Spray head for a paint sprayer, and paint sprayer
10682659 ยท 2020-06-16
Assignee
Inventors
Cpc classification
B05B7/0861
PERFORMING OPERATIONS; TRANSPORTING
B05B7/0823
PERFORMING OPERATIONS; TRANSPORTING
B05B7/083
PERFORMING OPERATIONS; TRANSPORTING
International classification
Abstract
The present invention relates to a spray head for a paint sprayer, in particular a paint spray gun or a paint spray lance, for generating a paint jet. Here, an air cap comprises two curtain air channels whose outlets are arranged between air horns, and whose outlets lie opposite each other in relation to a longitudinal axis of a through-opening of the air cap.
Claims
1. A spray head for a paint sprayer, for generating a paint jet, wherein the spray head comprises an air gate, an air cap and a needle, wherein the air cap is arranged downstream from the air gate in an air flow direction, wherein the needle is arranged upstream from the air gate in the air flow direction, wherein the air gate comprises a centrally arranged paint outlet opening and air outlet openings, wherein a paint nozzle is formed by the paint outlet opening and, with the needle, forms a needle valve, wherein the air cap has a centrally arranged through-opening of elongate cross section for the passage of the paint jet or of the paint nozzle and for the passage of a stream of sheathing air surrounding the paint jet or the paint nozzle, wherein the through-opening is oriented with a substantially longitudinal axis and a substantially horizontal axis, each of the substantially longitudinal axis and the substantially horizontal axis being transverse to a central axis of the spray head running in the air flow direction, wherein the air cap comprises two air horns, each air horn protruding past the through-opening in the air flow direction and being defined spaced apart from each other on opposite sides of the through-opening along the substantially horizontal axis, wherein the air horns each comprise at least one horn air channel directed toward the paint jet emerging from the paint outlet opening, wherein each at least one horn air channel receives air via at least one of the air outlet openings of the air gate, wherein the air cap comprises two curtain air channels, each curtain air channel having an outlet arranged between the air horns, the outlets being defined opposite each other on opposite sides of the through-opening along the substantially horizontal axis, wherein the outlets of each of the curtain air channels have an outlet length substantially parallel to the substantially longitudinal axis of between 70% and 90% of a length of the through-opening of the air cap, and wherein the outlets of each of the curtain air channels have an outlet width substantially parallel to the substantially horizontal axis of at most 50% of the respective outlet length of the outlet of each of the curtain air channels.
2. The spray head as claimed in claim 1, wherein the spray head further comprises a control disk, wherein the control disk is arranged between the air gate and the air cap and is one of rotatable about the central axis of the spray head with respect to the air gate and the air cap, or is rotatable together with the air cap with respect to the air gate through an approximately 90 rotation of the air cap about the central axis of the spray head.
3. The spray head as claimed in claim 2, wherein the control disk comprises at least one aperture for sheathing air, wherein the aperture for sheathing air is arranged centrally in the control disk, and/or the control disk comprises at least one aperture for horn air, wherein the at least one aperture for horn air is arranged eccentrically in the control disk, and/or the control disk comprises at least one aperture for curtain air, wherein the aperture for curtain air is either arranged one of centrally in the control disk, or eccentrically in the control disk, and, in the case of an eccentric arrangement of the aperture for curtain air, an inlet of at least one of the curtain air channels is arranged radially farther away from the central axis of the spray head than an outlet of the at least one of the curtain air channels is arranged from the central axis of the spray head, or the control disk comprises at least one aperture for compensating air arranged eccentrically at the control disc.
4. The spray head as claimed in claim 2, wherein two of the apertures of the control disk are dimensioned such that one of the horn air channels and one of the relief bores can be supplied through these, respectively.
5. The spray head as claimed in claim 1, wherein the outlets of each of the curtain air channels is arranged with mirror symmetry to the substantially longitudinal axis of the through-opening of the air cap.
6. The spray head as claimed in claim 1, wherein the outlets of each of the curtain air channels, are curved about the central axis of the spray head.
7. The spray head as claimed in claim 1, wherein each of the curtain air channels are configured to generate streams of curtain air oriented substantially parallel to the central axis of the spray head, and wherein each of the curtain air channels have, proximate each respective outlet thereof, at least one side wall portion oriented substantially parallel to the central axis of the spray head.
8. The spray head as claimed in claim 1, wherein the curtain air channels generate streams of curtain air directed toward the central axis, wherein the curtain air channels each have, toward their outlet, at least one side wall portion which is tilted in the air flow direction toward the central axis of the spray head.
9. The spray head as claimed in claim 1, wherein the curtain air channels generate streams of curtain air directed away from the central axis, wherein the curtain air channels each have, toward their outlet, at least one side wall portion which is tilted in the air flow direction away from the central axis of the spray head.
