Loading system for bone-in limb meat
10681918 ยท 2020-06-16
Assignee
Inventors
- Takeshi Chimura (Tokyo, JP)
- Hiroyuki Usui (Tokyo, JP)
- Takekuni Umehara (Tokyo, JP)
- Osamu Goto (Tokyo, JP)
- Hajime AKABANE (Tokyo, JP)
- Yuuichi Kuratani (Tokyo, JP)
Cpc classification
A22C17/0073
HUMAN NECESSITIES
B25J11/0045
PERFORMING OPERATIONS; TRANSPORTING
A22B7/005
HUMAN NECESSITIES
B25J9/0093
PERFORMING OPERATIONS; TRANSPORTING
International classification
B25J11/00
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A loading system for bone-in limb meat according to an embodiment is a loading system for loading a bone-in limb meat to a processing portion, the loading system includes: an image capturing portion for capturing an image of the bone-in limb meat before being loaded to the processing portion; an image processing portion capable of acquiring orientation information of the bone-in thigh meat from the image of the bone-in limb meat captured by the image capturing portion; an openable/closable pair of clamp pieces for holding the bone-in limb meat; an arm supporting the pair of clamp pieces, and capable of controlling a position and orientation of the pair of clamp pieces; and a control portion controlling, based on the orientation information acquired by the image processing portion, an operation of the arm and thereby holding the bone-in limb meat, and loading the bone-in limb meat to the processing portion.
Claims
1. A loading system for loading a bone-in limb meat to a processing portion, the loading system comprising: an image capturing portion for capturing an image of the bone-in limb meat before being loaded to the processing portion; an image processing portion capable of acquiring orientation information of the bone-in limb meat from the image of the bone-in limb meat captured by the image capturing portion; a tip tool for holding the bone-in limb meat; an arm supporting the tip tool, and capable of controlling a position and orientation of the tip tool; and a control portion controlling, based on the orientation information acquired by the image processing portion, at least an operation of the arm and thereby holding a limb neck part of the bone-in limb meat, and loading the bone-in limb meat to the processing portion in a predetermined direction.
2. The loading system for the bone-in limb meat according to claim 1, wherein the orientation information includes front/back surface information indicating whether an upper surface of the bone-in limb meat, the image of which is captured by the image capturing portion, is a front surface or a back surface, and wherein the control portion is configured to control, based on the orientation information including the front/back surface information, at least the operation of the arm so as to load the bone-in limb meat to the processing portion.
3. The loading system for the bone-in limb meat according to claim 1, further comprising: a conveyor conveying the bone-in limb meat to the processing portion, wherein the image capturing portion is configured to capture the image of the bone-in limb meat conveyed by the conveyor.
4. The loading system for the bone-in limb meat according to claim 1, wherein the loading system only loads one of a right limb or a left limb of the bone-in limb meat to the processing portion.
5. The loading system for the bone-in limb meat according to claim 1, further comprising: a loader portion for receiving the bone-in limb meat from the tip tool and passing the bone-in limb meat to the processing portion, wherein the loader portion includes a rotatable shaft, and three or more hangers being rotatable about the rotatable shaft and disposed at regular angular intervals with respect to the rotatable shaft.
6. The loading system for the bone-in limb meat according to claim 5, wherein the control portion is configured to perform control so as to suspend the bone-in limb meat from the tip tool to the hanger on a first side with respect to a reference line when the upper surface of the bone-in limb meat, the image of which is captured by the image capturing portion, is the front surface, the reference line connecting the rotatable shaft and a base movably supporting the arm, and suspend the bone-in limb meat from the tip tool to the hanger on a second side with respect to the reference line when the upper surface of the bone-in limb meat, the image of which is captured by the image capturing portion, is the back surface.
