Cutting apparatus
10683751 ยท 2020-06-16
Assignee
Inventors
Cpc classification
F15B11/16
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
E21D9/1033
FIXED CONSTRUCTIONS
E21D20/003
FIXED CONSTRUCTIONS
E21C35/06
FIXED CONSTRUCTIONS
F16H2057/0235
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
E21D9/1013
FIXED CONSTRUCTIONS
E21C27/24
FIXED CONSTRUCTIONS
E21D9/12
FIXED CONSTRUCTIONS
E21D9/1093
FIXED CONSTRUCTIONS
C01B33/035
CHEMISTRY; METALLURGY
E21C25/06
FIXED CONSTRUCTIONS
E21D9/1026
FIXED CONSTRUCTIONS
F16H57/023
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
E21C25/06
FIXED CONSTRUCTIONS
E21D9/12
FIXED CONSTRUCTIONS
E21C35/06
FIXED CONSTRUCTIONS
E21C35/20
FIXED CONSTRUCTIONS
E21C27/24
FIXED CONSTRUCTIONS
Abstract
A cutting apparatus suitable for creating tunnels and subterranean roadways includes independently pivoting supports that each carry a respective independently pivoting arm and a rotatable cutting head. Each cutting head via the supports and arms, is configured to slew laterally outward in a sideways direction and to pivot in a vertical upward and downward direction. The supports and arms are mounted on a linear moving sled carried by a main frame.
Claims
1. A cutting apparatus suitable for creating tunnels or subterranean roadways and the like comprising: at least one arm pivotally mounted to the apparatus and arranged to pivot in an upward and downward direction; at least one arm actuator arranged to actuate pivoting movement of the at least one arm about an arm pivot axis; a rotatable cutting head mounted at the at least one arm, the head being rotatable about a head axis oriented to extend substantially transverse to the arm pivot axis; a drive motor unit for supplying a drive power; and a cutter gear drive train coupled between the at least one arm and the cutting head for transmitting the drive power to the cutting head, wherein the drive motor unit includes a plurality of drive motors, each drive motor being coupled to the drive train and supplying a portion of the drive power, wherein the cutter gear drive train has an axis of revolution substantially aligned with the head axis of the cutting head, the cutter drive train being arranged to transmit radial and normal forces from the cutting head to the at least one arm.
2. The cutting apparatus of claim 1, wherein the cutter gear drive train includes an input shaft, all of the drive motors being coupled to the input shaft.
3. The cutting apparatus of claim 2, wherein the cutter gear drive train includes an input gear wheel on the input shaft, all of the drive motors being coupled to the input gear wheel.
4. The cutting apparatus of claim 1, wherein at least some of the drive motors are identical.
5. The cutting apparatus of claim 1, wherein the drive motors are controlled for a simultaneous start and/or end of operation.
6. The cutting apparatus of claim 1, wherein the drive motors are controlled for a time-delayed start and/or end of operation.
7. The cutting apparatus of claim 6, wherein a time delay between two drive motors is in the range of 0.1 to 5 seconds.
8. The cutting apparatus of claim 1, wherein the drive train has a first side facing the cutting head and a second side facing the drive motor unit, and a water conduit extending from the first side through to the second side for supplying water to the cutting head, wherein the cutting head includes a water manifold coupled to the conduit at the second side, the water manifold distributing the incoming water to a number of water outlets on the periphery of the cutting head.
9. The cutting apparatus of claim 1, further comprising a main frame having generally upward, downward and side facing regions; a first and second support pivotally mounted relative to the main frame via respective first and second support axes aligned generally upright relative to the upward and downward facing regions such that each first and second support is configured to pivot laterally in a sideways direction relative to the sidefacing regions; at least one first and second support actuator arranged to respectively actuate independent movement of each of the first and second supports relative to the main frame, wherein the at least one arm includes a first arm and a second arm, the arm pivot axis being aligned in a direction extending transverse including perpendicular to each support pivot axis to enable the first and second arms to pivot independently of one another and to pivot relative to each of the respective first and second supports in an upward and downward direction relative to the upward and downward facing regions, the at least one arm actuator being a first arm actuator and a second arm actuator, each first and second arm actuator being arranged to actuate an independent pivoting movement of the first and second arms relative to each of the respective first and second supports.
