Spring
10683907 ยท 2020-06-16
Assignee
Inventors
- Werner Hufenbach (Dresden, DE)
- Martin Lepper (Dresden, DE)
- Jens WERNER (Coswig, DE)
- Christian Koehler (Dresden, DE)
Cpc classification
F16F1/46
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16F9/08
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16F9/096
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16F15/046
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16F15/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16F9/58
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16F9/0436
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F16F1/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16F15/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16F9/096
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16F9/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16F15/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F15B7/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16F1/46
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16F9/08
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
The invention relates to a spring (1, 23) comprising at least one tensile body (2, 17, 71, 76) that can be subjected to tensile stress and/or at least one compressive body (37) that can be subjected to compressive stress, the spring also comprising a force-displacement conversion unit (3, 18, 24) for converting the force-displacement of the spring force F, said force-displacement conversion unit (3, 18, 24) having a moveable input control element (6, 19, 29), to which the spring force can be applied and a moveable output control element (7, 20, 30, 54, 60, 68, 72) which is operatively connected to the tensile body (2, 17, 71, 76) or to the compressive body (37) in such a way that the spring force F produces a tensile stress in the tensile body (2, 17, 71, 76) or a compressive stress in the compressive body (37) in a specific force-displacement conversion ratio.
Claims
1. A spring, wherein the spring comprises at least one tensile rod that consists of fiber composite material and can be subjected to tensile stress, and a force-displacement conversion unit for a force-displacement conversion of a spring force F, the force-displacement conversion unit comprising a moveable input control element to which the spring force F can be applied and a moveable output control element which is operatively connected to the tensile rod in such a way that the spring force F produces essentially solely tensile stress in the tensile rod, in a specific force-displacement conversion ratio, and wherein the force-displacement conversion unit is provided with a hydraulic drive stage and a hydraulic driven stage comprising two working chambers connected to each other and filled with hydraulic medium, the input control element delimitating the working chamber at a driving end of the drive stage and the output control element delimitating the working chamber at a driven end of the driven stage, at least partially.
2. The spring of claim 1, wherein the tensile rod is arranged to be integrated in the working chamber at the driven end.
3. The spring of claim 1, wherein the working chambers at the driving end and at the driven end are connected to each other via a connecting line.
4. The spring of claim 3, wherein the connecting line is flexible.
5. The spring of claim 1, wherein the input control element has a hollow-profiled drive piston and/or the output control element has a hollow-profiled driven piston, a hollow space of the drive piston or of the driven piston delimitating a respective working chamber.
6. The spring of claim 1, wherein the tensile rod consists of carbon fiber-reinforced plastic.
7. The spring of claim 1, wherein the tensile rod consists of glass-fiber reinforced plastic.
8. The spring of claim 1, wherein on at least one end of the tensile rod a bearing eye which is arranged along a longitudinal axis/central axis of the tensile rod is formed.
9. The spring of claim 1, wherein reinforcing fibers of the fiber composite material are arranged along a longitudinal axis of the tensile rod.
10. The spring of claim 1, wherein on the tensile rod a bearing eye is formed and reinforcing fibers of the fiber composite material are arranged as a fiber loop that at least partially surrounds the bearing eye.
11. The spring of claim 1, wherein the tensile rod and the force-displacement conversion unit are configured to result in a force-displacement conversion ratio of at least 1:3.
12. The spring of claim 1, wherein the tensile rod and the force-displacement conversion unit are configured to result in a force-displacement conversion ratio of at least 1:10.
13. The spring of claim 1, wherein the tensile rod and the force-displacement conversion unit are configured to result in a force-displacement conversion ratio of at least 1:50.
14. The spring of claim 1, wherein the moveable input control element and the longitudinally extending tensile rod are arranged such that an axis of movement of the input control element is parallel to a longitudinal axis/central axis of the tensile rod.
15. The spring of claim 6, wherein reinforcing fibers of the fiber composite material are arranged along a longitudinal axis of the tensile rod.
16. The spring of claim 6, wherein on the tensile rod a bearing eye is formed and reinforcing fibers of the fiber composite material are arranged as a fiber loop that at least partially surrounds the bearing eye.
17. The spring of claim 6, wherein on at least one end of the tensile rod a bearing eye which is arranged along a longitudinal axis/central axis of the tensile rod is formed.
18. The spring of claim 7, wherein reinforcing fibers of the fiber composite material are arranged along a longitudinal axis of the tensile rod.
19. The spring of claim 7, wherein on the tensile rod a bearing eye is formed and reinforcing fibers of the fiber composite material are arranged as a fiber loop that at least partially surrounds the bearing eye.
20. The spring of claim 7, wherein on at least one end of the tensile rod a bearing eye which is arranged along a longitudinal axis/central axis of the tensile rod is formed.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The spring according to the invention shall be explained in more detail below using several exemplary embodiments. The associated drawings show the following:
(2)
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DETAILED DESCRIPTION OF EMBODIMENTS OF THE INVENTION
(18)
(19) The mechanical force-displacement conversion unit 3 consists of a lever linkage 3, also called a lever system, and comprises a moveably guided drive rod 6 as an input control element 6 and two moveable lever handles 7 arranged symmetrically to one another as output control element 7. The two lever handles 7 are equally long.