10. The spray head as claimed in claim 1, wherein at least one aperture for horn air, at least one aperture for compensating air, and at least one aperture for curtain air are arranged on the control disk in such a way that one of, in a first rotation position adopted by the control disk relative to the air cap, air flows out of the horn air channels, relief bores for compensating air present in the air cap are cut off from an air stream, and air flows out of the curtain air channels, in a second rotation position adopted by the control disk relative to the air cap, air flows out of the horn air channels, air flows out of relief bores for compensating air that is present in the air cap, and the curtain air channels are cut off from the air stream, or in a third rotation position adopted by the control disk relative to the air cap, the horn air channels are cut off from the air stream, air flows out of relief bores for compensating air that is present in the air cap, and air flows out of the curtain air channels.
11. The spray head as claimed in claim 1, wherein a length of the substantially longitudinal axis of the centrally arranged through-opening of the air cap is at least 30% longer than a width, measured in a direction of the substantially horizontal axis, of the centrally arranged through-opening of the air cap.
12. The spray head as claimed in claim 1, wherein the spray head comprises a body and a union nut, wherein the needle is guided longitudinally displaceably in the body, wherein the body comprises a seat for the air gate, wherein the body comprises, in a region of the seat, an attachment securing the union nut in such a way that at least one of the air horns and a control disk and the air gate are held on the body, wherein the spray head comprises a rotary actuator by which the air cap is rotatable, and wherein the spray head comprises a slide guided on the rotary actuator and by which the control disk is rotatable.
13. A paint sprayer comprising a spray head according to claim 1, a paint supply and an air supply.
14. The paint sprayer as claimed in claim 13, wherein a body of the spray head comprises a first attachment attaching the paint supply thereto, a second attachment attaching the air supply thereto, and a trigger controlling spray of the paint sprayer.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) Further details of the present invention are described on the basis of illustrative embodiments shown schematically in the drawing, in which:
(2)
(3)
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DETAILED DESCRIPTION OF THE PRESENT INVENTION
(10)
(11) As can be seen from
(12) The paint supply 3 is attachable to the body 8 via attachment means 38a, and the air supply 5 is attachable to the body 8 via attachment means 38b.
(13) The air cap 12 is gripped at its air horns 28, 29 by the drivers 14a, 14b of the rotary actuator 14. In addition to the air horns 28, 29, the air cap 12 also comprises two relief bores 39, 40 through which air can flow off without influencing the paint jet 101. By rotation of the control disk 11, these relief bores 39, 40 are always supplied with air when, by rotation of the control disk 11 about the central axis M2, the air horns 28, 29 are blocked in the position shown in
(14) If the control disk 11 is rotated clockwise about the central axis M2 by approximately 30 from the position shown in
(15) The needle 9 is designed in two parts and comprises a front part 41, carrying the head 9a, and a rear part 42, which are rotatable relative to each other about the central axis M2. Thus, the air cap 12 can be rotated 90 clockwise or counterclockwise about the central axis M2 by the rotary actuator 14 entraining the control disk 11, the air gate 10 and the head 9a or front part 41 of the needle 9. By means of such rotation, the paint jet 101, which is configured as a flat jet, likewise acquires an orientation in space rotated through 90. For special applications, rotation is also possible about any other desired angle. The needle head 9a is entrained by the air gate 10 in the rotation by means of the rotary actuator 14, since the latter is adapted in shape to the paint outlet opening 19 which, in contrast to a rotationally symmetrical configuration, has a shape resembling a blade of a flat-slot screwdriver.
(16) To be able to configure the paint jet 101 with a sharp edge all the way round, the air cap 12 moreover comprises two curtain air channels 43, 44 whose outlets 45, 46 are arranged between the air horns 28, 29 and which lie opposite each other in relation to the longitudinal axis LA27 of the through-opening 27 of the air cap 12. The curtain air channels 43, 44 are supplied with air via the air outlet openings 20, 21 of the air gate 10 and the central aperture 32 of the control disk 11. The through-opening 27 is also supplied in this way, the through-opening 27 surrounding the paint outlet opening 19 like a ring in the assembled state of the group of components 7.
(17) A stream of curtain air 105, 106 flows out of each of the outlets 45, 46 of the curtain air channels 43, 44. Accordingly, in the switch position in which the control disk 11 is held by the slide 15 in the view in
(18) As can be seen from
(19)
(20) The air cap 212 comprises a through-opening 227, two air horns 228, 229 with horn air channels 230, 231, relief bores 239, 240, curtain air channels 243, 244, and an oblong hole 236 through which the extension piece 35 is guided (see
(21) In the bottom view shown in
(22)
(23)
(24) The groups of
(25) The inlet E343 of the curtain air channel 343, the inlet E339 of the relief bore 339 and the inlet E330 of the horn air channel 330 are discernible in the view of an underside U312 of the air cap 312, as can be seen in
(26) In addition to an aperture 332 arranged centrally in relation to the central axis M302, the control disk 311 has two eccentrically arranged apertures 333, 334 lying opposite each other. Moreover, two mutually opposite apertures 333a, 334a and 333b, 334b, respectively, are formed in the control disk 311 at the same radial distances from the central axis M302. In all rotation positions of the control disk 311, a through-opening 327 of the air cap 312 is supplied with air via the aperture 332.
