ELECTRONIC DEVICE INCLUDING DISPLAY AND METHOD FOR MANUFACTURING SAME
20230239384 · 2023-07-27
Assignee
Inventors
Cpc classification
G06F1/1624
PHYSICS
G06F1/1656
PHYSICS
G09F9/30
PHYSICS
H04M1/0216
ELECTRICITY
G06F1/1652
PHYSICS
C09J9/00
CHEMISTRY; METALLURGY
International classification
Abstract
An electronic device and a method of manufacturing the electronic device are provided. The electronic device includes: a flexible display; and a cover window disposed on the flexible display, wherein the cover window includes a glass member and a buffer member disposed between the glass member and the flexible display, wherein the glass member includes at least one flat area and a bending area extending from the at least one flat area, and wherein a thickness of at least a portion of the bending area continuously decreases from a thickness of the at least one flat area as the bending area extends from the at least one flat area, and a width of the at least the portion of the bending area continuously decreases from a width of the at least one flat area as the bending area extends from the at least one flat area.
Claims
1. An electronic device comprising: a flexible display; and a cover window disposed on the flexible display, wherein the cover window comprises a glass member and a buffer member disposed between the glass member and the flexible display, wherein the glass member comprises at least one flat area and a bending area extending from the at least one flat area, and wherein a thickness of at least a portion of the bending area continuously decreases from a thickness of the at least one flat area as the bending area extends from the at least one flat area, and a width of the at least the portion of the bending area continuously decreases from a width of the at least one flat area as the bending area extends from the at least one flat area.
2. The electronic device of claim 1, wherein the glass member further comprises a first surface facing the buffer member, and a flat second surface facing outward of the electronic device, and wherein the buffer member comprises a flat third surface facing the flexible display.
3. The electronic device of claim 1, wherein the bending area comprises a first recess formed on a first surface facing the buffer member, and a second recess formed on an edge of the bending area, and wherein the second recess extends continuously from the first recess.
4. The electronic device of claim 3, wherein a first length of the first recess in a thickness direction is equal to a second length of the second recess in a width direction that is perpendicular to the thickness direction.
5. The electronic device of claim 1, further comprising: a first housing configured to accommodate a portion of the flexible display and a portion of the cover window; a second housing configured to accommodate another portion of the flexible display and another portion of the cover window; and a hinge structure connecting the first housing to the second housing, wherein at least a portion of the bending area overlaps at least a portion of the hinge structure.
6. The electronic device of claim 1, wherein the bending area comprises a first bending area and a second bending area that is spaced apart from the first bending area, wherein the at least one flat area comprises a first flat area, a second flat area that is spaced apart from the first flat area, and a third flat area that is spaced apart from the first flat area and the second flat area, and wherein the third flat area is between the first bending area and the second bending area.
7. The electronic device of claim 1, further comprising: a first structure; a second structure surrounding at least a portion of the first structure and configured to guide a sliding movement of the first structure; and a roller rotatably mounted on a side edge of the second structure, wherein at least a portion of the at least one flat area is coupled to the first structure, and wherein at least a portion of the bending area is configured to be wound around the roller.
8. The electronic device of claim 1, wherein the cover window further comprises: a scattering prevention film disposed on the glass member; and a coating layer disposed on the scattering prevention film.
9. The electronic device of claim 1, wherein at least a portion of the bending area differs from another portion of the bending area by having been reacted with at least one of ammonium fluoride, sulfuric acid, nitric acid, silicofluoric acid, sodium hydroxide, and hydrofluoric acid.
10. The electronic device of claim 1, wherein the thickness of the bending area is 30 μm to 50 μm, and the thickness of the at least one flat area is 50 μm to 200 μm.
11. The electronic device of claim 1, wherein the buffer member comprises at least one of an optically clear adhesive or a pressure-sensitive adhesive.
12. A method of manufacturing an electronic device, the method comprising: applying a protective ink to a front surface of a glass member comprising at least one flat area and a bending area extending from the at least one flat area, and to a rear surface of the at least one flat area of the glass member; folding the glass member such that at least portions of the front surface of the glass member face each other; immersing at least a portion of the bending area in a chemical solution configured to dissolve the glass member; and removing the protective ink.
13. The method of claim 12, wherein the immersing the at least the portion of the bending area in the chemical solution comprises moving the glass member in a first direction at which the chemical solution is located and moving the glass member in a second direction opposite to the first direction.
14. The method of claim 12, wherein the chemical solution comprises at least one of ammonium fluoride, sulfuric acid, nitric acid, silicofluoric acid, sodium hydroxide, or hydrofluoric acid.
15. The method of claim 12, wherein the folding the glass member comprises coupling the glass member to a jig which contacts the protective ink, wherein the jig comprises a plurality of protrusions facing the bending area, and a pin structure between the plurality of protrusions and facing the bending area, and wherein the glass member is between the plurality of protrusions and the pin structure.
Description
BRIEF DESCRIPTION OF DRAWINGS
[0028] The above and other aspects, features, and advantages of certain embodiments of the present disclosure will be more apparent from the following description taken in conjunction with the accompanying drawings in which:
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DETAILED DESCRIPTION
[0045] The electronic device according to various embodiments may be one of various types of electronic devices. The electronic devices may include, for example, a portable communication device (e.g., a smartphone), a computer device, a portable multimedia device, a portable medical device, a camera, a wearable device, or a home appliance. According to an embodiment of the disclosure, the electronic devices are not limited to those described above.
[0046] It should be appreciated that various embodiments of the disclosure and the terms used therein are not intended to limit the technological features set forth herein to particular embodiments and include various changes, equivalents, or replacements for a corresponding embodiment. With regard to the description of the drawings, similar reference numerals may be used to refer to similar or related elements. It is to be understood that a singular form of a noun corresponding to an item may include one or more of the things, unless the relevant context clearly indicates otherwise. As used herein, each of such phrases as “A or B”, “at least one of A and B”, “at least one of A or B”, “A, B, or C”, “at least one of A, B, and C”, and “at least one of A, B, or C”, may include any one of, or all possible combinations of the items enumerated together in a corresponding one of the phrases. As used herein, such terms as “1st” and “2nd”, or “first” and “second” may be used to simply distinguish a corresponding component from another, and does not limit the components in other aspect (e.g., importance or order). It is to be understood that if an element (e.g., a first element) is referred to, with or without the term “operatively” or “communicatively”, as “coupled with”, “coupled to”, “connected with”, or “connected to” another element (e.g., a second element), it means that the element may be coupled with the other element directly (e.g., wiredly), wirelessly, or via a third element.