7. The loading system for the bone-in limb meat according to claim 1, wherein the tip tool includes: a base portion supported by the arm; a pair of clamp pieces mounted to the base portion and configured to hold a bone-in limb meat; and an orientation adjusting member for adjusting an orientation of the bone-in limb meat, the orientation adjusting member being mounted to the base portion independently of the pair of clamp pieces and having an inclined surface inclined at an acute angle with respect to a center line between the pair of clamp pieces, and wherein, when the pair of clamp pieces are in an opened state, in a planar view, at least a part of the inclined surface of the orientation adjusting member is disposed so as to overlap a space formed between the pair of clamp pieces.
8. The loading system for the bone-in limb meat according to claim 1, wherein the tip tool includes: a pair of clamp pieces including a first clamp piece and a second clamp piece, and being openable/closable so as to hold a bone-in limb meat; and a rotation suppressing portion for suppressing a rotation of the bone-in limb meat, the rotation suppressing portion being disposed at a position deviated with respect to the pair of clamp pieces in a direction perpendicular to a plane including an opening/closing direction of the pair of clamp pieces, and wherein the rotation suppressing portion includes a projection portion disposed so as to protrude from the first clamp piece into a space between the pair of clamp pieces and configured to contact the bone-in limb meat when viewed from the direction perpendicular to the plane.
9. The loading system according to claim 1, wherein the tip tool includes: a pair of clamp pieces for holding a bone-in limb meat; a support portion openably/closably supporting the pair of clamp pieces at respective base portions of the clamp pieces; and rotation suppressing portions for suppressing a rotation of the bone-in limb meat, the rotation suppressing portions being respectively disposed so as to protrude from surfaces of the pair of clamp pieces along a direction perpendicular to a plane including opening/closing directions of the pair of clamp pieces, wherein in an opened state of the pair of clamp pieces, the pair of clamp pieces respectively have tip portions at positions closer to a center line between the pair of clamp pieces than the rotation suppressing portions and positions farther away from the support portion than the rotation suppressing portions in a direction along the center line.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION
(27) Embodiments of the present invention will now be described in detail with reference to the accompanying drawings. It is intended, however, that unless particularly identified, dimensions, materials, shapes, relative positions and the like of components described in the embodiments shall be interpreted as illustrative only and not intended to limit the scope of the present invention.
(28) For instance, an expression of relative or absolute arrangement such as in a direction, along a direction, parallel, orthogonal, centered, concentric and coaxial shall not be construed as indicating only the arrangement in a strict literal sense, but also includes a state where the arrangement is relatively displaced by a tolerance, or by an angle or a distance whereby it is possible to achieve the same function.
(29) For instance, an expression of an equal state such as same equal and uniform shall not be construed as indicating only the state in which the feature is strictly equal, but also includes a state in which there is a tolerance or a difference that can still achieve the same function.
(30) Further, for instance, an expression of a shape such as a rectangular shape or a cylindrical shape shall not be construed as only the geometrically strict shape, but also includes a shape with unevenness or chamfered corners within the range in which the same effect can be achieved.
(31) On the other hand, an expression such as comprise, include, have, contain and constitute are not intended to be exclusive of other components.
(32)
(33) In each of
(34) The loading system 10 also includes arms 20 (20a and 20b) supporting tip tools 17 (17a and 17b) for holding the bone-in limb meats W, and capable of controlling the positions and orientations of the tip tools 17. Based on the orientation information acquired by the image processing portion 16, a control portion 22 controls the operations of the arms 20 and thereby holding limb neck parts of the bone-in limb meats W by the tip tools 17, and loading the bone-in limb meats to the processing portions 12 in a predetermined direction.
(35) With the above configuration, the control portion 22 controls, based on the above orientation information, the operations of the arms 20 holding the bone-in limb meats W with the tip tools 17, making it possible to load a plurality of bone-in limb meats to the processing portions 12 in the same direction. Thus it is possible to uniformly perform a processing step for the plurality of bone-in limb meats by the processing portions 12, facilitating automation of a process such as deboning by the processing portions 12.
(36) It is also possible to align the bone-in limb meats W in the same direction, and thus to suppress the moving amount of the arms 20. Thus, as the loading system 10 (10A) shown in
(37) In addition, in the case of the loading system 10 (10B) using the single arm 20 for the single processing portion 12 like the loading system 10 (10B) shown in
(38) In an embodiment, each tip tool 17 is formed by a mutually-openable/closable pair of clamp pieces and holds the limb neck part of the bone-in limb meat W from both sides by the pair of clamp pieces.