10. The cutting apparatus of claim 1, wherein all the drive motors are identical.
Description
BRIEF DESCRIPTION OF DRAWINGS
(1) A specific implementation of the present invention will now be described, by way of example only, and with reference to the accompanying drawings in which:
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DETAILED DESCRIPTION OF PREFERRED EMBODIMENT OF THE INVENTION
(13) Referring to
(14) Referring to
(15) An undercarriage 109 is mounted generally below main frame 102 and in turn mounts a pair of crawler tracks 103 driven by a hydraulic (or electric) motor to provide forward and rearward movement of apparatus 100 over the ground when in a non-cutting mode. A pair of rear ground engaging jacking legs 106 are mounted at frame sides 302 towards rearward end 304 and are configured to extend and retract linearly relative to frame 102. Frame 102 further comprises a forward pair of jacking legs 115 also mounted at each frame side 302 and towards forward end 303 and being configured to extend and retract to engage the floor tunnel. By actuation of legs 106, 115, main frame 102 and in particular tracks 103 may be raised and lowered in the upward and downward direction so as to suspend tracks 103 off the ground to position apparatus 100 in a cutting mode. A pair of roof engaging grippers 105 project upwardly from main frame 102 at frame rearward end 304 and are extendable and retractable linearly in the upward and downward direction via control cylinders 116. Grippers 105 are therefore configured to be raised into contact with the tunnel roof and in extendable combination with jacking legs 106, 115 are configured to wedge apparatus 100 in a stationary position between the tunnel floor and roof when in the cutting mode.
(16) A sled 104 is slidably mounted on top of main frame 102 via a slide mechanism 203. Sled 104 is coupled to a linear hydraulic cylinder 201 such that by reciprocating extension and retraction of cylinder 201, sled 104 is configured slide linearly between frame forward and rearward ends 303, 304.
(17) A pair of hydraulically actuated bolting units 107 are mounted at main frame 102 between sled 104 and roof gripping unit 105, 116 relative to a lengthwise direction of the apparatus. Bolting units 107 are configured to secure a mesh structure (not shown) to the roof of the tunnel as apparatus 100 is advanced in a forward cutting direction. Apparatus 100 also comprises a mesh support structure (not shown) mounted generally above sled 104 so as to positionally support the mesh directly below the roof prior to bolting into position.
(18) A pair of supports 120 are pivotally mounted at and project forwardly from sled 104 immediately above frame forward end 303. Supports 120 are generally spaced apart in a lateral widthwise direction of the apparatus 100 and are configured to independently pivot laterally outward from one another relative to sled 104 and main frame 102. Each support 120 comprises a forward end 503 and a rearward end 504 referring to
(19) Referring to
(20) Referring to
(21) According to the specific implementation, and as shown in
(22) Referring to
(23) Accordingly, each support 120 is configured to slew laterally outward in a horizontal plane about each support axis 400 between the extreme inner and positions 501, 502. Additionally and referring to
(24) A gathering head 129 is mounted at main frame forward end 303 immediately rearward behind each cutting head 128. Gathering head 129 comprises a conventional shape and configuration having side loading aprons and a generally inclined upward facing material contact face to receive and guide cut material rearwardly from the cutting face (and cutting heads 128). Apparatus 100 further comprises a first conveyor 202 extending lengthwise from gathering head 129 to project rearwardly from frame rearward end 304. Accordingly, material cut from the face is gathered by head 129 and transported rearwardly along apparatus 100.
(25) Referring to
(26) Control unit 101 further comprises a second conveyor 112 extending generally lengthwise along the unit 101 and coupled at its forwardmost end to the rearwardmost end of first conveyor 202. Unit 101 further comprises a discharge conveyor 113 projecting rearwardly from the rearward end of second conveyor 112 at an upward declined angle. Accordingly, cut material is capable of being transported rearwardly from cutting heads 128 along conveyors 202, 112 and 113 to be received by a truck or other transportation vehicle.