[0047] As used in connection with various embodiments of the disclosure, the term “module” may include a unit implemented in hardware, software, or firmware, and may interchangeably be used with other terms, for example, “logic”, “logic block”, “part”, or “circuitry”. A module may be a single integral component, or a minimum unit or part thereof, adapted to perform one or more functions. For example, according to an embodiment, the module may be implemented in a form of an application-specific integrated circuit (ASIC).
[0048] According to various embodiments, each component (e.g., a module or a program) of the above-described components may include a single entity or multiple entities, and some of the multiple entities may be separately disposed in different components. According to various embodiments, one or more of the above-described components or operations may be omitted, or one or more other components or operations may be added. Alternatively or additionally, a plurality of components (e.g., modules or programs) may be integrated into a single component. In such a case, the integrated component may still perform one or more functions of each of the plurality of components in the same or similar manner as they are performed by a corresponding one of the plurality of components before the integration. According to various embodiments, operations performed by the module, the program, or another component may be carried out sequentially, in parallel, repeatedly, or heuristically, or one or more of the operations may be executed in a different order or omitted, or one or more other operations may be added.
[0049]
[0050] Referring to
[0051] According to various embodiments, the foldable housing 101 may include a first housing 110, a second housing 120 including a sensor area 124, a first rear cover 180, a second rear cover 190, and a hinge structure (e.g., the hinge structure 102 in
[0052] According to various embodiments, the first housing 110 and the second housing 120 may be disposed on opposite sides about the folding axis A, and may have generally symmetrical shapes with respect to the folding axis A. As will be described later, the angle or distance between the first housing 110 and the second housing 120 may vary depending on whether the electronic device 100 is in the unfolded state, in the folded state, or in the intermediate state. According to an embodiment, unlike the first housing 110, the second housing 120 may further include the sensor area 124 in which various sensors are disposed. However, the first housing 110 and the second housing 120 may have mutually symmetrical shapes in other areas. According to an embodiment, the folding axis A may be multiple (e.g., two) parallel folding axes. For example, the electronic device 100 may be a multi-foldable electronic device including three or more housings and including multiple folding axes.
[0053] According to various embodiments, the first housing 110 and the second housing 120 may define together a recess that accommodates the display 200.
[0054] According to various embodiments, at least a portion of the first housing 110 and at least a portion of the second housing 120 may be made of a metal material or a non-metal material having the rigidity of a level selected to support the display 200. The at least a portion made of the metal material may provide a ground plane of the electronic device 100, and may be electrically connected to a ground line provided on a printed circuit board (e.g., the printed circuit board 160 in
[0055] According to various embodiments, the sensor area 124 may be configured to have a predetermined area adjacent to a corner and/or an edge of the second housing 120. However, the arrangement, shape, and size of the sensor area 124 are not limited to the illustrated example. For example, in another embodiment, the sensor area 124 may be provided in any area between another corner or an upper end corner and a lower end corner of the second housing 120 or in the first housing 110. In an embodiment, components embedded in the electronic device 100 to execute various functions may be exposed to the front surface of the electronic device 100 through the sensor area 124 or one or more openings provided in the sensor area 124. In various embodiments, the components may include various types of sensors. The sensors may include at least one of, for example, a front camera, a receiver, or a proximity sensor.
[0056] According to various embodiments, the first rear cover 180 may be disposed at one side of the folding axis A on the rear surface of the electronic device 100, and may have, for example, a substantially rectangular periphery, which may be surrounded by the first housing 110. Similarly, the second rear cover 190 may be disposed at the other side of the folding axis A on the rear surface of the electronic device 100, and the periphery of the second rear cover 390 may be surrounded by the second housing 120.
[0057] According to various embodiments, the first rear cover 180 and the second rear cover 190 may have substantially symmetrical shapes about the folding axis (the axis A). However, the first rear cover 180 and the second rear cover 190 do not necessarily have mutually symmetrical shapes. In another embodiment, the electronic device 100 may include the first rear cover 180 and the second rear cover 190 having various shapes.
[0058] According to various embodiments, the first rear cover 180, the second rear cover 190, the first housing 110, and the second housing 120 may define a space in which various components (e.g., a printed circuit board or a battery) of the electronic device 100 may be disposed. According to an embodiment, one or more components may be disposed or visually exposed on the rear surface of the electronic device 100. For example, at least a portion of a sub-display may be visually exposed through a first rear area 182 of the first rear cover 180. In another embodiment, one or more components or sensors may be visually exposed through a second rear area 192 of the second rear cover 190. In various embodiments, the sensors may include a proximity sensor and/or a rear camera.
[0059] According to various embodiments, a front camera exposed to the front surface of the electronic device 100 through the one or more openings provided in the sensor area 124 or a rear camera exposed through the second rear area 192 of the second rear cover 190 may include one or more lenses, an image sensor, and/or an image signal processor. A flash of the rear camera may include, for example, a light-emitting diode or a xenon lamp. In some embodiments, two or more lenses (e.g., an infrared camera, a wide-angle lens, and a telephoto lens), and image sensors may be disposed on one surface of the electronic device 100.
[0060] Referring to
[0061] According to an embodiment, as illustrated in
[0062] According to various embodiments, the display 200 may be disposed on a space defined by the foldable housing 101. For example, the display 200 may be seated in the recess defined by the foldable housing 101, and may constitute most of the front surface of the electronic device 100. Accordingly, the front surface of the electronic device 100 may include the display 200, and partial areas of the first housing 110 and the second housing 120, which are adjacent to the display 200. In addition, the rear surface of the electronic device 100 may include the first rear cover 180, a partial area of the first housing 110 adjacent to the first rear cover 180, the second rear cover 190, and a partial area of the second housing 120 adjacent to the second rear cover 190.