(39) In an embodiment, each tip tool 17 is formed by a hanger having a recess portion into which the limb neck part can be fitted and fits the limb neck part into the recess portion to suspend.
(40) In an embodiment, when the bone-in limb meats W is bone-in thigh meats of poultry or the like, as shown in
(41) As in this embodiment, the loading system 10 only loads one of the right limbs or left limbs of the bone-in limb meats W to the processing portions 12, making it possible to load not only the bone-in limb meats W but also knee parts N in the same direction. It is therefore possible to uniformly perform processes in the processing portions 12, facilitating automation and making it possible to increase a processing speed.
(42) When the processing portions 12 are processing portions for both the right limb and left limb, each loading system 10 needs to include only single line for both the right limb and left limb.
(43) In an embodiment, each arm 20 is formed as the multi-axes articulated arm, and can operate so as to set a corresponding one of the tip tools 17 at an arbitrary position and orientation. Further, each processing portion 12 is a deboner which separates the bone-in limb meat W into a bone portion and a meat portion.
(44) In an embodiment, the orientation information obtained by the image processing portion 16 shown in
(45) According to this embodiment, even if a plurality of bone-in limb meats are randomly placed on the holding surface regardless of their orientations and the front/back surfaces, the operations of the arms 20 are controlled based on the orientation information including the front/back surface information, making it possible to load the plurality of bone-in limb meats to the processing portions 12 such that their front surfaces or back surfaces always face the same direction.
(46) In an embodiment, as shown in
(47) According to this embodiment, because the image capturing portions 14 capture the images of the bone-in limb meats W conveyed by the conveyors 24, it is possible to obtain image information by continuously capturing the images of the plurality of bone-in limb meats with a single image capturing portion. Thus it is possible to increase a speed at which the plurality of bone-in limb meats are loaded to the processing portions 12 and to improve processing efficiency of the processing portions 12.
(48) In an embodiment, as shown in
(49) In an embodiment, as shown in
(50) In an embodiment, a recess portion 30 is formed in each hanger 26, and a corresponding one of the bone-in limb meats W is suspended with its small diameter portion below the limb neck part being inserted into the recess portion 30.
(51) In an embodiment, as shown in
(52) Referring to
(53) According to this embodiment, the control portion 22 controls the operations of the arms 20 (20a and 20b) based on the orientation information including the front/back surface information, making it possible to sequentially suspend the plurality of bone-in thigh meats to the plurality of hangers 26 such that their front surfaces or back surfaces always face the same direction in the respective lines 10 (10a and 10b). Thus it is possible to respectively load the plurality of bone-in thigh meats to the processing portions 12 (12a and 12b) in the same direction.
(54) In an embodiment, as shown in
(55) As in this embodiment, it is possible to load not only the bone-in limb meats W but also the knee parts N in the same direction by loading only one of the right limbs or left limbs of the bone-in limb meats W to the processing portions 12 (12a) or the processing portions 12 (12b). It is therefore possible to uniformly perform the processes in the processing portions 12, facilitating automation of the processing portions and making it possible to increase the processing speed.
(56)
(57) When the pair of clamp pieces 18 are in the closed state, in a planar view, at least a part of the inclined surfaces 36 of the orientation adjusting members 34 are disposed so as to overlap a space formed between the pair of clamp pieces.
(58) In the present description, the planar view refers to viewing from a direction (the direction of an arrow b) perpendicular to a plane including the center line C between the pair of clamp pieces and a direction in which the pair of clamp pieces are opened/closed.
(59)
(60)
(61) As shown in
(62) In this embodiment, when the pair of clamp pieces 18 start to close, the inclined surfaces 36 first contact the bone-in limb meat W. When the pair of clamp pieces hold the bone-in limb W, thereby raising a part (limb neck part f) of the bone-in limb meat from the holding surface (for example, the conveyance surface of the conveyor 24), positional displacement exists, in the planar view, between the holding center Cb and the gravity center G of the bone-in limb meat.
