Adsorptive liquid filter
10682613 ยท 2020-06-16
Assignee
Inventors
Cpc classification
B01D39/16
PERFORMING OPERATIONS; TRANSPORTING
B01D39/1692
PERFORMING OPERATIONS; TRANSPORTING
B01D39/08
PERFORMING OPERATIONS; TRANSPORTING
B01D35/02
PERFORMING OPERATIONS; TRANSPORTING
International classification
B01D39/08
PERFORMING OPERATIONS; TRANSPORTING
B01D39/20
PERFORMING OPERATIONS; TRANSPORTING
B01D39/16
PERFORMING OPERATIONS; TRANSPORTING
B01J47/12
PERFORMING OPERATIONS; TRANSPORTING
B01D35/02
PERFORMING OPERATIONS; TRANSPORTING
Abstract
Provided is an adsorptive liquid filter including: a support tube having a hollow portion formed in a tubular shape and having a plurality of throughholes penetrating the hollow portion from an outer circumferential surface thereof; and an adsorptive membrane which is enclosed by the outer circumferential surface of the support tube and adsorbs foreign substances contained in contaminated liquid, the adsorption membrane including: a support member having a plurality of first pores; and a first adsorptive member which is stacked on the support member and has a plurality of second pores formed therein and is made by accumulating ion exchange nanofibers for adsorbing foreign substances.
Claims
1. An adsorptive liquid filter comprising: a support tube having a hollow portion formed in a tubular shape and having a plurality of throughholes penetrating the hollow portion from an outer circumferential surface thereof; and an adsorptive membrane enclosing the outer circumferential surface of the support tube and adsorbing foreign substances contained in contaminated liquid, wherein the adsorptive membrane has a corrugated structure formed with corrugations, and a protrusion is formed on the outer circumferential surface of the support tube to engage with the corrugations of the adsorptive membrane, and wherein the adsorptive membrane comprises: a support member having a plurality of first pores; and a first adsorptive member which is stacked on the support member and has a plurality of second pores formed therein, the first adsorptive member being made of accumulated ion exchange nanofibers for adsorbing foreign substances.
2. The adsorptive liquid filter of claim 1, wherein one side of the support tube is opened, and the other side of the support tube is closed so that purified liquid supplied to the hollow portion is discharged to the one side of the support tube.
3. The adsorptive liquid filter of claim 1, further comprising a case spaced from an outer circumferential surface of the adsorptive membrane, to contain the adsorptive membrane and to have an inlet through which the contaminated liquid is introduced.
4. The adsorptive liquid filter of claim 1, further comprising a first end cap, which is fixed to one side of the support tube and has a discharge port communicating with the hollow portion, and a second end cap having a flat plate shape fixed to the other side of the support tube.
5. The adsorptive liquid filter of claim 1, wherein the support member is a nonwoven fabric or a woven fabric.
6. The adsorptive liquid filter of claim 1, wherein the first pores have a size larger than that of the second pores.
7. The adsorptive liquid filter of claim 1, wherein the accumulated ion exchange nanofibers are cation exchange nanofibers or anion exchange nanofibers, wherein the adsorptive membrane further comprises: a second adsorptive member which is stacked on the first adsorptive member and has a plurality of third pores formed, and wherein the second adsorptive member is made of accumulated ion exchange nanofibers having opposite polarity to that of the first adsorptive member.
8. The adsorptive liquid filter of claim 1, further comprising a nanofiber web, which is stacked on the adsorptive member and has a plurality of pores, the nanofiber web being made of accumulated nanofibers containing dopamine having a functional group for adsorbing foreign substances.
9. The adsorptive liquid filter of claim 1, further comprising silver yarn stitched to one or both of the support member and the first adsorptive member.
