Toy building element
10682581 · 2020-06-16
Assignee
Inventors
Cpc classification
International classification
Abstract
A toy building element comprising primary coupling means that extend from a top wall and comprise a cavity that contains secondary coupling means that are configured for being able to cooperate frictionally with the primary coupling means on a neighbouring element in a number of friction areas. According to the invention there are also primary locking means that are situated at the end of notches in the primary coupling means, wherein the locking means are configured for snap-lockingly engaging with secondary locking means in the cavity of a neighbouring element in same locking areas that are situated outside said friction areas, in which the secondary locking means are elastically resilient in directions in parallel with the top wall of the building element and are substantially elastically relieved in an interconnected position. The coexistence of friction- and snap-locking means entails is that the element yields a far higher coupling force than the known elements, that cold flow is almost eliminated, and that the element is compatible with the known elements.
Claims
1. A toy building element in the shape of a box-shaped hollow body which is defined by a top wall and by walls extending from the one side of the top wall, and wherein, from the opposite side of the top wall, primary coupling means extend that have predetermined contours and location patterns, and wherein, in the box-shaped hollow body, secondary coupling means are provided that are configured for cooperating with the primary coupling means on a corresponding building element in a number of coupling areas, wherein the secondary coupling means comprise secondary locking means in the form of locking protrusions on the walls at a distance from the top wall for snap-locking cooperation in snap-locking areas with primary coupling means on said corresponding building element in a mutually interconnected position, wherein the locking protrusions are substantially elastically relieved when the element is interconnected with said corresponding building element; wherein the coupling areas comprise coupling areas that are configured for friction coupling, wherein the coupling areas for friction coupling are situated at a distance from the coupling areas for snap-lock coupling; the snap-lock coupling is provided by means of, on the one hand, said locking protrusions, and, on the other, primary locking means that are situated at the end of notches in the primary coupling means, said notches extending through the top wall essentially perpendicularly to the top wall.
2. A building element according to claim 1, wherein the notches are defined between a number of ribs that extend between the top wall and a top disc that constitute the top of the primary coupling means, the ribs being situated on or within the axial extension of the top disc's contour.
3. A building element according to claim 2, wherein the top disc is de-cored as a top ring.
4. A building element according to claim 2, wherein the primary locking means are constituted by radial protrusions on the top disc.
5. A building element according to claim 4, wherein said ribs extend radially; that the top disc's contour is octagonal; and that the notches that are in connection with the primary locking means are defined between the radial ribs.
6. A building element according to claim 5, wherein the primary locking means are located on the lower edge of the octagonal top disc outside an inscribed circle of the octagon.
7. A building element according to claim 6, wherein said radial ribs are axially flush with the inscribed circle of the octagonal top disc.
8. A building element according to claim 4, wherein each of the radial protrusions is in connection with the notches in the primary coupling means that are situated between an adjacent pair of ribs, wherein the ribs are situated like a number of cylinder sections that define the friction-coupling areas on the primary coupling means.
9. A building element according to claim 4, wherein the top disc's contour is circular.
10. A building element according to claim 4, wherein the secondary coupling means are configured for cooperating frictionally with the top disc on a neighbouring element in a mutually interconnected position; and wherein the element's locking protrusion is configured for snap-lockingly cooperating with the lower edge of the neighbouring element's top disc.
11. A building element according to claim 10 and for interconnection with another building element having primary coupling means, wherein the element's secondary coupling means comprise friction-coupling means that are situated at a larger distance from the top disc than the locking protrusions, and which are configured for being able to couple frictionally with the primary coupling means of the other building element.
12. A building element according to claim 1, wherein the coupling areas for friction coupling are offset along the periphery of the primary coupling means relative to the coupling areas for snap-lock coupling.
13. A building element according to claim 1, wherein the coupling areas for friction coupling are offset relative to the coupling areas for snap-coupling in a direction transversally to the top wall.
14. A building element according to claim 1, wherein the secondary coupling means in the cavity of the element comprise a number of secondary coupling rails that extend transversally of the top wall, and which are in connection with the elastically resilient walls; and wherein locking protrusions are provided on the coupling rails.
15. A building element according to claim 1, wherein the secondary coupling means comprise coupling tubes that extend from said one side of the top wall and which are located symmetrically about an axis of symmetry for four adjacent, primary coupling means; wherein, on the walls of the coupling tube, locking protrusions and coupling areas are provided at a distance from the locking protrusions that are configured for friction coupling for cooperation with the primary coupling means on a neighbouring element.
16. A building element according to claim 15, wherein the coupling tube is square in cross section.
17. A building element according to claim 15, wherein the coupling tube is octagonal in cross section.
18. A building element according to claim 1, wherein the walls that extend from the one side of the top wall, comprise coupling legs whose one end is axially flush with a primary coupling means on the opposite side of the top wall; and wherein said side of the coupling legs is provided with locking protrusions and coupling areas separated therefrom that are configured for friction coupling for cooperation with the primary coupling means on a neighbouring element.