(27) As can be seen from comparison of
(28) As can be seen from comparison of
(29) As can be seen from comparison of
(30)
(31) In the fourth embodiment variant of the air cap 412, the curtain air channels 443 generate streams of curtain air 105 oriented parallel to the central axis M402, wherein a second curtain air channel is arranged, in analogy to the first to third embodiment variants, lying opposite the curtain air channel 443 in relation to the central axis M402. For this purpose, the curtain air channels 443 have, toward their outlet 445, side wall portions 443a, 443b which are oriented parallel to the central axis M402. Accordingly shaped curtain air channels 443 influence the paint jet 101 moderately.
(32) In the fifth embodiment variant of the air cap 512, the curtain air channels 543 generate streams of curtain air 105 oriented parallel to the central axis M502, wherein a second curtain air channel is arranged, in analogy to the first to third embodiment variants, lying opposite the curtain air channel 543 in relation to the central axis M502. For this purpose, the curtain air channels 543 have, toward their outlet 545, side wall portions 543a, 543b which are tilted in an air flow direction x toward the central axis M502. Accordingly, shaped curtain air channels 543 influence the paint jet 101 strongly.
(33) In the sixth embodiment variant of the air cap 612, the curtain air channels 643 generate streams of curtain air 105 oriented parallel to the central axis M602, wherein a second curtain air channel is arranged, in analogy to the first to third embodiment variants, lying opposite the curtain air channel 643 in relation to the central axis M602. For this purpose, the curtain air channels 643 have, toward their outlet 645, side wall portions 643a, 643b which are tilted in an air flow direction x away from the central axis M602. Accordingly, shaped curtain air channels 643 influence the paint jet 101 weakly.
LIST OF REFERENCE SIGNS
(34) 1 paint sprayer 2 spray head 3 paint supply 4 container 5 air supply 6 fan 7 group of components 8 body 9 needle 9a head 10 air gate 11 control disk 12 air cap 13 union nut 14 rotary actuator 14a, 14b driver of 14 15 slide 16 trigger lever 17 trigger 18 seat on 8 for 10 19 paint outlet opening of 10 19a paint nozzle on 10 20-23 air outlet opening of 10 24 air supply channel in 8 25 needle valve 26 paint supply channel 27 through-opening of 12 28, 29 air horn 30, 31 horn air channel 32 central aperture in 11 33, 34 eccentric aperture in 11 35 pin-shaped extension piece of 11 36 arc-shaped oblong hole in 12 37 thread on 8 as attachment means 38 attachment means on 8 38a attachment means on 8 for 3 38b attachment means on 8 for 5 39, 40 relief bores in 12 41 front part of 9 42 rear part of 9 43 curtain air channel in 12 44 curtain air channel in 12 45 outlet of 44 46 outlet of 45 B27 width of 27 B45, B46 outlet width of 45, 46 LA27 longitudinal axis of 27 L27 length of 27 L45, L46 outlet length of 45, 46 M2 central axis of 2 QA27 transverse axis of 27 U312 underside of 312 x air flow direction 101 paint jet 102 stream of sheathing air from 27 103 stream of horn air from 28 104 stream of horn air from 29 105 stream of curtain air from 43 or 45 106 stream of curtain air from 44 or 46 202 spray head 212 air cap 227 through-opening in 212 228, 229 air horn of 212 230, 231 horn air channel in 212 236 oblong hole in 212 239, 240 relief bore in 212 243, 244 curtain air channel in 212 245, 246 outlet of 243, 244 243a, 243a side wall portion of 243, 244 LA227 longitudinal axis of 227 L227 length of 227 L245 length of 245, 246 302 spray head 311 control disk 311-1 first rotation position of 311 311-2 second rotation position of 311 311-3 third rotation position of 311 312 air cap 327 through-opening in 312 330 horn air channel in 312 331 horn air channel in 312 332 centrally arranged aperture in 311 333, 334 eccentrically arranged aperture in 311 333a, 334a aperture in 311 333b, 334b aperture in 311 339 relief bore in 312 340 relief bore in 312 343, 344 curtain air channel in 312 345, 346 outlet of 343, 344 AE343 distance between inlet E343 and central axis M2 AE345 distance between outlet 345 and central axis M2 E330 inlet of 330 E331 inlet of 331 E339 inlet of 339 E340 inlet of 340 E343 inlet of 343 E344 inlet of 344 KR312 circular ring M302 central axis 409 needle 410 air gate 412 air cap 443 curtain air channels 443a, 443b side wall portion M402 central axis 509 needle 510 air gate 512 air cap 543 curtain air channels 543a, 543b side wall portion M502 central axis 609 needle 610 air gate 612 air cap 643 curtain air channels 643a, 643b side wall portion M602 central axis