(20) The drive rod 6 is arranged centrically to the spring housing 4 and guidedso as to be axially moveablein a guide of the spring housing 4. The two tensile rods 2 have a primarily square cross section; only at the top 10 and the foot 11 is the cross section rectangular in shape. The two tensile rods 2 are axisymmetrical and essentially parallel to the axes of symmetry 8, 9 of the drive rod 6 and the cylindrical spring housing 4, which in turn run congruent to one another. The lever handles 7 are in each case mounted at one end by means of an outer hinge on the spring housing 4 so as to be non-displaceable but capable of rotating. On the ends facing each other, the lever handles 7 are designed as an elongated hole in which the top of the drive rod 6 is mountedso as to be displaceableby means of a central hinge at a large distance from the outer hinges of the lever handles 7. The central hinge for accommodating the drive rod 6 is located at a distance from the outer hinges of lever handles 7 and the connection points of the tensile rods 2 on the lever handles 7 that determines the conversion ratio.
(21) Near the outer hinges of the lever handles 7 these are each connected, in each case by means of a head jointso as to be rotatingwith a top end 10 of the tensile rods 2. At the other end, the feet 11 of the tensile rods 2 are each connected by means of a foot joint with fixing attachments 12 of the fixed spring housing 4. The fixing attachments 12 are positioned on the front wall of the fixed spring housing 4 which the drive rod 6 runs through.
(22) The axes of rotation of the outer hinges of the lever handles 7 and those of the head joints and foot joints of tensile rods 2 and also the axis of rotation of the central hinge of the drive rod 6 are similarly perpendicularly oriented to the leaf level in
(23) For connection of the head or foot joint, the top 10 and the foot 11 of the tensile rods 2 each have bearing eyes 13 which are arranged along a longitudinal axis 14 of the particular tensile rod 2.
(24) In a load-free, extended initial state of the compression spring 1, the drive rod 6 is in a starting position of being moved far out of the spring housing 4 (
(25) When the drive rod 6 has an axially directed spring force F applied to it, it moves into the spring housing 4, whereby the central hinge of the drive rod 6 glides along the elongated holes of the lever handles 7 and the lever handles 7 are moved around the axis of rotation of their outer hinges. With a central position (
(26) The spring force F applied to the drive rod 6 is, in this exemplary embodiment, enhanced with a conversion ratio of approximately 1:5 in accordance with the lever principle, and, with a path traveled by the lever handles 7 that is approximately five times shorter, transferred as a correspondingly enhanced tensile force evenly and axially, i.e. along the tensile rods 2, onto the tensile rods 2. The tensile rods 2 fixed unilaterally to the fixed spring housing 4 are, in the process, extended evenly in the direction of their longitudinal axes 14, with each tensile rod 2 being exposed to an even tensile stress which is distributed almost homogenously across the cross section of the rod, transverse to the longitudinal axis 14 of the tensile rod 2. Hence the mass of the tensile rod 2 can for the most part be fully utilised for energy absorption.
(27) With a maximum compression state of the spring 1 at maximum load (
(28) During the extension of the compression spring 1 (not shown) the drive rod 6 moves back into the starting position according to
(29)
(30) Unlike the mechanical compression spring 1 in accordance with
(31) In a load-free initial state of the tensile spring 1.1, the drive rod 6 is in a starting position of being retracted far into the guide of the spring housing 4 (
(32) When an axially directed spring force F is applied in the direction of the arrow to the drive rod 6, the latter moves out of the spring housing 4.
(33) With a fully compressed state of the tension spring 1.1 at maximum load (
(34) The spring force F acting on the drive rod 6 is, in the process, enhanced according to the lever principle with a conversion ratio analogous to the lever system 3 in accordance with
(35) In
(36)
(37) The pull ring 17 and the force-displacement conversion unit 18 are arranged in the cylindrical, fixed spring housing 4, which has the fixed bearing 5 for attaching the spring 1.2 to a vehicle construction (not shown).
(38) The mechanical force-displacement conversion unit 18 has, as an input control element 19, a moveable push rod 19 and, as an output control element 20, a tapered plunger 20 that is directly connected to the push rod 19.
(39) The push rod 19 and the plunger 20 designed as an extension of the push rod 19 are arranged centrically to the spring housing 4, whereby the push rod 19 is guidedso as to be axially moveablein a guide of the spring housing 4 and the plunger 20 engages with the pull ring 17.
(40) The pull ring 17 is arranged coaxially to the congruent axes of symmetry 8, 21, 9 of the drive rod 19, the plunger 20 and the cylindrical spring housing 4 and, by means of a ring guide 22 provided on the inner wall of the cylindrical spring housing 4 with a groove all the way round, fixed axially and mountedso as to be radially moveableon the spring housing 4.
(41) The pull ring 17 consists of glass fiber-reinforced plastic and has a rectangular ring cross section. The glass fibers are arranged extending circumferentially along the circumferential axis of the pull ring 17 in the manner of annual rings. The fiber orientation 15 of the glass fibers is shown in the plan view of the pull ring 17 by means of circular lines.