(27) In use, apparatus 100 is wedged between the tunnel floor and roof via jacking legs 106, 115 and roof grippers 105. Sled 104 may then be displaced in a forward direction relative to main frame 102 to engage roller cutters 127 onto the rock face. Cutting heads 128 are rotated via motors 125 that create the initial groove or channel in the rock face at a lowermost position. A first arm 121 is then pivoted about axis 401 via drive motor unit 130 to raise roller cutters 127 along path 602 to achieve the second stage undercutting operation. The first support 120 may then be slewed in the lateral sideways direction via pivoting about axis 400 and combined with the raising and lowering rotation of roller cutters 127 creates a depression or pocket within the rock immediately forward of the first arm 121 and support 120. The second arm 121 and associated head 128 and cutters 127 are then actuated according to the operation of the first arm 121 involving pivoting in both the vertical and horizontal planes. This sequential dual pivoting movement of the second arm 121 is independent of the initial dual pivoting movement of the first arm 121. A phasing and sequencing of the pivoting of arms 121 about axes 401 and supports 120 about axes 400 is controlled via control unit 111.
(28) When the maximum forward travel of sled 104 is achieved, jacking legs 106, 115 are retracted to engage tracks 103 onto the ground. Tracks 103 are orientated to be generally declined (at an angle of approximately 10 relative to the floor) such that when ground contact is made, the roller cutters 127 are raised vertically so as to clear the tunnel floor. The apparatus 100 may then be advanced forward via tracks 103. Jacking legs 106, 115 may then be actuated again to raise tracks 103 off the grounds and grippers 105 moved into contact with the tunnel roof to repeat the cutting cycle. A forwardmost roof gripper 108 is mounted above sled 104 to stabilise the apparatus 100 when sled 104 is advanced in the forward direction via linear actuating cylinder 201.
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(30) In operation, the cutting gear drive unit is coupled to the cutter head 128 as indicated by the arrow on the bottom of
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(33) The input gear wheel 143 engages an intermediate gear wheel 147. The intermediate gear wheel is coupled, through an output gear wheel 149, to a transfer shaft 151. Coupled in series to the first stage gearbox 124, preferably through the transfer shaft 151, is the second stage planetary drive 126, which is shown in more detail in
(34) The second stage gearbox 126 comprises a first sun wheel 153 coupled to the output gear wheel 149 of the first stage gearbox 124. The first sun wheel 153 engages a number of first planetary wheels 155. The planetary wheels 155 further engage a first hollow wheel 157 and are supported on a planetary carrier 159, respectively. The planetary carrier 159 is coupled to a second sun wheel 161 associated with a second stage planetary drive within the second stage gearbox 126. The second sun wheel 126 engages a number of second planetary wheels 163. The second planetary wheels 163 rotate by engaging a second hollow wheel 165. In the preferred embodiment shown, the second hollow wheel 165 forms part of the housing of the second stage gearbox 126 and is reversibly coupled to the first hollow wheel 157. The second planetary wheels 163 are supported by a planetary carrier 167 which is adapted to transmit the torque applied to it to the cutting head 128.
(35) In a separate aspect,
(36) The massive expected normal forces in direction of axis A are led from the solid structure of the planetary carrier 167 and a pre-tensioned bearing assembly, preferably comprising two rows of tapered roller bearings, generally indicated by reference signs 175a,b to the second hollow wheel 165. A portion of the normal forces is thus held by the second hollow wheel 165, and another portion by a support ring 177 coupled to the first bearing row 175a and the second planetary carrier 167.