(63) Owing to this positional displacement, when the bone-in limb meat is further pulled up from the holding surface, a rotational moment Mr is generated, by which the gravity center G of the bone-in limb meat shifts to the outside of a held section with the holding center Cb as the center. As a result, the held section of the bone-in limb meat comes around to the back of the pair of clamp pieces 18 with the inclined surfaces 36 as the center and is held by the pair of clamp pieces 18 in a direction in which the gravity center G of the bone-in limb meat is positioned outside of the held section. Therefore, the plurality of bone-in limb meats W sequentially held by the pair of clamp pieces are all held in this direction, making it possible to load the plurality of bone-in limb meats to the processing portions 12 in the same direction.
(64) In an embodiment, as shown in
(65) In an embodiment, as shown in
(66) According to this embodiment, when the pair of clamp pieces 18 are closed, the restraint surface 38 can prevent the bone-in limb meat W from dropping off the pair of clamp pieces 18, making it possible a holding state by the pair of clamp pieces.
(67) In an embodiment, the pair of clamp pieces 18 are rotatably supported to the base portion 40 via a shaft 41 as shown in
(68) As shown in
(69) In an embodiment, as shown in
(70) In general, the gravity center G of the bone-in limb meat W exists in a meat part positioned below the holding position of the pair of clamp pieces.
(71) According to this embodiment, the inclined surfaces 36 are positioned above the pair of clamp pieces, making it possible to bring the inclined surfaces 36 into contact with the limb neck part f of the bone-in limb meat W. It is possible to securely generate, in the bone-in limb meat W, the rotational moment Mr centered on the inclined surfaces 36 by bringing the inclined surfaces 36 into contact with the hard limb neck part and setting the hard limb neck part to a rotational center.
(72) In an embodiment, the control portion 22 (22a) controls the rotation driving portion 43 based on the orientation information and the front/back surface information, and rotates the orientation adjusting members 34 such that the inclined surfaces 36 are positioned on the same side as the gravity center G of the bone-in limb meat with respect to the center line C when the pair of clamp pieces 18 hold the bone-in limb meat W.
(73) According to this embodiment, the orientation adjusting members 34 can adjust their directions along the opening/closing direction of the pair of clamp pieces 18 and thus adjust a timing at which the inclined surfaces 36 contact the bone-in limb when the pair of clamp pieces performs a holding operation.
(74) In an embodiment, as shown in
(75) The control portion 22 (22a) disposes one of the pair of extension portions 48 so as to touch the bone-in limb meat on the holding surface when the upper surface of the bone-in limb meat is the front surface and disposes the other of the pair of extension portions 48 so as to touch the bone-in limb meat when the upper surface of the bone-in limb meat is the back surface.
(76)
(77) In this case, the inclined surface 36 (36a) of the orientation adjusting member 34 (34a) contacts the bone-in thigh meat before the clamp piece 18 (18a). The inclined surface 36 (36a) is on the same side as the gravity center G with respect to the holding center Cb, and the rotational moment Mr is generated such that the gravity center G of the bone-in thigh meat rotates, about the inclined surface 36 (36a), to a side closer to the tips of the clamp pieces than the holding center Cb of the pair of clamp pieces. As a result, the bone-in thigh meat is held in a direction in which the knee part N is positioned in the back of the clamp pieces.
(78)
(79) In this case, the inclined surface 36 (36b) of the orientation adjusting member 34 (34b) contacts the bone-in thigh meat before the clamp piece 18 (18b). The inclined surface 36 (36b) is on the same side as the gravity center G with respect to the holding center Cb, and the rotational moment Mr is generated such that the gravity center G of the bone-in thigh meat rotates, about the inclined surface 36 (36b), to the side closer to the tips of the clamp pieces than the holding center Cb of the pair of clamp pieces. As a result, the bone-in thigh meat is held in a direction in which the knee part N is positioned in the back of the clamp pieces.