(42) At its free end, the tapered plunger 20 has a diameter that corresponds to that of the tension-free pull ring 17. At the other end, facing the push rod 19, the tapered plunger 20 has a diameter which corresponds to the widened diameter of the fully extended pull ring 17 in a preliminary stage prior to its strength failure.
(43) In a load-free, extended initial state of the compression spring 1.2, the push rod 19 is in a starting position of being moved far out of the spring housing 4 (
(44) When the push rod 19 is in a compressed position (
(45) When the plunger 20 is driven forward, the ring guide of the pull ring 17 absorbs the direct compressive force acting axially on the pull ring 17 and thereby holds the pull ring 17 in an axially secured position.
(46) The spring force F applied to the push rod 19 is enhanced through the retracting plunger 20 in accordance with the lever principle, and with a considerably shorter path of the plunger 20, transmitted in a radial direction as enhanced compressive force evenly onto the inner surface of the pull ring 17. In the ring cross section of the pull ring 17, a tensile stress acting in a polar orthotropic manner is generated as a result, which is directed along the circumferential axis of the pull ring 17 in the manner of annual rings. Under the tensile force distributed almost homogeneously across the ring's cross section, the pull ring 17 is extended evenly along its circumferential axis, whereby for the most part complete utilisation of the ring's cross section for energy absorption is brought about.
(47) With a maximum compressed state of the spring 1.2 at maximum load (
(48)
(49) This embodiment of a compression spring 23 comprises, unlike the spring devices according to
(50) The hydraulic force-displacement conversion unit 24 has a two-stage hydraulic cylinder filled with hydraulic oil which, in a drive stage, comprises a drive cylinder 25 with a working chamber 26 at the driving end and, in a driven stage, comprises a driven cylinder 27 with a working chamber 28 at the driven end of the hydraulic cylinder. Both working chambers 26, 28 are connected to one another.
(51) Drive cylinder 25 and driven cylinder 27 of the hydraulic cylinder are clearly graduated in their diameter.
(52) The diameter of the driven cylinder 27 is, in the exemplary embodiment, 5 times larger than the diameter of the drive cylinder 25.
(53) The hydraulic force-displacement conversion unit 24 also has, as an input control element 29, a drive piston 29, which bounds the working chamber 26 at the driving end of the drive cylinder 25 on the front vis--vis the environment. By way of an output control element 30 of the hydraulic force-displacement conversion unit 24, a driven piston 30 is provided which bounds the working chamber 28 at the driven end on the front side vis--vis the environment.
(54) Drive piston 29 and driven piston 30 are, in the drive or driven cylinder 25, 27, in each case guided so as to be axially moveable and have piston seals 31 which seal the working chambers 26, 28 vis--vis the environment.
(55) The axes of symmetry 32, 33 of the input control element 29 and the output control element 30 run congruently to one another, which means that the working direction of the force-displacement conversion unit 24 is predetermined linearly and along these congruent axes of symmetry 32, 33. The tensile rods 2 are axisymmetrical and essentially arranged parallel to the two-stage hydraulic cylinder and to the force-displacement conversion unit 24.
(56) The force-displacement conversion unit 24 is also arranged centrically to the axis of symmetry 9 of the spring housing 4, whereby the drive cylinder 25 is firmly connected to the front wall of the spring housing 4 that is opposite to the fixed bearing 5 and the driven cylinder 27 is connected by means of fixing bars 34 to the inner wall of the spring housing 4, so that no relative movement can take place vis--vis the spring housing 4.
(57) On its outer circumference, the driven piston 30 is connected, by means of the head joints, to in each case one top end 10 of the tensile rods 2. The feet 11 of the tensile rods 2 are each connected, by means of a foot joint, with fixing attachments 12 which are arranged on the front wall of the fixed spring housing 4, to which the drive cylinder 25 is also attached. The bearing eyes 13 at the top 10 and foot 11 for the connection with driven piston 30 and spring housing 4 are arranged centrally to the longitudinal axis 14 of the tensile rods 2.
(58) In a load-free, extended initial state of the compression spring 23, the drive piston 29 is in a starting position of being moved far out of the spring housing 4 (
(59) During the compression process, in which the drive piston 29 has an axially directed spring force F applied to it, the drive piston 29 that moves in displaces the hydraulic oil in the working chamber 26 at the driving end so that it overflows into the working chamber 28 at the driven end. The displaced hydraulic oil thus drives the driven piston 30, which is lifted as a result (
(60) With a fully compressed state of the spring 23 at maximum load (
(61)
(62) In a load-free, extended initial state of the compression spring 23.1, the drive piston 29 is in a starting position of being moved far out of the spring housing 4 (
(63) With the compressed state (
(64) With a fully compressed state of the spring 23.1 at maximum load (
(65)
(66) Unlike the compression spring 23 in accordance with
(67) The compressive body 37 that can be subjected to compressive stress in accordance with the present exemplary embodiment is, in the load-free initial state of the compression spring 23.2, a cylindrical body made from an elastomer (
(68) With the upward movement of the driven piston 30 during the compression process (
(69) With a fully compressed state of the compression spring 23.2 at maximum load (
(70) During the extension of the compression spring 23.2 (not shown) the driven piston 30 moves into the starting position in accordance with
(71) The compressive body 37 made from elastomer acts, owing to the material, in a viscoelastic manner which is why, in addition to the elastic spring effect, it also provides a damping effect. In contrast, a compressive body 37 from titanium has a purely elastic effect, without a damping effect. The material of the compressive body compressive body 37 can be selected depending on the requirements of the case of application. The higher rigidity of a compressive body 37 made from titanium is compensated for by the design of a force-displacement conversion unit (not shown) which brings about a correspondingly higher force-displacement conversion ratio.