(37) During cutting operation, particularly in undercutting (i.e. upward slewing of the cutting head 128), significant radial forces (i.e. perpendicular with respect to axis A) will act upon the cutting head 128 in addition to the normal forces mentioned hereinabove. In a preferred embodiment such as the one shown, the cutting head 128 is coupled to the drive train 123 by a plurality of screw connections. Particularly preferred, the cutting head 128 is mounted directly to the second planetary carrier 167 of the second stage gearbox 126. The radial forces acting upon the cutting head 128 are led into the second planetary carrier 167. Preferably the second planetary carrier 167 has a material thickness in the radial direction that is dimensioned to withstand the radial forces acting upon the cutting head 128 substantially without elastic deformation, or the deformation of the planetary carrier is so small that there is no negative impact on the bearings or on any other components in the gearbox.
(38) The multi-row pretensioned bearings 175a,b lead the radial forces on to the second hollow wheel 165. From the second wheel 165, the radial forces are led in to the rigid cutting arm 121 of the cutting apparatus 100, and through the support 120 to which the arm 121 is mounted into the main frame 102. As the arm 121 is rotatably linked to the support 120 through an arm actuator 122 having its own drive motor unit 130 and drive train, the radial forces acting upon the cutting head 128 also are borne by the arm actuator drive train, the drive train being supplied with sufficient torque by its drive motor unit 130.
(39) As is evident in particular from
EXEMPLARY EMBODIMENTS
Embodiment 1
(40) Cutting apparatus (100) suitable for creating tunnels or subterranean roadways and the like comprising: a main frame (102) having generally upward (300), downward (301) and side (302) facing regions; a first and second support (120) pivotally mounted relative to the main frame (102) via respective first and second support axes (400) aligned generally upright relative to the upward (300) and downward (301) facing regions such that each first and second support (120) is configured to pivot laterally in a sideways direction relative to the side (302) facing regions; at least one first and second support actuator (117) to respectively actuate independently movement of each of the first and second supports (120) relative to the main frame (102); a first and second arm (121) each pivotally mounted to the respective first and second (120) support via a respective arm pivot axis (401) aligned in a direction extending transverse including perpendicular to each support pivot axis (400) to enable the first and second arms (121) to pivot independently of one another and to pivot relative to each of the respective first and second supports (120) in an upward and downward direction relative to the upward (300) and downward (301) facing regions; at least one first and second arm actuator (122, 130) to actuate independently pivoting movement of the first and second arms (121) relatives to each of the respective first and second support (120); a rotatable cutting head (128) mounted at each of the first and second arms (121), each head (128) rotatable about a head axis (402) orientated to extend substantially transverse to each respective arm pivot axis (401).
Embodiment 2
(41) The apparatus of embodiment 1 wherein each cutting head comprises a generally annular cutting edge or layered cutting edges to provide an undercutting mode of operation.
Embodiment 3
(42) The apparatus of embodiment 1 or 2 further comprising a plurality of roller cutters (127) independently rotatably mounted at each rotatable cutting head (128).
Embodiment 4
(43) The apparatus of embodiment claim 3 wherein the plurality of roller cutters (127) are generally annular roller cutters each having a generally annular cutting edge or layered cutting edges to provide an undercutting mode of operation.
Embodiment 5
(44) The apparatus of any one of the preceding embodiments wherein each of the first and second arm actuator (122, 130) comprises a planetary gear assembly mounted at the junction at which each arm (121) pivots relative to each support (120).
Embodiment 6
(45) The apparatus of any one of the preceding embodiments wherein at least one of the first and second arm actuator (122, 130) comprises at least one first drive motor to drive the pivoting movement of the first and/or second arm (121) relative to the respective first and second support (120).
Embodiment 7
(46) The apparatus of any one of the preceding embodiments further comprising at least one second drive motor (125) to drive rotation of the cutting head (128) at the first and/or the second arm (121).
Embodiment 8
(47) The apparatus of any one of the preceding embodiments wherein the first and second support actuator (117) comprises a hydraulic linear actuator.
Embodiment 9
(48) The apparatus of any one of the preceding embodiments further comprising a powered sled (104) movably mounted at the main frame (102) to be configured to slide in a forward cutting direction of the apparatus (100) relative to the main frame (102).
