Device for cleaning an optical sensor, and associated driver assistance system and cleaning method
10682987 · 2020-06-16
Assignee
Inventors
- Marcel Trebouet (Le Mesnil Saint Denis, FR)
- Giuseppe Grasso (Issoire, FR)
- Grégory Kolanowski (Issoire, FR)
- Frédéric Bretagnol (Issoire, FR)
- Gilles Le-Calvez (Le Mesnil Saint Denis, FR)
Cpc classification
B05B12/02
PERFORMING OPERATIONS; TRANSPORTING
B60S1/56
PERFORMING OPERATIONS; TRANSPORTING
B08B5/02
PERFORMING OPERATIONS; TRANSPORTING
B08B17/02
PERFORMING OPERATIONS; TRANSPORTING
B60S1/52
PERFORMING OPERATIONS; TRANSPORTING
B60S1/544
PERFORMING OPERATIONS; TRANSPORTING
B05B1/02
PERFORMING OPERATIONS; TRANSPORTING
B05B9/0403
PERFORMING OPERATIONS; TRANSPORTING
B08B3/08
PERFORMING OPERATIONS; TRANSPORTING
G02B27/0006
PHYSICS
B60S1/46
PERFORMING OPERATIONS; TRANSPORTING
B60S1/528
PERFORMING OPERATIONS; TRANSPORTING
International classification
B60S1/56
PERFORMING OPERATIONS; TRANSPORTING
G02B27/00
PHYSICS
B60S1/46
PERFORMING OPERATIONS; TRANSPORTING
B08B17/02
PERFORMING OPERATIONS; TRANSPORTING
B60S1/52
PERFORMING OPERATIONS; TRANSPORTING
B08B5/02
PERFORMING OPERATIONS; TRANSPORTING
B08B3/08
PERFORMING OPERATIONS; TRANSPORTING
B05B12/02
PERFORMING OPERATIONS; TRANSPORTING
B05B9/04
PERFORMING OPERATIONS; TRANSPORTING
B05B1/02
PERFORMING OPERATIONS; TRANSPORTING
Abstract
The present invention concerns a device (1) for cleaning an optical sensor (3), in particular intended to equip a motor vehicle, comprising a nozzle (5) for dispensing a cleaning liquid, characterised in that the cleaning liquid dispensing nozzle (5) is a drip dispensing nozzle and is configured to deposit the cleaning liquid on the optical sensor (3) in individual drops.
Claims
1. A device for cleaning an optical sensor, comprising: a nozzle for dispensing a cleaning liquid, wherein the cleaning liquid dispensing nozzle is a drip dispensing nozzle and is configured to deposit the cleaning liquid on the optical sensor in individual drops; and a spray element configured to spray compressed airflow over the optical sensor, the spray element being an additional element relative to the nozzle, wherein the device is equipped in a motor vehicle.
2. The device for cleaning an optical sensor according to claim 1, further comprising a support for the cleaning liquid dispensing nozzle, said support being arranged in a fixed manner relative to the cleaning device.
3. The device for cleaning an optical sensor according to claim 2, wherein the cleaning liquid dispensing nozzle is mounted movable in the support between: a rest position in which the dispensing nozzle is configured to be retracted relative to an optical element of the optical sensor, and an active position in which the dispensing nozzle is configured to be located above the optical element of the optical sensor so as to deposit said at least one drop of cleaning liquid on the optical element by gravity.
4. The device according to claim 1, wherein the cleaning device comprises a metering pump configured to supply the dispensing nozzle with cleaning liquid in order to deposit a predefined volume of cleaning liquid on the optical sensor in drips.
5. The device for cleaning an optical sensor according to claim 1, wherein the spray element is movable between: a stowed position in which the spray element is configured to be positioned outside the field of view of the optical sensor, and at least one cleaning position in which the spray element is configured to be positioned in front of the optical sensor.
6. The device for cleaning an optical sensor according to claim 5, wherein the spray element comprises a nozzle for spraying a compressed air flow over the optical element when the spray element is in a cleaning position.
7. The device for cleaning an optical sensor according to claim 5, wherein the cleaning device comprises a drive mechanism configured to move the spray element between the stowed position and said at least one cleaning position.
8. The device according to claim 5, wherein the spray element is movable in rotation between the stowed position and said at least one cleaning position.
9. A driver assistance system comprising at least one cleaning device according to claim 1; at least one optical sensor; and at least one electronic control unit configured to control the cleaning device.