[0063] According to various embodiments, the display 200 may be a display including at least a partial area which is deformable into a flat surface or a curved surface. According to an embodiment, the display 200 may include a folding area 203, a first area 201 disposed at one side of the folding area 203 (e.g., the left side of the folding area 203 illustrated in
[0064] However, the area division of the display 200 is illustrative, and the display 200 may be divided into multiple areas (e.g., four or more areas or two areas) depending on the structure or functions thereof. For example, in the embodiment illustrated in
[0065] According to various embodiments, the first area 201 and the second area 202 may have generally symmetrical shapes about the folding area 203. However, unlike the first area 201, the second area 202 may include a notch or hole structure cut due to the presence of the sensor area 124, but may have a shape symmetric to that of the first area 201 in the area others. In other words, the first area 201 and the second area 202 may include portions having mutually symmetrical shapes and portions having mutually asymmetrical shapes.
[0066] Hereinafter, the operations of the first housing 110 and the second housing 120 according to the states of the electronic device 100 (e.g., a flat or unfolded state and a folded state) and respective areas of the display 200 will be described.
[0067] According to various embodiments, when the electronic device 100 is in the unfolded state (the flat state) (e.g.,
[0068] According to various embodiments, when the electronic device 100 is in the folded state (e.g.,
[0069] According to various embodiments, when the electronic device 100 is in the intermediate state, the first housing 110 and the second housing 120 may be disposed with a certain angle relative to each other. The surface of the first area 201 and the surface of the second area 202 of the display 200 may form an angle larger than that in the folded state and smaller than that in the unfolded state. At least a portion of the folding area 203 may be configured as a curved surface having a predetermined curvature, and the curvature in this case may be smaller than that in the folded state.
[0070]
[0071] Referring to
[0072] According to various embodiments, the bracket assembly 150 may include a first mid plate 152 and a second mid plate 154. A hinge structure 102 may be disposed between the first mid plate 152 and the second mid plate 154. When the hinge structure 102 is viewed from the outside, the hinge structure 102 may be covered by a hinge cover (e.g., the hinge cover 130 in
[0073] According to various embodiments, the substrate unit 160 may include a first circuit board 162 disposed on the first mid plate 152 and a second circuit board 164 disposed on the second mid plate 154. The first circuit board 162 and the second circuit board 164 may be disposed in a space defined by the bracket assembly 150, the first housing 110, the second housing 120, the first rear cover 180, and the second rear cover 190. Components for implementing various functions of the electronic device 100 may be mounted on the first circuit board 162 and the second circuit board 164.
[0074] According to various embodiments, the first housing 110 and the second housing 120 may be assembled to be coupled to the opposite sides of the bracket assembly 150 in the state in which the display 200 is coupled to the bracket assembly 150. According to an embodiment, the first housing 110 may include a first side member 111 surrounding at least a portion of the side surface of the first mid plate 152, and the second housing 120 may include a second side member 121 surrounding at least a portion of the side surface of the second mid plate 154. The first housing 110 may include a first rotation support surface 112, and the second housing 120 may include a second rotation support surface 122, which corresponds to the first rotation support surface 112. The first rotation support surface 112 and the second rotation support surface 122 may include curved surfaces corresponding, respectively, to curved surfaces included in the hinge cover 130. According to an embodiment, the first side member 111 may include a first side surface (e.g., the first side surface 111a in
[0075] According to an embodiment, when the electronic device 100 is in the unfolded state (e.g., the electronic device in
[0076]
[0077] The configuration of the electronic device 300 of
[0078] The state illustrated in
[0079] Referring to
[0080] According to various embodiments, the first structure 301 may be referred to as, for example, a first housing, a slide unit, or a slide housing, and may be disposed to be reciprocable on the second structure 302. In an embodiment, the second structure 302 may be referred to as, for example, a second housing, a main unit, or a main housing, and may accommodate various electrical and electronic components such as a main circuit board or a battery. A portion of the display 303 (e.g., the first area A1) may be seated on the first structure 301. In some embodiments, when the first structure 301 moves (e.g., slides) relative to the second structure 302, another portion of the display 303 (e.g., the second area A2) may be accommodated inside the second structure 302 (e.g., a slide-in operation) or exposed to the outside of the second structure 302 (e.g., a slide-out operation).
[0081] According to various embodiments, the first structure 301 may include a first plate 311a (e.g., a slide plate), and may include a first surface F1 including at least a portion of the first plate 311a and a second surface F2 facing away from the first surface F1. According to an embodiment, the second structure 302 may include a second plate 321a (e.g., the second plate 321a in
[0082] According to various embodiments, the second side wall 323b or the third side wall 323c may be omitted. According to an embodiment, the second plate 321a, the first side wall 323a, the second side wall 323b, and/or the third side wall 323c may be configured as separate structures and coupled or assembled to each other. The rear plate 321b may be coupled to surround at least a portion of the second plate 321a. In some embodiments, the rear plate 321b may be substantially integrated with the second plate 321a. According to an embodiment, the second plate 321a or the rear plate 321b may cover at least a portion of the flexible display 303. For example, the flexible display 303 may be at least partially accommodated inside the second structure 302, and the second plate 321a or the rear plate 321b may cover a portion of the flexible display 303 accommodated inside the second structure 302.
[0083] According to various embodiments, the first structure 301 may be movable to an opened state or a closed state relative to the second structure 302 in a direction parallel to the second plate 321a (e.g., the rear case) and the second side wall 323b (e.g., direction {circle around (1)}), and may be movable such that the first structure 301 is located at a first distance from the first side wall 323a in the closed state and at a second distance, which is greater than the first distance, from the first side wall 323a in the opened state. In some embodiments, in the closed state, the first structure 301 may be located to surround a portion of the first side wall 323a.
[0084] According to various embodiments, the electronic device 300 may include at least one of a display 303, a key input device 341, a connector hole 343, audio modules 345a, 345b, 347a, and 347b, or a camera module 349. The electronic device 300 may further include an indicator (e.g., an LED device) or various sensor modules.