(80) Therefore, when the bone-in limb meat W is the bone-in thigh meat, it is possible to always hold the bone-in thigh meat in the same direction in which the knee part N is positioned in the back of the clamp pieces regardless of whether the bone-in thigh meat has the right limb or the left limb, or the front surface or the back surface as the upper surface. It is therefore possible to always load the plurality of bone-in limb meats W to the processing portions 12 in the same direction.
(81)
(82) According to this embodiment, when the pair of clamp pieces 19 are closed in order to hold the bone-in limb W, the projection portion 52 protrudes toward the bone-in limb meat and digs into the bone-in limb meat, and thus can fix the bone-in limb meat so as to resist movement thereof. The projection portion 52 is disposed at a position deviated with respect to the pair of clamp pieces 19 in the direction perpendicular to the plane P, and thus can fix the bone-in limb meat Win cooperation with the pair of clamp pieces 19. Thus it is possible to stably fix the bone-in limb meat W.
(83) Thus it is possible to load the bone-in limb meat W to the processing portion 12 in a desired direction by operating, with the arm 20, the pair of clamp pieces 19 holding the bone-in limb meat at a desired position and orientation. It is also possible to load the plurality of bone-in limb meats W to the processing portions 12 in the same direction by sequentially holding the plurality of bone-in limb meats with the pair of clamp pieces 19.
(84) In an embodiment, as shown in
(85) According to this embodiment, when the pair of clamp pieces 19 are closed in order to hold the bone-in limb W, the abutting portion 54 presses the bone-in limb meat in cooperation with the rotation suppressing portion 50. Therefore, when the pair of clamp pieces are closed, the projection portion 52 digs into the bone-in limb meat from the side of the first clamp piece 19 (19a), and the abutting portion 54 presses the bone-in limb meat from the side of the second clamp piece 19 (19b), making it possible to fix the bone-in limb meat W more stably.
(86) In an embodiment, as shown in
(87) Further if the bone-in limb meat W is a bone-in thigh meat of poultry or the like, as shown in
(88) In an embodiment, as shown in
(89) Thus it is possible to increase an area where the abutting portion 54 contacts the bone-in limb meat W and to increase the holding force for the bone-in limb meat W.
(90) In an embodiment, as shown in
(91) With the first support wall 56a and the second support wall 56b, it is possible to increase support strengths of the projection portion 52 and abutting portion 54, and to stably fix the bone-in limb meat W.
(92) In addition, because the first support wall 56a and the second support wall 56b extend in the direction to increase the distance between them upwardly, it becomes easier to accommodate, between the first support wall 56a and the second support wall 56b, the maximum diameter portion of the limb neck part f locked to the pair of clamp pieces 19, making it possible to stably suspend the bone-in limb meat by the pair of clamp pieces 18.
(93) In an embodiment, when viewed from the direction perpendicular to the plane P, the first support wall 56a and the second support wall 56b have U-shapes, the U-shapes each having both ends bent in a direction to face each other, making it possible to improve the strengths of these support walls.
(94) In an embodiment, as shown in
(95) The first rotation suppressing portion and the second rotation suppressing portion can move and perform an opening/closing operation together with an opening/closing operation of the first clamp piece and second clamp piece, and hold the bone-in limb meat W together with the first clamp piece and the second clamp piece.
(96)
(97) In addition, as shown in
(98) According to this embodiment, when the upper surface of the bone-in thigh meat is the front surface or the back surface on the holding surface, the position of the depression d in the limb neck part f are reversed. Even if the position of the depression d is reversed, however, it is possible to touch the depression d with the projection portions 52 by inverting the pair of clamp pieces 19 and the rotation suppressing portions 50.
(99) In an embodiment, as shown in
(100) According to this embodiment, even if the depression d is at the reverse position, it is possible to touch the depression d with the projection portion 52 by inverting the pair of clamp pieces 19 and the rotation suppressing portions 50.