10. The driver assistance system according to claim 9, wherein the electronic control unit is configured to control the drive mechanism, so to move the spray element between the stowed position and said at least one cleaning position.
11. The driver assistance system according to claim 9, wherein the electronic control unit is configured to trigger the spraying of the compressed air flow over the optical element when the spray element is in a cleaning position and to stop said spraying of the compressed air flow when the spray element is in the stowed position.
12. The driver assistance system according to claim 11, wherein the electronic control unit is configured to control the pressure at which the compressed air flow is sprayed over the optical element of the optical sensor.
13. The driver assistance system according to claim 1, wherein the electronic control unit is configured to control the volume of cleaning liquid drawn by the metering pump and deposited in drips on the optical element of the optical sensor.
Description
(1) Other advantages and features will be disclosed upon reading the description and examining the appended drawings in which:
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(17) In these figures, the identical elements are given the same reference numbers.
(18) The following embodiments are examples. Although the description refers to one or more embodiments, this does not necessarily mean that each reference concerns the same embodiment, or that the features apply only to a single embodiment. Individual features from different embodiments can also be combined or interchanged in order to produce other embodiments.
(19) Reference is made in the following description to first and second drops of cleaning liquid, or indeed to first and second compressed air flows. This is done purely for indexing purposes to distinguish between and designate elements that are similar but not identical. This indexing does not imply a priority of one element over another, and such designations can easily be interchanged without departing from the scope of the present description. Nor does this indexing imply a time order, for example in order to assess the functioning of the device for cleaning the optical sensor.
(20) In the following description, the term dirt denotes traces of organic pollutants, such as insects, for example, or inorganic pollutants, such as traces of mud, for example, as well as drops of water.
(21) In the following description, the terms top, upper and above denote the arrangement of the elements in question in the figures that generally corresponds to the arrangement of same when mounted in a body part of a motor vehicle. In the following description, the term compressed air knife denotes the spraying of compressed air under high pressure in order to remove dirt that may be encrusted on the optical element of the optical sensor. Similarly, the term compressed air stream denotes the spraying of compressed air under low pressure in order to only spread the cleaning liquid over the optical element and thus help the optical element of the optical sensor to dry.
(22) Moreover, in the following description, the term metering pump denotes a pump whose purpose is to inject, in an accurate and repeatable manner, small quantities of liquids or fluids of varying viscosities according to a defined cycle.
(23) Furthermore, in the following description, the term branch or connector denotes an element for conveying a cleaning liquid to a dispensing nozzle in order for the latter to be able to deposit at least one drop of cleaning liquid on an optical element of an optical sensor.
(24) Finally, in the following description, the term additive denotes a product that is added to another in order to improve or change certain properties of same. In the present case, the additive can already be present in the cleaning liquid or added to same, and makes it possible to change certain properties of the cleaning liquid.
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(26) Advantageously, the optical sensor 3 is carried by the cleaning device 1. In the embodiment shown in
(27) In the particular embodiment in
(28) More particularly, the cleaning device 1 comprises a cleaning liquid dispensing nozzle 5. The cleaning device 1 advantageously comprises a metering pump 8 that allows the dispensing nozzle 5 to be supplied with cleaning liquid originating from a cleaning liquid tank 12 provided in the motor vehicle. The cleaning device 1 can further comprise a spray element 7 (best viewed in
(29) In other words, the metering pump 8 is configured to pump the cleaning liquid from the cleaning liquid tank 12 to the cleaning liquid dispensing nozzle 5. The cleaning liquid tank 12 is therefore in fluid communication with the cleaning liquid dispensing nozzle 5.
(30) In the embodiment in
(31) The metering pump 8 can be a separate part from the dispensing nozzle 5.
(32) Alternatively, the metering pump 8 can be included in the dispensing nozzle 5.
(33) In one variant, the metering pump 8 can be a piezoelectric metering pump.
(34) Moreover, the cleaning liquid dispensing nozzle 5 is a drip dispensing nozzle. In reference to
(35) Moreover, in the embodiment illustrated in
(36) In other variants, the dispensing nozzle 5 can be mounted movable relative to the support 6.
(37) Therefore, in a first variant, the dispensing nozzle 5 can be configured to be mounted movable in the support 6 between a rest position and an active position. In the rest position, the dispensing nozzle 5 is advantageously retracted relative to an optical element 4 of the optical sensor 3; for example, the dispensing nozzle 5 can be in a withdrawn position. However, in the active position, as illustrated in
(38) In a second variant, the dispensing nozzle 5 is mounted telescopically movable in the support 6, relative to the optical element 4 of the optical sensor 3.