[0085] According to various embodiments, the display 303 may include a first area A1 and a second area A2. In an embodiment, the first area A1 may extend substantially across at least a portion of the first surface F1 to be disposed on the first surface F1. The second area A2 may extend from the first area A1 and may be inserted or accommodated into the second structure 302 (e.g., a housing) according to the sliding movement of the first structure 301, or may be exposed to the outside of the second structure 302. As will be described later, the second area A2 may be moved while substantially being guided by a roller (e.g., the roller 351 in
[0086] According to various embodiments, when viewed from above the first plate 311a (e.g., the slide plate), if the first structure 301 moves from the closed state to the opened state, the second area A2 may substantially define a plane with the first area A1 while being gradually exposed to the outside of the second structure 302. The display 303 may be coupled to or disposed adjacent to a touch detection circuit, a pressure sensor capable of measuring touch intensity (pressure), and/or a digitizer configured to detect a magnetic field-type stylus pen. In an embodiment, the second area A2 may be at least partially accommodated inside the second structure 302, and a portion of the second area A2 may also be exposed to the outside of the second structure 302 even in the state illustrated in
[0087] The key input device 341 may be disposed on the second side wall 323b or the third side wall 323c of the second structure 302. Depending on the external appearance and use state, the electronic device 300 may be designed such that the illustrated key input device(s) 341 is(are) omitted or an additional key input device(s) is(are) included. In some embodiments, the electronic device 300 may include a key input device, such as a home key button or a touch pad disposed around the home key button. According to another embodiment, at least some of the key input devices 341 may be located in an area of the first structure 301.
[0088] According to various embodiments, the connector hole 343 may be omitted in some embodiments, and may accommodate a connector (e.g., a USB connector) for transmitting and receiving power and/or data to and from an external electronic device. The electronic device 300 may include multiple connector holes 343, and some of the connector holes 343 may function as connector holes for transmitting and receiving audio signals to and from an external electronic device. In the illustrated embodiment, the connector holes 343 are disposed in the third side wall 323c, but the disclosure is not limited thereto. The connector holes 343 or a connector hole may be disposed in the first side wall 323a or the second side wall 323b.
[0089] According to various embodiments, the audio modules 345a, 345b, 347a, and 347b may include speaker holes 345a and 345b or microphone holes 347a and 347b. One of the speaker holes 345a and 345b may be provided as a receiver hole for a voice call, and another one may be provided as an external speaker hole. The microphone holes 347a and 347b may each include a microphone disposed therein so as to acquire external sound, and in some embodiments, may include multiple microphones disposed therein so as to detect the direction of sound. In some embodiments, the speaker holes 345a and 345b and the microphone holes 347a and 347b may be implemented as a single hole, or a speaker may be included without the speaker holes 345a and 345b (e.g., a piezo speaker). According to an embodiment, the speaker hole indicated by reference numeral “345b” may be disposed in the first structure 301 to be used as a voice call receiver hole, and the speaker hole (e.g., an external speaker hole) indicated by reference numeral “345a” or the microphone holes 347a and 347b may be disposed in the second structure 302 (e.g., one of the side surfaces 323a, 323b, and 323c).
[0090] The camera module 349 may be provided in the second structure 302 and may photograph a subject from a direction opposite to the first area A1 of the display 303. The electronic device 300 may include multiple camera modules 349. For example, the electronic device 300 may include a wide-angle camera, a telephoto camera, or a close-up camera, and in some embodiments, may measure a distance to a subject by including an infrared projector and/or an infrared receiver. The camera module 349 may include one or more lenses, an image sensor, and/or an image signal processor. The electronic device 300 may further include a camera module (e.g., a front camera) for photographing a subject from a direction opposite to the first area A1 of the display 303. For example, the front camera may be disposed around the first area A1 or in an area overlapping the display 303, and when disposed in the area overlapping the display 303, the front camera may photograph a subject through the display 303.
[0091] According to various embodiments, an indicator of the electronic device 300 may be disposed on the first structure 301 or the second structure 302, and may include a light-emitting diode to provide state information of the electronic device 300 as a visual signal. A sensor module of the electronic device 300 may generate an electrical signal or a data value corresponding to an internal operating state of the electronic device 300 or an external environmental state. The sensor module may include, for example, a proximity sensor, a fingerprint sensor, or a biometric sensor (e.g., an iris/face recognition sensor or a heart rate monitor (HRM) sensor). In another embodiment, the sensor module may further include at least one of, for example, a gesture sensor, a gyro sensor, an atmospheric pressure sensor, a magnetic sensor, an acceleration sensor, a grip sensor, a color sensor, an infrared (IR) sensor, a temperature sensor, a humidity sensor, or an illuminance sensor.
[0092]
[0093] Referring to
[0094] According to various embodiments, the first structure 301 may include a first plate 311a (e.g., a slide plate), and a first bracket 311b and/or a second bracket 311c, which are mounted on the first plate 311a. The first structure 301, for example, the first plate 311a, the first bracket 311b, and/or the second bracket 311c may be made of a metal material and/or a non-metal material (e.g., a polymer). The first plate 311a may be mounted on the second structure 302 (e.g., a housing) to be linearly reciprocable in one direction (e.g., the direction indicated by arrow {circle around (1)} in
[0095] According to various embodiments, the articulated hinge structure 313 may include multiple bars or rods and may be connected to one end of the first structure 301. For example, as the first structure 301 slides, the articulated hinge structure 313 may move relative to the second structure 302, and in the closed state (e.g., the state illustrated in
[0096] According to various embodiments, each rod may orbit around another adjacent rod while maintaining the state parallel to the other adjacent rod. Accordingly, as the first structure 301 slides, the multiple rods may be arranged to define a curved shape or a flat shape. For example, as the first structure 301 slides, the articulated hinge structure 313 may define a curved surface in a portion facing the roller 351, and the articulated hinge structure 313 may define a flat surface in a portion not facing the roller 351. In an embodiment, the second area A2 of the display 303 may be mounted or supported on the articulated hinge structure 313, and in the opened state (e.g., the state illustrated in
[0097] According to various embodiments, the second structure 302 (e.g., a housing) may include a second plate 321a (e.g., a rear case), a printed circuit board, a rear plate 321b, a third plate (321c) (e.g., a front case), and a support member 321d. The second plate 321a (e.g., the rear case) may be disposed to face away from the first surface F1 of the first plate 311a and may substantially provide the external shape of the second structure 302 or the electronic device 300. In an embodiment, the second structure 302 may include a first side wall 323a extending from the second plate 321a, a second side wall 323b extending from the second plate 321a to be substantially perpendicular to the first side wall 323a, and a third side wall 323c extending from the second plate 321a to be substantially perpendicular to the first side wall 323a and parallel to the second side wall 323b. A structure in which the second side wall 323b and the third side wall 323c are manufactured as parts separate from the second plate 321a and mounted on or assembled to the second plate 321a is exemplified, but the second side wall 123b and the third side wall 123c may be manufactured integrally with the second plate 321a. The second structure 302 may accommodate an antenna for proximity wireless communication, an antenna for wireless charging, or an antenna for magnetic secure transmission (MST) in a space that does not overlap the articulated hinge structure 313.