(101) In an embodiment, as shown in
(102) The pair of clamp pieces 19 and the rotation suppressing portions 50 are configured to be inverted by 180 with respect to the base portion 40 with a center point O as the center, and are configured, by being inverted by 180, such that the first clamp piece 19 (19a) and the second clamp piece 19 (19b), and the projection portion 52 and the abutting portion 54 can respectively be changed to the original positions.
(103) The center point O is at a position overlapping the center line C when viewed form the direction perpendicular to the plane P, and is positioned on a boundary between the first support walls 56a and the second support walls 56b.
(104) The first rotation suppressing portion 50 (50c) is fixed to the first clamp pieces 19 (19a), and the second rotation suppressing portion 50 (50d) is fixed to the second clamp pieces 19 (19b).
(105) As shown in
(106) According to this embodiment, the projection portion 52 of the first rotation suppressing portion 50 (50c) can be disposed, by being inverted by 180, at a position where the projection portion 52 of the second rotation suppressing portion 50 (50d) has existed, and the abutting portion 54 of the first rotation suppressing portion can be disposed, by being inverted by 180, at a position where the abutting portion 54 of the second rotation suppressing portion has existed.
(107) Therefore, even if the depression d is at the reverse position on the front/back surface, it is possible to touch the depression d with the projection portions 52 by inverting the clamp pieces 19 and the rotation suppressing portions 50.
(108) In an embodiment, as shown in
(109) The bone-in limb meat W is held in regions of the first support wall 56a and second support wall 56b of the first rotation suppressing portion and the second rotation suppressing portion, the regions being positioned on the lower side of the suspension direction of the bone-in limb meat W. The first support wall and the second support wall holding the bone-in limb meat extend in the direction to increase the distance between them upwardly from the suspension direction of the bone-in limb meat W, making it easier to accommodate, between the first support wall and the second support wall, the maximum diameter portion of the limb neck part f than at the holding position B-B. Thus it is possible to stably suspend the bone-in limb meat.
(110) Each of
(111) The tip tool 17 (17f) includes the pair of clamp pieces 62, a support portion 64, and rotation suppressing portions 66. The support portion 64 openably/closably supports the pair of clamp pieces 62 in base portions of the pair of clamp pieces 62. The rotation suppressing portions 66 are capable of suppressing a rotation and wobble in the bone-in limb meat W when the bone-in limb meat W is held by the pair of clamp pieces 62. The rotation suppressing portions 16 are disposed so as to protrude from the surfaces of the respective clamp pieces 62 (62a and 62b) along a direction perpendicular to the plane P including opening/closing directions (arrow directions in
(112) With the above configuration, when holding the bone-in limb meat W by the pair of clamp pieces 62, it is possible to suppress the rotation and wobble in the bone-in limb meat W by the rotation suppressing portions 66, thereby fixing the bone-in limb meat W to a clamping position. In addition, because the tip portions 68 of the clamp pieces 62 are inside (the side of the center line C) of the rotation suppressing portions 66 and closer to the tip side than the rotation suppressing portions 66, at the start of a holding operation, the tip portions 68 of the clamp pieces 62 first touch the bone-in limb meat W, are inserted under a clamped section (limb neck part f) of the bone-in limb meat W, and then pick up the clamped section. With this operation, it is possible to securely hold the bone-in limb meat by the pair of clamp pieces 62. It also allows stable holding, making it possible to accelerate the operation of the clamp pieces 62.
(113) Furthermore, it is possible to suspend the bone-in limb meat W to the hanger 26 in a desired direction or load the bone-in limb meat W to the processing portion 12 such as a deboner via the hanger 26 by mounting the support portion 64 to the arm 20 capable of position control and orientation control, and controlling the tip tool 17 (17f) holding the bone-in limb meat W to a desired position and orientation.
(114) In an embodiment, the support portion 64 includes an actuator 70 for opening/closing the pair of clamp pieces 62. For example, the actuator 70 is constituted of a hydraulic cylinder including inlet/outlet ports 72 for working oil and reciprocates a shaft 74 in the direction along the center line C. The pair of clamp pieces 62 are rotatably supported by shafts 76, the shafts 76 rotates by reciprocating motion of the shaft 74, and then the pair of clamp pieces 62 are opened and closed.