Embodiment 10
(49) The apparatus of embodiment 9 wherein each of the first and second cutting head (128) is mounted at the sled (104) via the respective first and second arms (121) and supports (120) so as to be configured to advance in the forward cutting direction.
Embodiment 11
(50) The apparatus of any one of the preceding embodiments wherein: each of the first and second arms (121) is configured to pivot in the upward and downward direction by up to 180; and each of the first and second supports (120) is configured to pivot in the lateral sideways direction by up to 90.
Embodiment 12
(51) The apparatus of any one of the preceding embodiments further comprising tracks (103) or wheels mounted at the main frame (102) to allow the apparatus (100) to move in a forward and rearward direction.
Embodiment 13
(52) The apparatus of any one of the preceding embodiments further comprising floor and roof engaging members (106, 115, 105, 108) mounted at the main frame (102), at least the floor engaging members (106, 115) being extendable and retractable to respectively raise and lower the apparatus (100) in the upward and downward direction.
Embodiment 14
(53) The apparatus of any one of the preceding embodiments further comprising: a first material discharge conveyor (202) to convey cut material rearwardly from the first and second cutting head (128); and a gathering head (129) to direct cut material onto the conveyor (202), the gathering head (129) positioned rearwardly behind at least one of the first and second cutting heads (128).
Embodiment 15
(54) The apparatus of embodiment 14 further comprising a control unit (101) demountably connectable to the apparatus (100), the control unit (101) comprising operational components (114) to power at least the first and second support (120) and arm actuators (122, 130), the control unit (101) further comprising a second conveyor (112) to receive material from the first conveyor (202) and to discharge the material at a position rearward of the apparatus (100) and the control unit (101).
Embodiment 16
(55) Cutting apparatus (100) suitable for creating tunnels or subterranean roadways and the like comprising: a main frame (102) having generally upward (300), downward (301) and side (302) facing regions; a powered sled (104) movably mounted at the main frame (102) to be configured to slide in a forward cutting direction of the apparatus (100) relative to the main frame (102); a first and second arm (121) pivotally mounted to the sled (104) by respective pivot arm axes (401) aligned in a direction extending transverse including perpendicular to a longitudinal axis of the main frame (102) to allow each arm (121) to pivot independently of one another in an upward and downward direction relative to the upward and downward facing region of the main frame (102); at least one first and second arm actuator (122, 130) to actuate independent pivoting movement of the first and second arms (121) relative to one another and the main frame (102); a rotatable cutting head (128) mounted at each of the first and second arms (121) so as to be configured to be moved in the upward and downward direction and advanced in the forward cutting direction, each head (128) rotatable about a head axis (402) orientated to extend substantially transverse to respective pivot arm axes (401).
Embodiment 17
(56) The apparatus of embodiment 16 wherein each first and second arm (121) together with the respective pivot arm axes is respectively mounted to the sled (104) via a first and second support (120) that is slidably mounted relative to the sled (104) via a common or respective slidable means such that each first and second support (120) is configured to slide laterally in a sideways direction relative to the side facing regions (302).
Embodiment 18
(57) The apparatus of embodiment 16 or 17 wherein each rotatable cutting head (128) comprises a generally annular roller cutter (127) each having a generally annular cutting edge or layered cutting edges to provide an undercutting mode of operation.
Embodiment 19
(58) The apparatus of any one of embodiments 16 to 18 further comprising a plurality of roller cutters (127) independently rotatably mounted at each rotatable cutting head (128).
Embodiment 20
(59) The apparatus of embodiment 19 wherein the plurality of roller cutters (127) are generally annular roller cutters each having a generally annular cutting edge or layered cutting edges to provide an undercutting mode of operation.
Embodiment 21
(60) The apparatus of any one of embodiments 17 to 20 wherein each of the first and second arm actuator (122, 130) comprises a planetary gear assembly mounted at the junction at which each arm (121) pivots relative to each support.
(61) The features of the embodiments presented hereinabove are understood to be, alone or in combination with each other, preferred embodiments of the invention in themselves as well as in combination with what is claimed hereinafter.