10. An adsorptive liquid filter comprising: a support tube having a hollow portion formed in a tubular shape and having a plurality of throughholes penetrating from an outer circumferential surface thereof to the hollow portion; and an adsorptive membrane enclosing the outer circumferential surface of the support tube and adsorbing foreign substances contained in a contaminated liquid, wherein the contaminated liquid passes through the adsorptive membrane to be purified and purified liquid is supplied to the hollow portion through the plurality of throughholes of the support tube, and wherein the adsorptive membrane has a corrugated structure formed with corrugations, and a protrusion is formed on the outer circumferential surface of the support tube to engage with the corrugations of the adsorptive membrane, and wherein the adsorptive membrane comprises: a support member having a plurality of first pores; a first adsorptive member which is stacked on an upper surface of the support member and has a plurality of second pores formed therein, the first adsorptive member being made of accumulated ion exchange nanofibers for adsorbing foreign substances; and a second adsorptive member which is stacked on the first adsorptive member and has a plurality of third pores, the second adsorptive member being made of accumulated nanofibers containing an antibacterial substance.
11. The adsorptive liquid filter of claim 10, wherein the second pores and the third pores have a size smaller than that of the first pores.
12. The adsorptive liquid filter of claim 10, wherein the antibacterial substance is a silver nanomaterial.
13. The adsorptive liquid filter of claim 12, wherein the second adsorptive member has a nanofiber web structure formed of accumulated electrospun nanofiber, the accumulated electrospun nanofiber being formed of a fiber forming polymer material and the silver nanomaterial.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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BEST MODE
(13) Hereinafter, embodiments of the present disclosure will be described in detail with reference to the accompanying drawings.
(14) Embodiments of the present disclosure realize an adsorptive liquid filter having an adsorptive membrane containing an adsorptive member formed by accumulation of ion exchange nanofibers, thereby adsorbing ionic foreign substances contained in contaminated liquid in the ion exchange nanofibers, and physically filtering foreign substances having a size larger than a pore size in a plurality of pores.
(15) Referring to
(16) Here, the support tube 700 may have a rectangular shape, and one side of the support tube 700 may be opened and the other side thereof may be closed so that the purified liquid supplied to the hollow portion 710 may be discharged to one side of the support tube 700.
(17) As will be described later, since the adsorptive membrane 100 includes a support member having a plurality of pores formed therein and an adsorptive member formed by accumulating ion exchange nanofibers for adsorbing foreign substances, an ionic foreign substance such as a heavy metal and a foreign substance having a large size may be adsorbed from the liquid passing through the adsorption membrane 100.
(18) In some embodiments of the present disclosure, a structure capable of giving various functions or a structure capable of supplementing functions may be added to the basic structure of the adsorptive liquid filter of
(19) In other words, referring to
(20) An inlet port 751 through which the contaminated liquid is introduced is formed in the case 750, and the contaminated liquid introduced into the inlet port 751 is infiltrated into the outer circumferential surface of the adsorptive membrane 100 while filling the space 755. Therefore, the contaminated liquid may be substantially uniformly introduced into the entire outer circumferential surface of the adsorptive membrane 100.
(21) In some embodiments of the present disclosure, a first end cap 720 formed with a discharge port 721 communicating with the hollow portion 710 of the support tube 700 may be fixed to one side of the support tube 700, and a flat plate type second end cap 730 may be fixed to the other side of the support tube 700.
(22) Thus, one side of the support tube 700 is opened by the first end cap 720 and the other side of the support tube 700 is closed by the second end cap 730 so that the liquid purified when passing through the adsorptive membrane 100 is discharged to the hollow portion 710 through the plurality of through holes 701 of the support tube 700 and discharged to a discharge port 721 of the first end cap 720 from the hollow portion 710.
(23) According to some embodiments of the present disclosure as described above, the adsorptive liquid filter may be realized by wrapping the adsorptive membrane around the outer circumferential surface of the support tube having the plurality of throughholes, so that the liquid purified in the adsorptive membrane flows through the throughholes to the hollow portion of the support tube, to thereby increase the area of the adsorptive membrane through which the contaminated liquid passes to improve the adsorption efficiency of the foreign substances and to discharge the purified liquid to a single discharge port.
(24) Referring to
(25) The reinforcing meshes 781 and 782 may be formed of various materials such as fibers, plastics, and metals, and are implemented in a network structure so that the liquid can flow uniformly.
(26) Meanwhile, as shown in
(27) When the adsorptive membrane 100 is formed in a corrugated structure as described above, the contact surface area of the passing liquid per unit area is increased, and thus there are advantages that the performance of purifying the liquid in the adsorptive membrane 100 can be improved, and the flow rate of the passing liquid can be increased.