[0098] According to various embodiments, the rear plate 321b may be coupled to the outer surface of the second plate 321a, and the rear plate 221b may be manufactured integrally with the second plate 321a depending on an embodiment. In an embodiment, the second plate 321a may be made of a metal or polymer material, and the rear plate 321b may be made of a material such as metal, glass, a synthetic resin, or ceramic to provide a decoration effect in the external appearance of the electronic device 300. According to an embodiment, the second plate 321a and/or the rear plate 321b may be made of a material that transmits light through at least a portion thereof (e.g., an auxiliary display area). For example, in the state in which a portion of the display 303 (e.g., the second area A2) is accommodated in the second structure 302, the electronic device 300 may output visual information using a partial area of the display 303 accommodated inside the second structure 302. The auxiliary display area may provide the visual information output from the area accommodated inside the second structure 302 to the outside of the second structure 302.
[0099] According to various embodiments, the third plate 321c may be made of a metal or polymer material and may be coupled to the second plate 321a (e.g., the rear case), the first side wall 323a, the second side wall 323b, and/or the third side wall 323c to define an internal space of the second structure 302. According to an embodiment, the third plate 321c may be referred to as a “front case”, and the first structure 301 (e.g., the first plate 311a) may slide in the state of substantially facing the third plate 321c. In some embodiments, the first side wall 323a may be configured by a combination with a first side wall portion 323a-1 extending from the second plate 321a and a second side wall portion 323a-2 disposed at a side edge of the third plate 321c. In another embodiment, the first side wall portion 323a-1 may be coupled to surround one side edge of the third plate 321c (e.g., the second side wall portion 323a-2), in which case, the first side wall portion 323a-1 itself may form the first side wall 323a.
[0100] According to various embodiments, the support member 321d may be disposed in the space between the second plate 321a and the third plate 321c and may have a flat plate shape made of a metal or polymer material. The support member 321d may provide an electromagnetic shielding structure in the internal space of the second structure 302 or may improve mechanical rigidity of the second structure 302. In an embodiment, when received inside the second structure 302, the articulated hinge structure 313 and/or a partial area (e.g., the second area A2) of the display 303 may be located in a space between the second plate 321a and the support member 321d.
[0101] According to various embodiments, a printed circuit board may be disposed in the space between the third plate 321c and the support member 321d. For example, the printed circuit board may be accommodated in a space separated, by the support member 321d, from the space in which the articulated hinge structure 313 and/or a partial area of the display 303 may be accommodated inside the second structure 302. On the printed circuit board, a processor, a memory, and/or an interface may be mounted. The processor may include at least one of, for example, a central processing unit, an application processor, a graphics processing unit, an image signal processor, a sensor hub processor, or a communication processor.
[0102] According to various embodiments, the display 303 may be a flexible display based on an organic light-emitting diode and may be at least partially deformed into a curved shape while being generally maintained in a flat shape. In an embodiment, the first area A1 of the display 303 may be mounted on or attached to the first surface F1 of the first structure 301 to maintain a substantially flat plate shape. The second area A2 extends from the first area A1 and may be supported on or attached to the articulated hinge structure 313. For example, the second area A2 may extend along the slide direction of the first structure 301, may be accommodated inside the second structure 302 together with the articulated hinge structure 313, and may be deformed in an at least partially curved shape according to the deformation of the articulated hinge structure 313.
[0103] According to various embodiments, as the first structure 301 slides on the second structure 302, the area of the display 303 exposed to the outside may vary. The electronic device 300 (e.g., a processor) may change the area of the display 303 that is activated based on the area of the display 303 exposed to the outside. For example, in the opened state or at a position intermediate between the closed state and the opened state, the electronic device 300 may activate the area exposed to the outside of the second structure 302 in the total area of the display 303. In the closed state, the electronic device 300 may activate the first area A1 of the display 303 and deactivate the second area A2 of the display 303. In the closed state, when there is no user input for a predetermined period of time (e.g., 30 seconds or 2 minutes), the electronic device 300 may deactivate the entire area of the display 303. In some embodiments, in the state in which the entire area of the display 303 is deactivated, the electronic device 300 may provide visual information through an auxiliary display area (e.g., a portion of the second plate 321a and/or the rear plate 321b made of a material that transmits light) by activating a partial area of the display 303 as needed (e.g., for providing a notification or a missed call/message arrival notification according to a user setting).
[0104] According to various embodiments, in the opened state (e.g., the state illustrated in
[0105] According to various embodiments, a guide member (e.g., the roller 351) may be rotatably mounted on the second structure 302 at a position adjacent to one side edge of the second structure 302 (e.g., the second plate 321a). For example, the roller 351 may be disposed adjacent to the edge of the second plate 321a parallel to the first side wall 323a (e.g., the portion indicated by reference numeral “IE”). Although reference numerals are not given in the drawings, another side wall may extend from an edge of the second plate 321a adjacent to the roller 351, and the side wall adjacent to the roller 351 may be substantially parallel to the first side wall 323a. As mentioned above, the side wall of the second structure 302 adjacent to the roller 351 may be made of a material that transmits light, and a portion of the second area A2 may provide visual information through a portion of the second structure 302 in the state of being accommodated in the second structure 302.
[0106] According to various embodiments, one end of the roller 351 may be rotatably coupled to the second side wall 323b, and the other end may be rotatably coupled to the third side wall 323c. For example, the roller 351 may be mounted on the second structure 302 to be rotatable about a rotation axis R perpendicular to the slide direction of the first structure 301 (e.g., the direction indicated by arrow {circle around (1)} in
[0107] According to various embodiments, when the display 303 is deformed into a curved shape, the roller 351 may suppress excessive deformation of the display 303 by maintaining the radius of curvature of the display 303 to a certain degree. The “excessive deformation” may mean that the display 303 is deformed to have an excessively small radius of curvature to the extent that pixels or signal wires included in the display 303 are damaged. For example, the display 303 may be moved or deformed while being guided by the roller 351 and may be protected from damage due to excessive deformation. In some embodiments, the roller 351 may rotate while the articulated hinge structure 313 or the display 303 is inserted into or extracted from the second structure 302. For example, by reducing rubbing between the articulated hinge structure 313 (or the display 303) and the second structure 302, the roller 351 may enable the articulated hinge structure 313 (or the display 303) to smoothly perform the insertion/extraction operation of the second structure 302.