(72)
(73) Corresponding to the flow resistance of the valves 41, 42, the desired degree of damping can be specified. The smaller the design of the valve cross section or the smaller this is set to be, the more strongly the compression spring 23.3 is damped during compression or extension.
(74) Pressure and suction flow control valves 41, 42 allow flow in one particular direction. In the opposite flow direction they have a blocking effect. In pressurised operation of the hydraulic force-displacement conversion unit 24, i.e. during compression of the compression spring 23.3 and moving-in of the drive piston 29, the hydraulic oil flows through the pressure flow control valve 41 into the working chamber at the driven end 28. In suction operation of the hydraulic force-displacement conversion unit 24, i.e. during extension of the compression spring 23.3 and moving-out of the drive piston 29, the hydraulic oil flows through the suction flow control valve 42 in to the working chamber at the driving end 26.
(75) The one-direction flow control valves 41, 42 make it possible to set the flow resistance differently in pressurised or suction operation, by means of which different damping rates can be achieved during compression and extension.
(76)
(77) The drive cylinder 25 and the driven cylinder 27 of the hydraulic force-displacement conversion unit 24 have no direct connection. The working chambers at the driving and the driven end 26, 28 are connected to each other directly via a flexible connecting line 43, into which an external hydraulic unit 44 is integrated. The external hydraulic unit 44 comprises a valve block 45, similar to the valve block 40 in accordance with
(78) The hydraulic oil also flows through the adjust cylinder 46, whereby the volume of the balancing work chamber 48 is determined by the position of the setting piston 47 in the adjust cylinder 46. The position of the setting piston 47 can, in the exemplary embodiment, be adjusted by means of a motor spindle (not shown). Hence irrespective of the spring function of the compression spring 23.4 according to the invention, the total volume of the working chamber at the driving end and at the driven end 26, 28 can be increased or reduced. As a result, different positions of distance can be set for the input control element 29 or the drive piston 29 relative to the output control element 30 or the driven piston 30 of the hydraulic force-displacement conversion unit 24 and hence also relative to the fixed spring housing 4. The external hydraulic unit 44 thus permits an easy adjustability, in design terms, of the compression spring 23.4 to the effect that, for example, an adaptation of the length of the compression spring 23.4 to specified installation space conditions or an effective height adjustment of the vehicle construction connected to the compression spring 23.4 can be achieved.
(79) In
(80) The drive stage of the hydraulic force-displacement conversion unit 24 has, with this exemplary embodiment, an external drive cylinder 50 that is arranged so as to be spatially separated from the spring housing 4, in which the drive piston 29 is guided. On one of the cylinder covers 51 of the external drive cylinder 50 opposite to the drive piston 29 a fixed bearing 52 is provided for attaching the external drive cylinder 50 to a vehicle construction (not shown).
(81) The driven stage of the hydraulic force-displacement conversion unit 24 with the driven cylinder 27 and the driven piston 30 and the tensile rods 2 are arranged in the fixed spring housing 4.
(82) The working chamber at the driving end 26 of the external drive cylinder 50 and the working chamber at the driven end 28 of the driven cylinder 27 are connected to each other, so as to enable flow, via the flexible connecting line 43.
(83) In this way, the slim drive stage with the external drive cylinder 50 and the moveable drive piston 29 can for example be better accommodated in the confined space of a wheel suspension of the vehicle construction (not shown).
(84)
(85) Similar to the design of the compression spring 23.5 in accordance with
(86) The separated driven stage of the hydraulic force-displacement conversion unit 24 comprises an external driven cylinder 53 for the formation of the working chamber at the driven end 28 and a moveable, hollow-profiled, in particular hollow cylindrical, driven piston 54 as an output control element. The external driven cylinder 53 and the hollow cylindrical driven piston 54 jointly enclose the working chamber at the driven end 28. The external driven cylinder 53 is designed to be fixed by means of a fixed bearing 55, with the hollow cylindrical driven piston 54 is guidedso as to be axially moveablein the external driven cylinder 53. The connecting line 43 leads, at the side, into the cylinder wall of the external driven cylinder 53.
(87) A tensile rod 2 is arranged so as to be integrated and fixed in the working chamber at the driven end 28. A separate fixed spring housing for attachment of the driven cylinder 53 and the tensile rod 2 is therefore not required in this exemplary embodiment.