(115) Moreover, a mounting plate 78 is disposed on the back surface of the support portion 64, and the support portion 64 is mounted to the multi-axes articulated arm 20 capable of controlling the position and orientation of the support portion 64 via the mounting plate 78.
(116) In an embodiment, the rotation suppressing portions 66 are respectively disposed to the pair of clamp pieces 62 (62a and 62b), and the rotation suppressing portions 66 include contact pieces 80 extending toward the side of the center line C. As shown in
(117) According to this embodiment, when holding the bone-in limb meat W by the pair of clamp pieces 62, it is possible to fix the bone-in limb meat W by the contact pieces 80, and thus to prevent the rotation and wobble in the bone-in limb meat W.
(118) In an embodiment, each contact piece 80 is formed by a plate-shape body extending along a direction intersecting with an opening/closing-direction plane. The contact pieces 80 extend along the longitudinal direction of the held limb neck part, making it possible to fix the limb neck part to the clamp pieces more firmly.
(119)
(120) In an embodiment, the rotation suppressing portions 66 are formed including wall portions 82 (82a, 82b, and 82c). The wall portions 82 are respectively disposed to the pair of clamp pieces 62 so as to face each other across the space S between the pair of clamp pieces 62. In addition, in the opened state, the tip portions 68 (68a and 68b) of the clamp pieces 62 (62a and 62b) are respectively positioned inside of the wall portions 82 (closer to the center line C) and positioned (on a tip side) farther away from the support portion 64 than the wall portions 82 in the direction along the center line C.
(121) According to this embodiment, it is possible to increase the strength of the clamp pieces 62 by the presence of the wall portions 82, and to allow the rotation suppressing portions 66 to support the bone-in limb meat W picked up by the tip portions 68 of the clamp pieces 62 in an early stage of the holding operation because the wall portions 82 are in the above positional relationship with respect to the tip portions 68. Thus it is possible to securely hold the bone-in limb meat W.
(122) In an embodiment, since the wall portions 82 at least partially extend along outlines on far sides of the clamp pieces 62 (62a and 62b) from the center line C respectively, the wall portions do not get in the way of the holding operation of the clamp pieces 62 but can assist the operation of the clamp pieces 62, thereby preventing the bone-in limb meat W from dropping off the clamp pieces 62.
(123) In an embodiment, the wall portions 82 forming the rotation suppressing portions 66 are constituted of first wall portions 82 (82a), second wall portions 82 (82b), and third wall portions 82 (82c). The first wall portions 82 (82a) extend along the center line C in the closed state of the pair of clamp pieces 62. The second wall portions 82 (82b) are connected to the end portions of the first wall portions 82 (82a) on the side of the support portion 64, and bend and extend from the first wall portions 82 (82a) toward the center line C. The third wall portions 82 (82c) are connected to the end portions of the first wall portions 82 (82a) on an opposite side to the support portion 64, and bend and extend from the first wall portions 82 (82a) toward the center line C. The contact pieces 80 are disposed between the second wall portions 82 (82b) and the third wall portions 82 (82c).
(124) According to this embodiment, the first wall portions 82 (82a), the second wall portions 82 (82b), and the third wall portions 82 (82c) are disposed so as to surround the bone-in limb meat W held by the clamp pieces 62, and thus the first wall portions 82 (82a), the second wall portions 82 (82b), and the third wall portions 82 (82c) enclose the bone-in limb meat W picked up by the tip portions 68 of the clamp pieces 62 in the early stage of the holding operation, making it possible to prevent the bone-in limb meat W from dropping off the tip portions 68, and suppress the rotation and wobble in the held bone-in limb meat W.
(125) In an embodiment, as shown in
(126) According to this embodiment, when the pair of clamp pieces 62 hold the bone-in limb meat W, the third wall portions 82 (82c) can approach a holding surface even if the clamp pieces 62 are inclined with respect to a work placement surface where the bone-in limb meat W is placed. In this way, it is possible to insert the third wall portions 82 (82c) below the bone-in limb meat W picked up by the tip portions 68 of the clamp pieces 62 and prevent the bone-in limb meat W from dropping off the tip portions 68. Thus it is possible to securely hold the bone-in limb meat W.