[0108] According to various embodiments, the support sheet 353 may be made of a flexible and somewhat elastic material, for example, a material including an elastic body such as silicone or rubber, may be mounted on or attached to the roller 351, and may be selectively wound around the roller 351 as the roller 351 rotates. Multiple (e.g., four) support sheets 353 may be arranged along the direction of the rotation axis R of the roller 351. For example, the multiple support sheets 353 may be mounted on the roller 351 such that adjacent support sheets 353 are spaced apart from each other by a predetermined interval, and may extend in a direction perpendicular to the rotation axis R. In another embodiment, one support sheet may be mounted on or attached to the roller 351. For example, one support sheet may have a size and shape corresponding to the area in which the support sheets 353 are disposed and the areas between the support sheets 353 in
[0109] According to various embodiments, an end of each support sheet 353 may be connected to the first structure 301 (e.g., the first plate 311a (e.g., a slide plate)), and the support sheets 353 may be rolled on the roller 351 in the closed state (e.g., the state illustrated in
[0110] According to various embodiments, the gap (e.g., the arrangement gap) between the surface of the display 303 and the inner surface of the edge of the second plate 321a may vary depending on the extent to which the support sheets 353 are wound around the roller 351. The smaller the arrangement gap, the easier it is to prevent introduction of external foreign matter. However, when the arrangement gap is excessively small, the display 303 may come into contact with or rub against the second plate 321a. When direct contact or rubbing occurs, the surface of the display 303 may be damaged or the sliding operation of the first structure 301 may be hindered.
[0111] According to various embodiments, in the closed state, since the support sheets 353 are wound around the roller 351, it is possible to reduce the gap between the surface of the display 303 and the inner surface of the edge of the second plate 321a while maintaining the state in which the surface of the display 303 is not in contact with the second plate 321a. For example, by reducing the arrangement gap in the closed state, it is possible to block the introduction of external foreign matter into the inside of the second structure 302. In an embodiment, as the first structure 301 (e.g., the first plate 311a or the slide plate) gradually moves to the opened state, the support sheets 353 may move away from the roller 351 to gradually move to the space between the second structure 302 (e.g., the second plate 321a or the third plate 321c) and the articulated hinge structure 313. For example, as the first structure 301 moves to the opened state, the arrangement gap gradually increases so that it is possible to suppress direct rubbing or contact between the display 303 and another structure (e.g., the second plate 321a) and to prevent the surface of the display 303 from being damaged due to the rubbing or contact. In some embodiments, the thickness of the support sheet 353 may gradually increase from one end (e.g., the portion fixed to the roller 351) toward the other end (e.g., the portion fixed to the first plate 311a). By using this thickness profile of the support sheet 353, it is possible to adjust the arrangement gap in the closed state and the opened state.
[0112] According to various embodiments, the electronic device 300 may include at least one elastic member 331 or 333 made of a low-density elastic body, such as a sponge, or a brush. For example, the electronic device 300 may include a first elastic member 331 mounted on one end of the display 303, and may further include a second elastic member 333 mounted on the inner surface of an edge of the second plate 321a in some embodiments. The first elastic member 331 may be substantially disposed in the internal space of the second structure 302, and in the opened state (e.g., the state illustrated in
[0113] According to various embodiments, the second elastic member 333 may be attached to the inner surface at the edge of the second plate 321a and may be disposed to substantially face the inner surface of the display 303. In the closed state, the gap (e.g., the arrangement gap) between the surface of the display 303 and the inner surface of the edge of the second plate 321a may be substantially determined by the second elastic member 333. According to an embodiment, in the closed state, the second elastic member 333 may substantially seal the arrangement gap by coming into contact with the surface of the display 303. According to an embodiment, the second elastic member 333 may be made of a low-density elastic body, such as a sponge, or a brush, so that the surface of the display 303 may be prevented from being damaged even if the second elastic member 133 comes into direct contact with the display 303. In another embodiment, the arrangement gap may increase as the first structure 301 gradually moves to the opened state. For example, the second area A2 of the display 303 may be gradually exposed to the outside of the second structure 302 without substantially coming into contact with or rubbing against the second elastic member 333. When the first structure 301 reaches the opened state, the first elastic member 331 may come into contact with the second elastic member 333. For example, in the opened state, the first elastic member 331 and the second elastic member 333 may block the introduction of external foreign matter by sealing the arrangement gap.
[0114] According to various embodiments, the electronic device 300 may further include a guide rail(s) 355 and/or an actuating member(s) 357. The guide rail(s) 355 may be mounted on the second structure 302 (e.g., the third plate 321c) to guide the sliding movement of the first structure 301 (e.g., the first plate 311a or slide plate). The actuating member(s) 357 may include a spring or a spring module that provides an elastic force in a direction to move opposite ends thereof away from each other. One end(s) of the actuating member(s) 357 may be rotatably supported by the second structure 302, and the other end(s) may be rotatably supported by the first structure 301. When the first structure 301 slides, the opposite ends of the actuating member(s) 357 may be located closest to each other at any one point between the closed state and the opened state (hereinafter, referred to as the “closest point”). For example, in the section between the closest point and the closed state, the actuating member(s) 357 may provide an elastic force to the first structure 301 in a direction to move toward the closed state and in the section between the closest point and the opened state, the actuating member(s) 357 may provide an elastic force to the first structure 301 in a direction to move toward the opened state.
[0115] According to various embodiments, the electronic devices 100 and 300 may be implemented in various form factors. For example, when the electronic device 100 is implemented as a foldable phone, the electronic device 100 may be implemented in an in-folding type foldable phone (e.g.,
[0116]
[0117] Referring to
[0118] According to various embodiments, the cover window 400 may be disposed on the display 510. According to an embodiment, the cover window 400 may form at least a portion of an outer surface of the electronic device 500. For example, the cover window 400 may form at least a portion of the front surface (e.g., the first surface 110a and the third surface 120a in
[0119] According to various embodiments, the cover window 400 may include a glass member 410. The glass member 410 may be formed of a substantially transparent and flexible material. For example, at least a portion of the glass member 410 may include glass having a bendable thickness (e.g., ultra-thin glass (UTG)).