(39) In a third variant not shown here, the dispensing nozzle 5 can be mounted movable in translation relative to the optical sensor 3. This movable nature of the dispensing nozzle 5 helps protect it from solid airborne particles, such as small pieces of grit, for example, that could block the dispensing nozzle 5 and thus prevent it from functioning correctly.
(40) Returning to the particular embodiment of
(41) In reference to
(42) Moreover, the dispensing nozzle 5 is, in the example in
(43) Finally, the cleaning liquid used can have a higher viscosity than that of water, for example of between 0.001 and 10 Pascal seconds (Pa.Math.s). Using a cleaning liquid that has such a viscosity allows it to spread relatively slowly over the optical element 4, i.e. in such a way as to allow the cleaning liquid to coat the dirt and moisten it sufficiently to reduce its adhesion to the optical element 4, thus helping dislodge it.
(44) Moreover, the cleaning liquid used advantageously has a surface tension of between 17 and 75 (10-3Newton.Math.m1), thus allowing the surface of the optical element 4 and the dirt that may be present thereon to be very effectively wet.
(45) The cleaning liquid can also have high detergent power in order to improve its effectiveness in dislodging dirt present on the optical element 4. Moreover, the cleaning liquid can comprise an optically transparent additive configured to deposit a protective layer when the cleaning liquid spreads over the optical element 4 of the optical sensor 3, so as to be able to prevent and limit the adhesion of dirt on said optical element 4 and also facilitate the cleaning of said optical element 4. This optically transparent additive is preferably a compound from the polyethylene glycol family. This additive makes it possible to deposit a protective layer on the optical element 4. This protective layer is advantageously soluble and dirt is deposited on same. When it rains, or a drop of cleaning liquid is deposited on the optical element 4, said protective layer is dissolved and the dirt present on said protective layer is thus easily eliminated.
(46) The spray element 7, which is best viewed in
(47) When the spray element 7 occupies its stowed position (
(48) The spray element 7 makes, for example, an upward movement when it shifts from its stowed position to one of its cleaning positions, and a downward movement when it shifts from one of its cleaning positions to its stowed position.
(49) In the particular embodiment in
(50) Referring again to
(51) In one variant, the flap 32 can be configured to be positioned in front of the optical element 4 when the vehicle is parked in order to prevent dirt from being deposited on the optical element and thus limit the fouling of same.
(52) In the particular embodiment of
(53) In a particular embodiment not shown here, the flap 32 can be made from an optically transparent material such that the optical sensor 3 remains partially operational while its optical element 4 is being cleaned.
(54) In the particular embodiment in
(55) In the illustrated embodiment, the spray nozzle 13 is installed at the end of the wall 31, aligned with the fingers 34, and is separate from said wall 31. In a variant not shown here, the wall 31 can comprise the spray nozzle 13.
(56) In a variant not shown here, the wall 31 can comprise the cleaning liquid dispensing nozzle 5.
(57) In the embodiment in
(58) In reference to
(59) In reference to
(60) Finally, in reference to
(61) Therefore, the spray nozzle 13 can spray a compressed air knife over the whole of the optical element 4 as a result of the movement of the spray element 7, thus making it possible to dislodge the different pieces of dirt that may be encrusted on the optical element 4. In the particular embodiment of
(62) Advantageously, the spray nozzle 13 has a spray opening that can be blade-shaped and shaped to match, in the transverse direction, the shape of the optical element 4 of the optical sensor 3.
(63) The spray nozzle 13 can be configured to adjust the pressure at which the compressed air flow is sprayed over the optical sensor 3.
(64) In the particular embodiment of
(65) More specifically, in the particular embodiment of
(66) In the particular embodiment shown, in particular, in
(67) Moreover, in order to move the spray element 7, the cleaning device 1 advantageously comprises a drive mechanism 21 and 23.
(68) As a non-limiting example, and in reference to
(69) In the particular embodiment shown in
(70) In another embodiment not shown here, the coupling system 23 and the actuator 21 each have a matching gear structure allowing said two elements to engage with each other.
(71) In another embodiment not shown here, the coupling system 23 and the actuator 21 engage by means of a belt.
(72) In yet another embodiment not shown here, the engagement of the coupling system 23 and the actuator 21 is ensured by means of a rack and pinion system.
(73) In another variant that is not shown, the actuator 21 can drive the spray element 7 without an intermediate coupling system 8.