19. A building element according to claim 1, wherein the locking protrusions have engagement faces with respective engagement angles relative to the wall that carries the locking protrusions, where the angles define the coupling and the decoupling forces, respectively.
20. A building element according to claim 1, wherein the element is made by a layered structure according to the same principle as applies for 3D copying.
21. A building element according to claim 1, wherein the building element comprises parts that are configured for engagement with dissimilar types of building elements by friction coupling.
22. A building element according to claim 20, wherein the building element comprises ornamental parts.
Description
(1) The invention will now be explained in further detail in the following description with reference to the drawing, wherein:
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(18) As will appear from the introductory part of the specification, the varieties according to the invention can be divided into a first group, where the snap-lock and friction-coupling areasor possible friction-coupling areasare mutually separated in the peripheral directions of the primary coupling means. That variety is described below with reference to
(19) In another group, the snap-locking and friction-coupling areasor possible friction-coupling areasare separated from each other in a direction transversally to the top wall. That variety is described below with reference to
(20) Combinations of the two above-referenced groups are also within the framework of the present invention, but are not explained in detail below.
(21) It was mentioned above that the invention also comprises a third group of varieties, wherein the areas for friction coupling are situated at a distance from the areas of snap coupling, measured in the radial direction. Examples of this will not be shown.
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(23) Each of elements 1 and 2 has two rows of coupling studs, the outermost ones of which being designated by reference numerals 3, 4, 5, and 6. Elements, eg 2, are a hollow body defined by a top wall 8, two sidewalls 9 and 10 and two end walls, wherein the one end wall 11 will appear form the element 1. In the hollow body there is a number of coupling tubes, wherein the element 2 has one single coupling tube 7.
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(25) The octagonal top disc 18 has eight side faces 18a-h of same size, the side face 18e being flush with that one of the faces of the tube 7 that carries the locking protrusions 16 and 17, while the side face 18h is flush with those side faces of the coupling rails 12 and 13 that carry the locking protrusions 14 and 15, respectively.
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(27) The locking protrusions cooperate with the lower edge of the corners of the corners of the octagonal top disc, and thus the corners serve as primary locking means according to the present invention. The invention also defines that the primary locking means are in connection with notches in the primary coupling means (3, 4, 5 and 6), and two of those notches will appear from the figure, them being defined between ribs 20 and 19 and 21, respectively. Those notches are the ones allowing that the moulding tool's core can delimit/define the primary locking means. By that embodiment, the notches are larger than necessary to the latter end, but the large notches between the ribs also entail large material savings.
(28) According to an embodiment of the invention, the elastic walls and tubes are substantially completely relieved in the snap-locking position, which serves to safeguard against the material being able to cold flow in the locking position. According to an alternative embodiment, the snap lock can be supplemented with a relatively higher friction coupling, side faces 18e and 18h being pressed towards the tube 7 and the coupling rail 23, respectively, and correspondingly for the other cooperating faces.
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(30) It will be understood that the round coupling stud 26 is capable of frictionally cooperating with the coupling tube 7a in an area around the line 22 shown in
(31) The de-cored stud 26 or 27 of the prior art element 24 has the particular advantage that the stud is capable of receiving an annular coupling skirt from a down-scaled building element as it is known eg from the interconnection of two different types of building elements known under the trademarks DUPLO and LEGO, respectively.
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(33) It was explained already initially how many other advantages that are accomplished by the invention when it is combined with 3D manufacture. It will not be repeated at this point, but in the following some further perspectives of the invention will be explained with reference to
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(35) Reference numerals 10a, 12a, 13a, 14a, 15a, and 23a in
(36) The inscribed circle of the octagon corresponds to a coupling stud on a known element, which is configured for friction coupling. It will therefore be understood that friction coupling can be provided on the wall 38 centrally between the locking protrusions 40 and 41, and on the coupling rail 23a and on the corresponding coupling rails on the wall 36 and 37. This means that, for as long as the locking means are situated outside the inscribed circle 35 of the octagonal coupling stud, the combination of snap-locking means and friction-coupling means will not collide with each other, whereby the compatibility between the elements according to the invention and the known elements is ensured.
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(38) The difference compared to
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(40) The element according to the invention can thus be interconnected with other elements of the same kind or of known kind where one is able to control the magnitude of friction force.
(41) By the embodiment shown in
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(44) The elements 45 and 46 are shown assembled, inclined from above in
(45) Four primary coupling means (coupling studs) 47 are shown, each of which is defined by 16 ribs 48a-p that are cylindrically-sectionally shaped and combine to constitute a cylinder with 16 notches 49a-p. In a section in parallel with the top wall, the ribs will look as it is shown in
(46) The locking edges correspond functionally to the corners on the octagonal top wall (see above) and protrude only slightly relative to the inscribed circle of the octagon, since it must be possible to provide friction coupling against the ribs 48, see the explanation above. Therefore, the notches 49 are a necessary consequence of the moulding tool that delimits the locking edges 51. The U-shaped holes 52a-p in the top wall reflect that the radially protruding locking edges 51 are rounded.