[0120] According to various embodiments, the glass member 410 may include multiple areas having different lengths in thickness and/or width. For example, the glass member 410 may include at least one flat area 412 and at least one bending area 414 extending from the flat area 412. The flat area 412 is an area of the glass member 410 having a substantially uniform thickness and/or width, and the bending area 414 is an area of the glass member 410, which is different from the flat area 412 in thickness and/or width. According to an embodiment, when the electronic device 500 is folded or rolled, the glass member 410 may be bent about the bending area 414. According to an embodiment, when the electronic device 500 and/or the glass member 410 are manufactured, the flat area 412 and the bending area 414 may be bent.
[0121] According to various embodiments, when at least a portion of the electronic device 500 is folded or slid, the flat area 412 may not be bent. According to an embodiment, the flat area 412 may face the foldable housing (e.g., the foldable housing 101 in
[0122] According to various embodiments, when the electronic device 500 is folded or slid, the bending area 414 may be bent. According to an embodiment, at least a portion of the bending area 414 may face at least a portion of a hinge structure (e.g., the hinge structure 102 in
[0123] According to various embodiments, the flat area 412 may include multiple flat areas 412a and 412b. According to an embodiment (e.g.,
[0124] According to various embodiments, the glass member 410 may have a structure that is foldable several times to correspond to a multi-foldable device. For example, the glass member 410 may include multiple flat areas 412a and 412b and multiple bending areas 414a and 414b. According to an embodiment (e.g.,
[0125] According to various embodiments, the glass member 410 may have a structure that is bendable to correspond to the rollable electronic device (e.g., the electronic device 300 in
[0126] According to various embodiments, the second thickness t2 of the bending area 414 may be smaller than the first thickness t1 of the flat area 412. The glass member 410 may be bent in the bending area 414 to correspond to a folding or sliding operation of the electronic device 500. According to an embodiment, the first thickness t1 may be substantially uniform with a predetermined length, and the second thickness t2 may be continuously or gradually changed. For example, the second thickness t2, which is the thickness of the bending area 414, may continuously decrease compared to the first thickness t1, which is the thickness of the flat area 412. That is, a thickness of at least a portion of the bending area 414 continuously decreases from a thickness of the flat area 412 as the bending area 414 extends from the flat area 412. According to an embodiment, the first thickness t1 may be 50 μm to 200 μm, and the second thickness t2 may be 30 μm to 50 μm. According to an embodiment, the thickness of the flat area 412 and/or the bending area 414 may be the length of the glass member 410 in the thickness direction (e.g., the Z-axis direction). According to an embodiment, the sum of the thicknesses of the buffer member 420, the coating layer 430, and the scattering prevention film 440 of the cover window 400 may be 100 μm to 200 μm.
[0127] According to various embodiments, the second width w2, which is the width of the bending area 414, may be smaller than the first width w1, which is the width of the flat area 412. According to an embodiment, the first width w1 may be substantially uniform with a predetermined length, and the second width w2 may be continuously changed. For example, the second width w2, which is the width of the bending area 414, may continuously or gradually decrease compared to the first width w1, which is the thickness of the flat area 412. That is, a width of the at least the portion of the bending area 414 continuously decreases from a width of the flat area 412 as the bending area 414 extends from the flat area 412. According to an embodiment, the difference between the second width w2 and the first width w1 may be substantially the same as the difference between the second thickness t2 and the first thickness t1. For example, a first length d1, which is a length of the first recess 416 in the thickness direction (e.g., the Z-axis direction), and a second length d2, which is a length of the second recess 418 in the width direction (e.g., the Y-axis direction) of the second recess 418, may be substantially equal to each other. According to an embodiment, the width of the flat area 412 and/or the bending area 414 may be the length of the glass member 410 in the width direction (e.g., the Y-axis direction).
[0128] According to various embodiments, the glass member 410 may include a rear surface (e.g., the first surface 410a in
[0129] According to various embodiments, the cover window 400 may include a buffer member 420. According to an embodiment, the buffer member 420 may absorb at least some of the force applied to the display 510 from the outside of the electronic device 500. According to an embodiment, the buffer member 420 may include at least one of an optical clear adhesive (OCA) and a pressure sensitive adhesive (PSA).
[0130] According to various embodiments, the buffer member 420 may flatten at least a portion of the cover window 400. For example, the buffer member 420 may be located within the first recess 416 and/or the second recess 418 in the bending area 414 to make the thickness and/or width of the cover window 400 uniform. For example, the sum of the thicknesses of the glass member 410 and the buffer member 420 may be substantially constant. According to an embodiment (e.g.,
[0131] According to various embodiments (e.g.,
[0132] According to various embodiments, the cover window 400 may include a coating layer 430. According to an embodiment, the coating layer 430 may be located at the outermost portion of the cover window 400 and may protect the cover window 400 and the display 510 from an external impact applied to the electronic device 500. For example, the coating layer 430 may be disposed on the scattering prevention film 440.
[0133] According to various embodiments, the cover window 400 may include a scattering prevention film 440. According to an embodiment, the scattering prevention film 440 may reduce scattering of fragments of the glass member 410 when the glass member 410 is broken. According to an embodiment, the scattering prevention film 440 may be disposed on the glass member 410 of the cover window 400. According to an embodiment, the scattering prevention film 440 may be a polyethylene terephthalate (PET) film. According to another embodiment, the cover window 400 may not include the coating layer 430 and the scattering prevention film 440. For example, the glass member 410 may be exposed to the outside of the electronic device 500.