(88) The top 10 of the tensile rod 2 is connected with an internal holder 56 of the external driven cylinder 53 and its foot 11 is connected with an internal holder 57 of the hollow cylindrical driven piston 54. What is more, the tensile rod 2 is arranged such that its longitudinal axis 14 runs congruently to the axes of symmetry 58, 59 of the hollow cylindrical driven cylinder 54 and the external driven cylinder 53.
(89) The tensile rod 2 is situated so as to be space-saving and protected in the driven cylinder 53 and is fully embedded in hydraulic oil. As a result of the hydrostatic pressure acting on the tensile rod 2, the latter's resilience increases.
(90) In a load-free, extended initial state of the compression spring 23.6, the hollow cylindrical driven piston 54 is in a starting position of being moved into the driven cylinder 53 (
(91) During the compression process, in which the drive piston 29 has an axially directed spring force F applied to it, the piston pushes the hydraulic oil out of the working chamber at the driving end 26 via the connecting line 43 to the side into the external driven cylinder 53. The displaced hydraulic oil increases the volume of the working chamber at the driven end 28 and drives the moveable driven piston 54, which is moved out as a result (
(92) In a fully compressed state of the spring 23.6 at maximum load (
(93)
(94) Unlike the design in accordance with
(95) The piston wall 61 is, by means of an appropriate selection of material and shape, designed to be sufficiently elastic that the elastic driven piston 60 is essentially only elastic lengthways and is rigid in its radial and circumferential direction. Consequently the piston wall 61 has a rotationally symmetrical, wave-like structure formed along the length of the elastic driven piston 60, which forms uniform, convex and concave mouldings of the piston wall 61 all the way round. The unidirectionally elastic driven piston 60 also consists, in the exemplary embodiment, of a fiber composite material, with the fiber layers with reinforcing fibers arranged in endless windings around the circumference of the driven piston. The reinforcing fibers of the windings exhibit, in the circumferential direction, a fiber orientation with an angle of approximately 90 to the longitudinal axis 64 of the elastic driven piston 60.
(96) The unidirectionally elastic driven piston 60 is, by means of a fixed bearing 65 arranged on the piston cover 63, designed to be fixed on one side, which means that the driven piston 60, lengthways, is freely moveable and expandable.
(97) The integrated tensile rod 2 is connected with its top 10 with a holder at the cover end 66 and with its foot 11 with a holder at the head end 67 of the elastic driven piston 60. What is more, the integrated tensile rod 2 is arranged in such a way that its longitudinal axis 14 is congruent with the longitudinal axis 64 of the elastic driven piston 60.
(98) In a load-free, extended initial state of the compression spring 23.7, the elastic driven piston 60 has a clearly distinct wave-like structure with a compact longitudinal extension, with which the elastic driven piston 60 with the shortest longitudinal dimension is present. In this state, the integrated tensile rod 2 is mounted so as to be tension-free (
(99) During the compression process, in which the drive piston 29 has an axially directed spring force F applied to it, the hydraulic oil is pushed out of the working chamber at the driving end 26, via the connecting line 43, into the elastic driven piston 60. The displaced hydraulic oil increases the volume of the working chamber at the driven end 28 and increases the pressure in the elastic driven piston 60, whereby the all-over pressure of the hydraulic oil extends the piston wall 61 of the elastic driven piston 60 essentially only axially, in the longitudinal direction of the driven piston 60, and consequently the elastic driven piston 60 is extended so as to be axially moveable in the direction of its piston head 62. In the process the wave-like structure of the piston wall 61 flattens out (
(100) Through the extension of the rotationally symmetrical driven piston 60, an axial tensile force is exerted on the centrically integrated tensile rod 2 which stretches it uniformly along its longitudinal axis 14, whereby the tensile stress is distributed almost homogeneously across its (rod) cross section and thus the entire mass of the tensile rod 2 is utilised for energy absorption.
(101) With a fully compressed state of the spring 23.7 at maximum load (
(102) During the extension of the compression spring 23.7 (not shown) the pressure of the hydraulic oil in the working chamber at the driven end 28 decreases, which means that the elastic driven piston 60 and with it the integrated tensile rod 2 returns to the starting shape in accordance with
(103)
(104) Unlike the compression spring 23.7 in accordance with
(105) An elastic piston wall 69 of this driven piston 68 that can be subjected to tensile stress has, lengthwise and in its circumferential direction, an elasticity with particularly high extension stiffness.
(106) This driven piston 68 consists, in the exemplary embodiment, of fiber composite material, specifically of endless glass fiber epoxy resin compound, with reinforcing fibers orientated both in the longitudinal direction of the driven piston and in the circumferential direction of the driven piston 68, with the reinforcing fibers in the longitudinal direction of the driven piston 68 having a fiber orientation with an angle of approximately +/10 to the longitudinal axis 70 of the driven piston 68 and the reinforcing fibers in the circumferential direction having a fiber orientation with an angle of approximately 90 to the longitudinal axis 70 of the driven piston 68. Corresponding to the selected angle of the fiber orientation in the longitudinal axis 70 of the driven piston 68, the extension stiffness of the piston wall 69 lengthways can be influenced.