(47) As mentioned, the locking edges correspond to the corners of the octagonal top wall, see above, and therefore the secondary locking means and the secondary friction-coupling means of the elements 45 and 46 may be configured completely as explained in connection with
(48) The construction used for the primary coupling means 47 in
(49) In the following, embodiments will be described wherein the friction-coupling areas and the snap-lock coupling areas are situated at a distance from each other seen at right angles to the top wall.
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(51) In the shown embodiment, each of the coupling studs has a number, eg eight, of notches that are designated by 60a-f. The notches 60 are, according to the invention, in connection with primary locking means 61a-f in the form of locking edges that delimit the notches upwardly whereby it is possible to provide the locking edges by injection moulding. The notches 60 also serve to receive complementary locking protrusions 83-86 in the cavity of a corresponding element (as it will appear from the following
(52) The snap lock supplements or may replace the friction force and consequently reduces the requirements to plastics types, the wall thickness, and the accuracy of the tools, whereby the element becomes more inexpensive to manufacture.
(53) It is noted that, according to the invention, it is not a requirement that said walls are side and end walls that sit at right angles to the top wall. Therefore, the invention is also ideal as coupling means in connection with 3D-manufactured elements as it is described in eg US 2014244018.
(54) In the context of
(55) From
(56) It should be mentioned that the locking protrusions 62, 63 are at the same height as the locking protrusions 64-67, but that it appears differently in the figure, due to the coupling skirt 72 not extending as far away from the top wall 73 as the side and end walls of the element.
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(58) Studs 74 in
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(60) In
(61) The elements 78 and 79 are kept together by a friction force, the lowermost part 87 of the coupling rails 69 (and corresponding ones) being dimensioned to be able to frictionally couple with the stud 80 (and corresponding ones). Should it be a requirement that the coupling studs according to the invention cannot be slightly taller than the known coupling studs, this could be achieved by obviating the locking protrusions 83-86 (and corresponding ones), and the element 78 would, in that case, serve as an adaptor element.
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(63) The elastic movability of the locking protrusions also serves another function apart from being able to snap-lock with the primary locking means. When the element according to the invention is to be discharged from a moulding tool, the external tool is first removed. When the internal tool is subsequently removed, it must be able to pass by the locking protrusions that are consequently to be able to move elastically for a small distance which is precisely possible when the external tool has been removed first. It may occurin case of certain dimensionsthat the coupling skirt, eg 72 in
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(65) Firstly, it will appear that top discs 76 (
(66) The de-coring also means that the ribs 75, the notches 60 (from
(67) Secondly, each of the coupling skirts, eg 72 and 88, are replaced by four coupling legs 93-96 that are in connection with the element's top wall 97 and extend into the cavity of the element. The legs are provided with respective locking protrusions, eg 98 and 99, on that side of the coupling legs that are tangent to the geometrical extension of the coupling studs down into the cavity of the element. This will appear more clearly from
(68) It will be understood that it is an option to arrange more coupling legs than shown. In particular for large building elements, eg for building playhouses, it may be an option to increase the coupling force by means of a larger number of coupling legs. The use of coupling legs also means a substantial increase in the scope for variations of the element according to the invention.
(69) In particular in case of 3D manufacture of special elements, it is important to have many options available for dimensioning and configuring the coupling means.
(70) It was emphasized above that the invention is also future-oriented towards 3D manufacture, but it is important to note that the increased holding force is just as relevant in connection with known, injection-moulded elements that are to be assembled to a model and which are, in some places, critical with regard to the risk of the model breaking apart. This can also be expressed such that the increased holding force in case of the element according to the invention opens new possibilities for the children's/designer's imagination, while simultaneously the children can use their old, ie known, friction-coupling elements elsewhere in the model where coupling force is not critical.
(71) All of these advantages are obtained because the primary coupling mens comprise primary locking means, and because, in the box-shaped hollow body, there are secondary locking means, wherein the primary locking means are configured for snap-lockingly cooperating with the secondary locking means on a neighbouring element in some locking areas that are situated outside said friction areas, and because the secondary locking means are elastically resilient in directions in parallel with the top face of the building element, and are substantially elastically relieved in the locking position.
(72) Likewise, the reduced consumption of plastics and low requirements to the quality of plastics material mean a reduction of the costs of manufacture, also for injection-moulded elements according to the invention. And, finally, it should be added the injection-moulding tools for the element according to the invention are very inexpensive to manufacture due to the smaller requirements to tolerances.