(74) In yet another variant that is not shown, the spray element 7 can be moved by the compressor 15, which sprays compressed air at a pressure high enough to allow said spray element 7 to be moved at the same time as it supplies the spray nozzle 13 with compressed air.
(75) In a variant of
(76) The spray element 7 may also optionally comprise a discharge conduit, not shown here, for discharging the cleaning liquid, connected to a recovery chamber. In this variant, the recovery chamber is in fluid connection with the cleaning liquid tank 12 so as to allow the cleaning liquid to be recycled once it has been used for cleaning the optical element 4 of the optical sensor 3. In such a configuration, the discharge conduit can optionally comprise a filtering unit for purifying the recirculating cleaning liquid. In this particular embodiment, the cleaning device 1 has a recirculation pump (not shown) configured to draw the cleaning liquid flowing through the filtering unit and thus return it to the cleaning liquid tank 12. In one variant, the metering pump 8 and the recirculation pump can be the same pump.
(77) Referring again to
(78) The electronic control unit 35 can also be configured to control the drive mechanism 21 and 23 so to move the spray element 7 between its stowed position and one of its different cleaning positions.
(79) The electronic control unit 35 can also be configured to trigger the spraying of the compressed air flow over the optical element 4 when the spray element 7 is moved out of its stowed position. The electronic control unit 35 can also be configured to stop the spraying of the compressed air flow when the spray element 7 has returned to its stowed position. Advantageously, the electronic control unit 35 can be configured to control the pressure at which the compressed air flow is sprayed over the optical element 4. Therefore, the electronic control unit 35 can control the spraying of a compressed air knife or stream over the optical element 4 at the spray nozzle 13.
(80) Moreover, the electronic control unit 35 can be also be configured to control the volume of cleaning liquid drawn by the metering pump 8. Controlling the metering pump 8 makes it possible to draw, from the cleaning liquid tank 12, and to deposit, on the optical element 4, only the volume necessary to clean said optical element 4, such as, for example, the volume necessary in order to deposit a drop on the optical element 4, which allows the cleaning device 1 to operate more economically than cleaning devices that use systems that spray cleaning liquid, for example.
(81) The electronic control unit 35 can also be configured to control the movement of the dispensing nozzle 5 between its rest position and its active position, and vice versa.
(82) The electronic control unit 35 can also be configured to control the movement of the flap 32 between its inactive position and its position facing the camera when it is mounted movable in rotation on the fingers 34 of the wall 31.
(83) The dispensing nozzle 5 can optionally comprise a heating element controlled by the electronic control unit 35 and configured to heat the cleaning liquid before it is deposited on the optical element 4. The optical element 4 can be de-iced in this way, and the optical sensor 3 can continue to operate correctly regardless of the weather conditions.
(84) The electronic control unit 35 can also comprise dirt detection means in order to automatically control the cleaning of the optical element 4, for example when the dirt detection means detect fouling that can adversely affect the quality of the transmitted images and therefore the correct operation of the optical sensor 3.
(85) In another embodiment that is not shown, the electronic control unit 35 can be configured to control the cleaning of the optical element 4 when the user of the vehicle shifts into reverse gear, for example, when the driver assistance system 10 comprises a camera installed at the rear of a vehicle, for example.
(86) In a variant that is not shown, the electronic control unit 35 can be controlled by the user of the vehicle him or herself.
(87) In reference to
(88) The method implemented in order to clean the optical sensor 3 can comprise a step E1 of activating the dispensing nozzle 5. During this step E1, the metering pump 8 is activated and starts drawing cleaning liquid from the cleaning liquid tank 12 of the vehicle.
(89) This step can also optionally allow the dispensing nozzle 5 to be moved from its rest position to its active position when this dispensing nozzle 5 is mounted movable in the cleaning device 1. In a variant or additionally, this step E1 can also trigger the heating of the dispensing nozzle 5 so as to spray heated cleaning liquid onto the optical element 4.
(90) The method next comprises a step E2 of moving the spray element 7 which involves moving the spray element 7, in particular in an upward movement from the stowed position (
(91) The method according to
(92) In a variant, step E3 can be implemented when the spray element 7 occupies its top cleaning position, as in reference to
(93) The cleaning method comprises a step E4 during which a first compressed air flow is sprayed over the optical element 4. More specifically, in this embodiment and in reference to
(94) The spraying of this compressed air knife can begin when the spray element 7 leaves the stowed position and shifts into the first cleaning position. This step can be implemented after a time period long enough for the drop of cleaning liquid deposited during step E3 to have had the time to run over the whole of the optical element 4 and moisten the different pieces of dirt that may be present on said optical element 4.