(107) The reinforcing fibers in the longitudinal direction of the driven piston 68 consist of glass fibers, whereas the reinforcing fibers in the circumferential direction consist of highly rigid carbon fibers. By choosing the material used for the reinforcing fibers appropriately, a certain ratio of the longitudinal and circumferential extension of the driven piston 68 can be set. In the exemplary embodiment, the choice of material results in a preferred longitudinal extension of the driven piston 68, which hence adapts to narrow spaces.
(108) Additionally, the elasticity and extension stiffness of the piston wall 69 of the driven piston 68 can be set by the wave-like structure geometry of the piston wall 69 being formed appropriately.
(109) The compressive forces of the hydraulic oil during the compression process are, as a consequence of the extension stiffness of the piston wall 69, for the most part absorbed by the container-like driven piston 68 itself, which thus provides the corresponding opposing force.
(110) Hence the driven piston 68 that can be subjected to tensile stress is suitable for assuming, at the same time, the role of a tensile body 71, which is equipped with a resilience to tensile stress and elasticity that is directionally combined and manifested in the longitudinal and circumferential direction. The reinforcing fibers in the longitudinal direction of the driven piston 68 allow the tensile body 71 to act like a tensile rod with resilience to tensile stress in an axial direction and the reinforcing fibers in the circumferential direction allow the tensile body 71 to act like a pull ring with resilience to tensile stress in a polar orthotropic direction. The tensile body 71 is, with this exemplary embodiment, designed as an integral part of the driven piston 68 with a body shape that is adapted to the shape of the driven piston 68, extended in the longitudinal direction and essentially hollow cylindrical. The driven piston 68, as output control element of the hydraulic force-displacement conversion unit 24, and the tensile body 71 hence form a physical and functional unit.
(111) During the compression process of the compression spring 23.8, in which an axially directed spring force F is applied to the drive piston 29, the hydraulic oil is pushed out from the working chamber at the driven end 26 via the connecting line 43 into the elastic, driven piston 68 that can be subjected to tensile stress. The displaced hydraulic oil increases the volume of the working chamber at the driven end 28 and increases the pressure in the driven piston 68, whereby the compressive forces of the hydraulic oil acting all over generate a tensile stress in the pistol wall 69 in a longitudinal and circumferential direction of the elastic driven piston 68 that can be subjected to tensile stress, as a consequence of this the piston wall 69 of the driven piston 68 is slightly extended and in the process the driven piston 68 is extended in a longitudinal and circumferential direction. As a result of the fiber orientation and nature of the reinforcing fibers, the driven piston 68 is preferably longitudinally extended with slight radial shaping of the piston wall 69.
(112) As a result of the rotational symmetry of the driven piston 68, the tensile stress is distributed uniformly, almost homogenously, across the wall cross section of the piston wall 69; thus the entire mass of the piston wall 69 can be utilised for energy absorption.
(113)
(114) The spring housing 4, the drive stage of the force-displacement conversion unit 24 and the input control element 29 are identical to those in accordance with
(115) The driven stage of the force-displacement conversion unit 24 comprises a driven drum 73, which forms the all-round working space at the driven end 28. By way of an output control element of the hydraulic force-displacement conversion unit 24, the ring-shaped driven piston 72 that can be subjected to tensile stress is provided, which bounds the working chamber at the driven end 28 on the front wall vis--vis the environment.
(116) The surfaces of the ring-shaped driven piston 72 and the driven drum 73, which are facing each other, each have a sealed sliding surface 74, by means of which the ring-shaped driven piston 72 is mounted in the driven drum 73 so as to be radially moveable and the working chamber 28 is sealed vis--vis an outer ventilation chamber 75, that goes all the way round, of driven drum 73. The ventilation chamber 75 that goes all the way round is connected to the environment.
(117) The drive cylinder 25 and the driven drum 73 of the hydraulic force-displacement conversion unit 24 have no direct connection. The working chambers at the driving end and at the driven end 26, 28 are connected to each other by means of a connecting line 43. The connecting line 43 leads to the curved bottom of driven drum 73.
(118) The driven drum 73 and the ring-shaped driven piston 72 are arranged coaxially to the congruent axes of symmetry 32, 9 of the drive piston 29 and the cylindrical spring housing 4, with the driven drum 73 held firmly to the spring housing 4 by means of fixing bars 34.
(119) The movably mounted, ring-shaped driven piston 72 has in its radial direction an elasticity with a certain extension stiffness. The compressive forces of the hydraulic oil during the compression process are, as a result of the extension stiffness, for the most part absorbed by the ring-shaped driven piston 72, which thus provides the corresponding opposing force.
(120) Hence the ring-shaped driven piston 72 is suitable, at the same time, for assuming the role of a tensile body 76 that can be subjected to tensile stress, which is designed in the form of a pull ring, specifically a piston pull ring 76, in an integrated manner in the ring-shaped driven piston 72. The ring-shaped driven piston 72, as an output control element of the hydraulic force-displacement conversion unit 24, and the piston pull ring 76, as a tensile body, hence form a physical and functional unit.
