub.3
[0196] Table 4 shows results of the treatment of water from two mines with tablets containing the mixture of two precipitating agents 1 and 2 with defined proportions. The instantaneous analyses were done after precipitation and solid/liquid separation.
TABLE-US-00004 TABLE 4 RESULTS OF MINE EFFLUENT INSTANTANEOUS ANALYSES PRECIPITATING- AGENTS TEST # Contaminant SAMPLE (active ingredients) REDUCTION RATE % LAB190909- AMMONIACAL Mine effluent MgO/Na.sub.2HPO.sub.4 65% 03 NITROGEN 1 LAB191002- AMMONIACAL Mine effluent MgO/Na.sub.2HPO.sub.4 74% 05 NITROGEN 1 LAB190906- AMMONIACAL Mine effluent MgCl.sub.2•6H.sub.2O/Na.sub.2HPO.sub.4 52% 04 NITROGEN 1 LAB190909- AMMONIACAL Mine effluent MgO/Na.sub.2HPO.sub.4 65% 03 NITROGEN 1 LAB191001- AMMONIACAL Mine effluent Mg/Na.sub.2HPO.sub.4 Citrate 74% 01 NITROGEN 2 LAB190909- AMMONIACAL Mine effluent MgO/Na.sub.2HPO.sub.4 15% 04 NITROGEN 2 LAB191010- AMMONIACAL Mine effluent Mg/Na.sub.2HPO.sub.4 Citrate 81% 02 NITROGEN 2 LAB2000507- AMMONIACAL Mine effluent Na.sub.2HPO.sub.4/C.sub.4H.sub.4MgO.sub.5 58% 01 NITROGEN 2 LAB200224- AMMONIACAL Mine effluent Na.sub.2HPO.sub.4/C.sub.6H.sub.6MgO.sub.7 54% 03 NITROGEN 2
[0197] Table 5 shows results for repetitive treatments (in recirculation) of mine water. More particularly, one can see that the reduction efficiency increases as a function of the number of treatment cycles.
TABLE-US-00005 TABLE 5 TREATMENT IN RECIRCULATION, REPETITIVE CYCLES Test number Effluents Precipitating agent Agglomerating agent Reduction rate Notes 72-1 Mine Mg.sub.3(PO.sub.4).sub.2 Polyacrylamide (S200- 70% 1.sup.st effluent AL Mudwizard ™) treatment Al.sub.2(SO.sub.4).sub.3 NaHCO.sub.3 72-2 Mine Mg.sub.3(PO.sub.4).sub.2 Polyacrylamide (S200- 82% 2.sup.nd effluent AL Mudwizard ™) treatment Al.sub.2(SO.sub.4).sub.3 NaHCO.sub.3 72-3 Mine Mg.sub.3(PO.sub.4).sub.2 Polyacrylamide (S200- 86% 3.sup.rd effluent AL Mudwizard ™) treatment Al.sub.2(SO.sub.4).sub.3 NaHCO.sub.3 72-4 Mine Mg.sub.3(PO.sub.4).sub.2 Polyacrylamide (S200- 89% 4.sup.th effluent AL Mudwizard ™) treatment Al.sub.2(SO.sub.4).sub.3 NaHCO.sub.3
[0198] Table 6 shows the results of ammoniacal nitrogen reduction tests with a control unit done on a mining site according to the method mentioned in
TABLE-US-00006 TABLE 6 RESULTS OF MINE EFFLUENT INSTANTANEOUS ANALYSES PRECIPITATING AGENTS TEST # Contaminant SAMPLE (active ingredients) REDUCTION RATE % ST190122-01 AMMONIACAL MINE Mg/Na.sub.2HPO.sub.4Citrate 48% NITROGEN EFFLUENT
EXAMPLE 2: ARSENIC REDUCTION
[0199] Tests and analyses to determine the percentage of arsenic reduction were done with tablets comprising an active ingredient, or a precipitating agent 1, and nonactive ingredients (see Table 7). The reduction rates were measured with a spectrophotometer.
[0200] Table 7 shows results of the treatment of water from two mines with tablets containing the precipitating agent and nonactive ingredients with defined proportions. The instantaneous analyses were done after precipitation and solid/liquid separation.
TABLE-US-00007 TABLE 7 RESULTS OF MINE EFFLUENT INSTANTANEOUS ANALYSES PRECIPITATING AGENTS TEST # Contaminant SAMPLE (active ingredients) REDUCTION RATE % LAB191202-01 ARSENIC MINE EFFLUENT FeCl.sub.3 99.9% LAB191202-02 ARSENIC MINE EFFLUENT FeCl.sub.3 99.9% LAB191202-04 ARSENIC MINE EFFLUENT FeCl.sub.3 99.9%
EXAMPLE 3: CHLORIDE REDUCTION
[0201] Tests and analyses to determine the percentage of chloride reduction were done with tablets comprising two active ingredients, or the combination of two precipitating agents 1 and 2, and nonactive ingredients (see Table 8). The reduction rates were measured with a spectrophotometer.
[0202] Table 8 shows results of the treatment of water from two mines with tablets containing comprising two active ingredients, or the combination of two precipitating agents 1 and 2, and nonactive ingredients with defined proportions. The instantaneous analyses were done after precipitation and solid/liquid separation.
TABLE-US-00008 TABLE 8 RESULTS OF MINE AND SYNTHETIC EFFLUENT INSTANTANEOUS ANALYSES PRECIPITATING AGENTS TEST # Contaminant SAMPLE (active ingredients) REDUCTION RATE % LAB200316-04 CHLORIDES MINE KH.sub.2PO.sub.4/Ca(OH).sub.2 81% EFFLUENT LAB200317-02 CHLORIDES MINE C.sub.6H.sub.8O.sub.6/Ca(OH).sub.2 64% EFFLUENT LAB200317-08 CHLORIDES MINE KH.sub.2PO.sub.4/Ca(OH).sub.2 72% EFFLUENT LAB200218-01 CHLORIDES SYNTHETIC Na.sub.2HPO.sub.4/Ca(OH).sub.2 89% SOLUTION
EXAMPLE 4: PHOSPHORUS REDUCTION
[0203] Tests and analyses to determine the percentage of phosphorus reduction were done with tablets comprising an active ingredient, or a precipitating agent, and nonactive ingredients (see Table 9). The reduction rates were measured with a spectrophotometer.
[0204] Table 9 shows results of the treatment of mine effluent with tablets containing the precipitating agent and nonactive ingredients with defined proportions. The instantaneous analyses were done after precipitation and solid/liquid separation.
TABLE-US-00009 TABLE 9 RESULTS OF MINE EFFLUENT INSTANTANEOUS ANALYSES PRECIPITATING AGENTS TEST # Contaminant SAMPLE (active ingredients) REDUCTION RATE % LAB191204-03 PHOSPHORUS MINE Ca(OH).sub.2 54% EFFLUENT LAB191204-03-1 PHOSPHORUS MINE Ca(OH).sub.2 95% EFFLUENT LAB191204-03-2 PHOSPHORUS MINE Ca(OH).sub.2 99.8% EFFLUENT
[0205] Although the present disclosure has been described using specific embodiments, it is understood that several variations and modifications can be made to said embodiments, and the present disclosure seeks to cover such modifications, uses or adaptations of the present disclosure.