(95) This step E4 lasts as long as required for the spray element 7 to shift through its different cleaning positions as shown in reference to
(96) In a variant, when the drop of cleaning liquid is deposited on the optical element 4 and the spray element 7 is in the top position, step E4 is implemented by moving the spray element 7 from its top position to its bottom position.
(97) At the end of this step E4, the electronic control unit 35 can be configured to assess the level of cleanliness of the optical sensor 3 using the dirt detection means. If the level of cleanliness of the optical element 4 is satisfactory (loop A), the electronic control unit 35 controls the implementation of a step E5 corresponding to the downward movement of the spray element 7 in order to bring said spray element 7 from the cleaning position in which it is located to its stowed position (
(98) In one variant, the method can comprise a preventive treatment cycle after the cleaning cycle.
(99) In reference to
(100) In this case, following the step E4 of spraying the compressed air knife over the optical element 4, a second drop of cleaning liquid is deposited on the optical element 4 (step E3), followed by a step E4 of drying the optical element 4 by spraying a second compressed air flow over the optical element 4. The second air flow is sprayed over the optical element 4 at a pressure lower than that of the first compressed air flow. More specifically, during this drying step E4, the compressed air flow sprayed by the spray nozzle 13 over the optical element 4 corresponds to a compressed air stream. Spraying this compressed air stream makes it possible to dry the optical element 4. Advantageously, using a compressed air stream to dry the optical element 4 also makes it possible to spread the cleaning liquid over said optical element 4 and, optionally, to thus form a protective layer to limit the likelihood of dirt adhering to said optical element 4 if the cleaning liquid has properties that help reduce the adhesion of dirt.
(101) After these cleaning cycles (steps E1 to E4) and preventive treatment cycles (steps E3 and E4), the detection means of the electronic control unit 35 can once more assess the level of cleanliness of the optical element 4. As previously, if the level of cleanliness of the optical element 4 is sufficient (loop A), the spray element 7 is moved by the drive mechanism 21 and 23 to return to its stowed position, according to step E5. However, if the level of cleanliness is not considered satisfactory (loop B), the electronic control unit 35 controls the implementation of a new cleaning cycle, in particular steps E3 and E4 of the cleaning cycle, and/or a new preventive treatment cycle (steps E3 and E4) as described above.
(102) During step E5, the dispensing nozzle 5 can also return to its rest position when this dispensing nozzle 5 is mounted movable in the cleaning device 1.
(103) Advantageously, the duration of the cleaning cycle and the preventive treatment cycle is between one and two seconds, which allows the driver assistance system 10 to be swiftly operational when the optical sensor 3 needs to be cleaned.
(104) These embodiments are provided for illustrative purposes and are non-limiting. Indeed, it would be quite possible for a person skilled in the art to replace the actuator with any other kind of actuator allowing the spray element 7 to be moved from its stowed position to its cleaning position, and vice versa, without departing from the scope of the present invention. Moreover, it would be quite possible for a person skilled in the art to use a cleaning liquid having a viscosity index lower or higher than that described here, without departing from the scope of the present invention. Moreover, it would be quite possible for a person skilled in the art to deposit more than one drop of cleaning liquid on the optical element 4, such as two or three drops, for example, in the form of drips, by gravity, without departing from the scope of the present invention. It would also be quite possible for a person skilled in the art to reverse or interchange the steps of the method, in particular by reversing the step E2 of moving the spray element 7 to a cleaning position and the step E3 of depositing a drop of cleaning liquid, for example, without departing from the scope of the present invention. Moreover, it would be quite possible for a person skilled in the art to use any other type of optically transparent additive allowing a semi-soluble protective layer to be deposited on the optical element 4 in order to prevent it from being fouled and facilitate the cleaning of said optical element, without departing from the scope of the present invention.
(105) Therefore, the quick, effective and economical cleaning of the optical element 4 of an optical sensor 3, such as, for example, the external lens of a camera, intended to equip a motor vehicle, is made possible by the cleaning device 1 described here. Advantageously, when it is necessary to use cleaning liquid, the quantities used are generally small, which helps reduce the operating costs of such a cleaning device 1. Moreover, it is not necessary to increase the size of the tank storing this cleaning liquid, in view of the low consumption proposed by the cleaning device 1.