(121) The ring-shaped driven piston 72 with integrated piston pull ring consists of glass fiber-reinforced plastic and has a rectangular cross section to the ring. The glass fibers are arranged in the manner of annual rings along the circumferential axis of the piston pull ring 76, extending all the way around. The fiber orientation 15 of the glass fibers is shown in the cross-sectional view with points. The reinforcing fibers in the circumferential direction bring about an ability of the piston pull ring 76 to withstand tensile stress in a polar orthotropic direction.
(122) In a load-free, extended initial state of the tension spring 23.9 the drive piston 29 is in a starting position where it is moved far out of the spring housing 4 and the ring-shaped driven piston 72 is in a position near to the bottom of the driven drum 73, in which the integrated piston pull ring 76 is tension-free (
(123) During the compression process in accordance with
(124) In the ring cross section of the ring-shaped driven piston 72 or the piston pull ring 76, a tensile stress acting in a polar orthotropic manner is generated which is directed in the manner of annual rings along the circumferential axis of the piston pull ring 76. The piston pull ring 76 is extended evenly along its circumferential axis under the tensile stress distributed almost homogeneously across the ring's cross section, whereby the ring's cross section is for the most part fully utilised for energy absorption.
(125) With a completely compressed state of the spring 23.9 at maximum load (
(126)
(127) The tensile rod 2 and the force-displacement conversion unit 3 are arranged in a fixed spring housing 4 which has a fixed bearing 5 for attaching the spring 1.3.
(128) The mechanical force-displacement conversion unit 3 consists of a four-point lever linkage 3, which is equipped with two moveable lever handles 7.1, 7.2 and a lever handle 7.3 that connects the moveable lever handles 7.1, 7.2. The moveable lever handles 7.1 and 7.2 form the output control element 7 of the mechanical force-displacement conversion unit 3. By way of an input control element 6 of the mechanical force-displacement-conversion unit 3, a drive rod 6, guided so as to be moveable, is provided.
(129) The drive rod 6 is arranged centrically to the spring housing 4 and guidedso as to be axially moveablein a guide of the spring housing 4.
(130) The lever handles 7.1, 7.2, having a length L.sub.1 and L.sub.2 respectively, are equally long. The length L.sub.1 and L.sub.2 is 100 mm in the exemplary embodiment. The one end of the lever handles 7.1, 7.2 is in each case mounted with one outer hinge on the spring housing 4 in such a way as to be rotationally moveable. The arrangement of the two lever handles 7.1, 7.2 on the spring housing 4 is such that their outer hinges are positioned at a distance from each other equating to a length L.sub.4. The distance or the length L.sub.4 is 75 mm in the exemplary embodiment. At their other ends, the lever handles 7.1, 7.2 are connectedso as to be rotationally moveableby means of two central hinges with the connecting lever handle 7.3, which has a length L.sub.3 that corresponds to the distance L.sub.4 between the lever handles 7.1, 7.2 on the spring housing 4. Through this arrangement of the lever handles 7.1, 7.2, 7.3, a parallelogram-type four-point lever linkage is formed. On the lever handle 7.3 of the four-point lever linkage, the drive rod 6 engages.
(131) The tensile rod 2 consisting of glass fiber-reinforced plastic is integrated so as to be rotationally moveable but in a fixed position between the lever handles 7.1, 7.2, by the top 10 and the foot 11 of the tensile rod 2 being connected with the lever handles 7.1 or 7.2 respectively so as to be rotationally moveable. The axes of rotation of the outer and central hinges of the lever handles 7.1, 7.2 and those of the head joint and foot joint of the tensile rod 2 are likewise oriented perpendicular to the leaf level in
(132) The points of connection of the top 10 and the foot 11 of the tensile rod 2 on the lever handles 7.1, 7.2 are at a varying distance from the outer and central hinges of the lever handles 7.1, 7.2 that determines the conversion ratio. The position of the point of connection of the top 10 divides the lever handle 7.1 into two handle sections of differing lengths. The left handle section of the lever handle has, in the exemplary embodiment, a length L.sub.11 of 45 mm, while the right handle section of the lever handle 7.1 has a length L.sub.12 of 55 mm. Likewise, the position of the point of connection of the foot 11 divides the lever handle 7.2 into two handle sections of differing lengths, whereby with an inverse length ratio, the left handle section of the lever handle 7.2 has a length L.sub.21 of 55 mm and the right handle section of the lever handle 7.2 has a length L.sub.22 of 45 mm.