[0134]
[0135] Referring to
[0136] According to various embodiments, the bending area 414-1 of the glass member 410-1 of
[0137] According to various embodiments, the configuration of the glass member 410-2 of
[0138]
[0139] Referring to
[0140] According to various embodiments, through the process 1010 of applying the protective ink 650 to the glass member 610, the protective ink 650 may be placed on a portion of the rear surface 610a of the glass member 610, and the front surface 610b of the glass member 610. According to an embodiment, the protective ink 650 may cover the front surface 610b and the rear surface 610a of the flat area 612 and the rear surface 610a of the bending area 614. The front surface 610b of the bending area 614 and the side surface 610c of the glass member 610 may be physically exposed. According to an embodiment, the protective ink 650 may include an acid-resistant material. For example, the protective ink 650 may protect the glass member 610 from a chemical solution configured to dissolve the glass member 610. According to another embodiment, the protective ink 650 may be placed on the rear and front surfaces of the first flat area 612a and the second flat area 612b, and the front surface 610b and the rear surface 610a of the bending area 614 may be exposed to the outside. When the protective ink 650 is not applied to the front surface 610b and the rear surface 610a of the bending area 614, at least a portion of one surface (e.g., the first surface 410a in
[0141] According to various embodiments, the protective ink 650 may be placed on the glass member 610 to correspond to the shape of the electronic device (e.g., the electronic device 100 in
[0142] According to various embodiments, through the process 1020 of folding the glass member 610, the glass member 610 may be coupled to an external electronic device (e.g., the manufacturing facility 660 in
[0143] According to various embodiments, the process 1020 of folding the glass member 610 may further include a process of coupling the glass member 610 to a jig 670 which is in contact with at least some of the protective ink 650. The glass member 610 may be bent to correspond to the shape of the jig 670, and the shape of the jig 670 may be variously changed based on an electronic device (e.g., the electronic device 100 in
[0144] According to various embodiments, by using the process 1030 of dipping the glass member 610 into the chemical solution 680, the bending areas 614 of the glass member 610 may be shaped differently from the flat areas 612. For example, the flat areas 612 may at least partially react with the chemical solution 680 so that the thickness and width of the bending areas 614 may continuously or gradually decrease.
[0145] According to various embodiments, the chemical solution 680 may be a solution capable of dissolving the glass member 610. For example, the chemical solution 680 may include at least one of ammonium fluoride (NH.sub.4F), sulfuric acid (H.sub.2SO.sub.4), nitric acid (HNO.sub.3), silicofluoric acid (H.sub.2SIF.sub.6), sodium hydroxide (NaOH), or hydrofluoric acid (HF).
[0146] According to various embodiments, the process of dipping the glass member 610 into the chemical solution 680 (1030) may include a process of moving the glass member 610 to a first direction (e.g., −Z direction) at which the glass member 610 is located (S1) and a process of moving the glass member 610 to a second direction (e.g., +Z direction) opposite to the first direction. According to an embodiment, the jig 670 may be connected to the manufacturing facility 660 and move in the height direction (e.g., the Z-axis direction) together with the manufacturing facility 660.
[0147] According to various embodiments, at least one of the shape, the thickness change rate (e.g., inclination), and the width change rate (e.g., inclination) of the bending areas 614 of the glass member 610 may be determined based on at least one of a period of time in which the chemical solution 680 is located within the chemical solution 680, the type of the chemical solution 680, and the moving speed of the glass member 610 in the dipping process (1030). For example, when the glass member 610 continuously moves, the thickness and width of the bending area 614 may continuously decrease or increase.
[0148] According to various embodiments, through the process 1040 of removing the protective ink 650, the front surface 610b and the rear surface 610a of the glass member 610 may be exposed. According to an embodiment, the protective ink 650 may be removed by using a solution configured to dissolve the protective ink 650 (e.g., a developer). According to an embodiment, an area on which the protective ink 650 is not placed (e.g., a portion of the rear surface 610a of the glass member 610) may be different from an area on which the protective ink 650 is placed in thickness and/or width. For example, the glass member 610 may include a first recess 616. The configuration of the first recess 616 of
[0149] According to various embodiments, the method 600 of manufacturing an electronic device may further include a process 1050 of disposing the buffer member 620 on the rear surface 610a of the glass member 610. According to an embodiment, the buffer member 620 may be located in the first recess 616. For example, the buffer member 620 may be disposed on the rear surface 610a of the glass member 610 in which the first recess 616 is formed by using at least one of application, coating, or filling.
[0150] According to various embodiments of the disclosure, an electronic device (e.g., the electronic device 500 of
[0151] According to various embodiments, the glass member may include a first surface (e.g., the first surface 410a in
[0152] According to various embodiments, the bending area of the glass member may include a first recess (e.g., the first recess 416 in
[0153] According to various embodiments, a first length (e.g., the first length d1 in
[0154] According to various embodiments, the external device may include a first housing (e.g., the first housing 110 in
[0155] According to various embodiments, the bending area may include a first bending area (e.g., the first bending area 414a in
[0156] According to various embodiments, the external device may include a first structure (e.g., the first structure 301 in
[0157] According to various embodiments, the cover window may include a scattering prevention film (e.g., the scattering prevention film 440 in
[0158] According to various embodiments, at least a portion of the bending area may react with at least one of ammonium fluoride, sulfuric acid, nitric acid, silicofluoric acid, sodium hydroxide, or hydrofluoric acid.
[0159] According to various embodiments, the bending area may have a thickness of 30 μm to 50 μm, and the at least one flat area may have a thickness of 50 μm to 200 μm.
[0160] According to various embodiments, the buffer member may include an optically clear adhesive or a pressure-sensitive adhesive.
[0161] According to various embodiments of the disclosure, a method of manufacturing an electronic device (e.g., the method 600 of manufacturing an electronic device of
[0162] According to various embodiments, the dipping process may include a process of moving the glass member to a first direction (e.g., the −Z direction in
[0163] According to various embodiments, the chemical solution may include at least one of ammonium fluoride, sulfuric acid, nitric acid, silicofluoric acid, sodium hydroxide, or hydrofluoric acid.
[0164] According to various embodiments, the method may further include a process of coupling the glass member to a jig (e.g., the jig 670 in
[0165] According to various embodiments, the jig may include multiple protrusions (e.g., the protrusions 674 in
[0166] According to various embodiments, the thickness (e.g., the second thickness t2 in
[0167] According to various embodiments, the method of manufacturing an electronic device may further include a process 1050 of disposing a buffer member (e.g., the buffer member 620 in
[0168] According to various embodiments, the buffer member may include at least one of an optically clear adhesive or a pressure-sensitive adhesive.
[0169] According to various embodiments of the disclosure, the cover window (e.g., the cover window 400 in