(127)
(128) In an embodiment, as shown in
(129) According to this embodiment, it is possible to close the tip portions of the clamp pieces 62 each other before the pair of clamp pieces 62 are set in the closed state, and thus to prevent the bone-in limb meat W from falling from the tip sides of the clamp pieces.
(130) In the embodiment shown in
(131) In an embodiment, as shown in
(132) According to this embodiment, when suspending the bone-in limb meat W from the tip tool 17 (17f) to the hanger 94 of the loader portion 90, it is possible to simplify the operations of the arm 20 and tip tool 17 (17f) by selecting, based on the orientation information of the bone-in limb meat W obtained by the image processing portion 16, the hanger 94 to suspend. Thus it is possible to increase a suspension speed to the hanger 94 or increase a loading speed at which the bone-in limb meat W is loaded to the processing portion 12.
(133) An embodiment shown in each of
(134) In an embodiment, as shown in
(135) In the embodiment shown in
(136) In this way, it is possible to simplify the operations of the arm 20 and tip tools 17 (17f), and thus to increase the suspension speed to the hangers 94 or the loading speed to the processing portion 12. That is, it is possible to suspend the bone-in limb meats W to the hangers 94 without significantly changing the angle of the arm 20 with respect to the reference line Ba and the angle of the clamp pieces 62 with respect to the arm 20. As shown in
(137) For example, in the embodiment shown in
(138) In contrast, in the comparative example shown in
(139) In each of
(140) The bone-in limb meats W include general bone-in limb meats of feet, arms, and the like of livestock such as not only poultry but also a pig, cattle, and sheep.
INDUSTRIAL APPLICABILITY
(141) According to an embodiment, when loading a bone-in limb meat to a processing device such as a deboner, it is possible to automate, by a machine without manpower, a work to load a plurality of bone-in limb meats in the same direction.
REFERENCE SIGNS LIST
(142) 10 (10A, 10B, 10a, 10b) Loading system 10a Left-limb-only line 10b Right-limb-only line 12 (12a, 12b) Processing portion 14 (14a, 14b) Image capturing portion 16 Image processing portion 17 (17a, 17b, 17c, 17d, 17e, 17f) Tip tool 18 (18a, 18b), 19 (19a, 19b), 62 (62a, 62b) Clamp piece 19 (19a) First clamp piece 19 (19b) Second clamp piece 20 (20a, 20b) Arm 21 Arm driving portion 22 (22a, 22b) Control portion 24 (24a, 24b) Conveyor 26, 94 (94a, 94b), 104 Hanger 28 (28a, 28b) Hanger conveyor 30 Recess portion 32 Loading portion 34 (34a, 34b) Orientation adjusting member 36 (36a, 36b) Inclined surface 38 Restraint surface 40 Base portion 41, 44 Shaft 42 Opening/closing driving portion 43 Rotation driving portion 46 Mounting portion 48 Extension portion 50, 66 Rotation suppressing portion 50a First rotation suppressing portion 50b Second rotation suppressing portion 52 Projection portion 54 Abutting portion 56a First support wall 56b Second support wall 58 Inversion driving portion 66 Rotation suppressing portion 68 (18a, 18b) Tip portion 70 Actuator 72 Intake port 74, 76 Shaft 78 Mounting plate 80 Contact piece 82 Wall portion 82a First wall portion 82b Second wall portion 82c Third wall portion 92, 103 Rotatable shaft 96 Base A-A Contact position B-B Holding position Ba Reference line C Center line Cb Holding center G Gravity center Mr Rotational moment N Knee part Center point P Plane S Space S.sub.1 First space S.sub.2 Second space W Bone-in limb meat W (L) Left limb W (R) Right limb d Depression f Limb neck part Pm Holding surface t Thigh section .sub.2, .sub.3 Inclination angle