(133) The arrangement of the tensile rod 2 is hence not at right angles in relation to the position of the lever handles 7.1, 7.2. The tensile rod 2 has, in accordance with the present exemplary embodiment in a load-free initial state in accordance with
(134) In this load-free, extended initial state of the compression spring 1.3, the drive rod 6 is in a starting position of being moved far out of the spring housing 4 (
(135) When an axially directed spring force F is applied to the drive rod 6, the latter moves into the spring housing 4, whereby the lever handles 7.1, 7.2 are moved around the rotational axis of their outer hinges. With a centre position (
(136) The points of connection of the top 10 and the foot 11 of the tensile rod 2 on the lever handles 7.1, 7.2 move away from each somewhat in the process, so that the tensile rod 2 that is integrated on the lever handles 7.1,7.2 in a fixed position experiences an axial tensile force and is extended in the direction of its longitudinal axis 14. The tensile rod 2 is exposed to a uniform tensile stress which is distributed almost homogeneously across the cross section transverse to the longitudinal axis 14 of the tensile rod 2. In this way, the mass of the tensile rod 2 can for the most part be fully utilised for the absorption of energy.
(137) The spring force F applied to the drive rod 6 is, by means of the four-point lever linkage 3 in accordance with this exemplary embodiment, enhanced with a conversion ratio of approximately 1:12 according to the lever principle, and thus a tensile force that is increased approximately 12-fold transferred to the tensile rod 2.
(138) With a maximum compressed state of the spring 1.3 at maximum load (
(139) The points of connection of the top 10 and the foot 11 of the tensile rod 2 on the lever handles 7.1, 7.2 are situated having the greatest possible distance from each other, whereby the tensile rod 2 is subjected to a maximum tensile stress with maximum possible extension. In the final position in accordance with
(140) The invention is not limited to the exemplary embodiments described above. Rather, by combining the features of the tension and compression springs 1 to 1.3, 23 to 23.9, presented, appropriate additional advantageous embodiments of the spring according to the invention are conceivable; these are covered by the invention.
LIST OF REFERENCE NUMBERS
(141) 1 Mechanical spring, compression spring, tension spring, 0.1, 0.2, 0.3 2 Tensile body, tensile rod 3 Mechanical force-displacement conversion unit, lever system, lever linkage, four-point lever linkage 4 Spring housing 5 Fixed bearing of the spring housing 6 Input control element, drive rod 7 Output control element, lever handle, 0.1, 0.2, 0.3 8 Axis of symmetry of input control element, drive rod 9 Axis of symmetry of cylindrical spring housing 10 Top of tensile rod 11 Foot of tensile rod 12 Fixing attachment 13 Bearing eye 14 Longitudinal axis of tensile rod 15 Fiber orientation of carbon fibers, of glass fibers 16 Fiber loop 17 Tensile body, pull ring 18 Mechanical force-displacement conversion unit, conical linkage 19 Input control element, push rod 20 Output control element, plunger 21 Axis of symmetry of output control element, plunger 22 Ring guide 23 Hydraulic spring, compression spring, 0.1 to 0.9 24 Hydraulic force-displacement conversion unit 25 Drive cylinder 26 Working chamber at the driving end 27 Driven cylinder 28 Working chamber at the driven end 29 Input control element, drive piston 30 Output control element, driven piston 31 Piston seal 32 Axis of symmetry of input control element, drive piston 33 Axis of symmetry of output control element, drive piston 34 Fixing bar 35 Membrane of driven piston 36 Foot section of driven piston 37 Compressive body, pressure cylinder 38 Lower contact surface 39 Upper contact surface 40 Damping element, valve block 41 Pressure flow control valve 42 Suction flow control valve 43 Connecting line 44 External hydraulic unit 45 Damping element, valve block 46 Adjust cylinder 47 Setting piston 48 Balancing working chamber 49 Switch flow control valve 50 External drive cylinder 51 Cylinder cover 52 Fixed bearing of external drive cylinder 53 External driven cylinder 54 Output control element, hollow cylindrical driven piston 55 Fixed bearing of external driven cylinder 56 Holder of external driven cylinder 57 Holder of hollow cylindrical driven piston 58 Axis of symmetry, longitudinal axis of hollow cylindrical driven piston 59 Axis of symmetry, longitudinal axis of external driven cylinder 60 Output control element, container-like, unidirectionally elastic driven piston 61 Elastic piston wall 62 Piston head 63 Piston cover 64 Axis of symmetry, longitudinal axis of elastic driven piston 65 Fixed bearing of elastic driven piston 66 Holder of elastic driven piston, cover end 67 Holder of elastic driven piston, head end 68 Output control element, container-like driven piston that can be subjected to tensile stress 69 Piston wall 70 Axis of symmetry, longitudinal axis of driven piston that can be subjected to tensile stress 71 Tensile body, hollow profiled tensile body 72 Output control element of ring-shaped driven piston that can be subjected to tensile stress 73 Driven drum 74 Sealed sliding surface 75 Ventilation chamber 76 Tensile body, piston pull ring
(142) TABLE-US-00001 F Spring force L.sub.1 Length of lever handle 7.1 L.sub.2 Length of lever handle 7.2 L.sub.3 Length of lever handle 7.3 L.sub.4 Distance between lever handles 7.1, 7.2 on spring housing L.sub.5 Length of tensile rod L.sub.11 Length of left handle section of lever handle d. 7.1 L.sub.12 Length of right handle section of lever handle d. 7.1 L.sub.21 Length of left handle section of lever handle d. 7.2 L.sub.22 Length of right handle section of lever handle d. 7.2