(28) Referring to
(29) The adsorptive membrane 100 absorbs ionic foreign substances by the ion exchange nanofibers of the adsorption member 120 and physically filters the foreign substances having a size larger than the pore size by the first pores of the support member 110 and the second pores of the adsorptive member 120, to thus enhance the adsorption efficiency of the foreign substances.
(30) In other words, as shown in
(31) Here, the second pores 122 of the adsorptive member 120 can adsorb and filter nano-scale fine contaminants contained in the liquid as micropores.
(32) Therefore, the adsorptive membrane according to some embodiments of the present disclosure is not a non-porous membrane structure but is formed by laminating an adsorptive member having a plurality of pores made of nanofibers on a support member having a plurality of pores, to thus have advantages that the filtration performance can be improved while preserving the passing flow rate.
(33) In addition, in some embodiments of the present disclosure, the large-size foreign substances B contained in the liquid do not pass through even the first pores of the support member 110 but are filtered therethrough. Here, the first pore size of the support member 110 is preferably larger than the second pore size 122 of the adsorptive member 120.
(34) The support member 110 serves as a passageway for passing the liquid through the plurality of first pores and serves as a support layer for supporting the adsorptive member 120 to maintain the flat plate shape. Here, the support member 110 is preferably a nonwoven fabric or a woven fabric.
(35) The usable nonwoven fabric may be any one of a melt-blown nonwoven fabric, a spun bond nonwoven fabric, a thermal bond nonwoven fabric, a chemical bond nonwoven fabric, and a wet-laid nonwoven fabric. The fiber diameter of the nonwoven fabric may be 40 m to 50 m, and the pore size thereof may be 100 m or more.
(36) In addition, in some embodiments of the present disclosure, since the adsorptive member 120 made by accumulating ion exchange nanofibers has poor handle ability and strength, the adsorptive member 120 and the support member 110 are laminated to thereby implement an adsorptive membrane having excellent handle ability and strength.
(37) Meanwhile, since the adsorptive member 120 made by accumulating the ion exchange nanofibers is expensive, implementing of the adsorptive membrane 100 in some embodiments of the present disclosure only by the single adsorptive member 120, requires a lot of manufacturing cost. Therefore, in some embodiments of the present disclosure, it is possible to reduce the manufacturing cost by stacking the supporting member, which is much cheaper than the adsorptive member 120 made by accumulating the ion exchange nanofibers, on the adsorptive member 120. In this case, the expensive adsorptive member 120 is designed to be thin and the low-priced support member 110 is designed to be thick, so that the manufacturing cost can be optimized at low cost.
(38) In some embodiments of the present disclosure, an ion exchange solution is electrospun to discharge ion exchange nanofibers to the support member, and the discharged ion exchange nanofibers are accumulated in the support member 110 to produce the adsorptive member 120.
(39) The ion exchange solution can be defined as a solution synthesized by a synthesis process such as bulk polymerization of a polymer, a solvent and ion exchange functional groups.
(40) Since the ion exchange functional groups are contained in the ion exchange nanofibers, ionic foreign substances such as heavy metals contained in the liquid passing through the adsorptive membrane 100 are adsorbed to the ion exchange functional groups by substitution. As a result, the ionic foreign substances are adsorbed to the ion-exchange nanofibers by the ion exchange functional groups.
(41) For example, when the ion exchange functional groups are SO.sub.3H, and/or NH.sub.4CH.sub.3, the ionic foreign substances (for example, ionic heavy metal cations or heavy metal anions) contained in water are replaced with H.sup.+ and/or CH.sub.3.sup.+ and adsorbed to the ion exchange functional groups.
(42) Here, the ion exchange functional groups include a cation exchange functional group selected from a sulfonic acid group, a phosphoric acid group, a phosphonic group, a phosphonic group, a carboxylic acid group, an arsonic group, a selenonic group, an iminodiacetic acid group and a phosphoric acid ester group; or an anion exchange functional group selected from a quaternary ammonium group, a tertiary amino group, a primary amino group, an imine group, a tertiary sulfonium group, a phosphonium group, a pyridyl group, a carbazolyl group and an imidazolyl group.
(43) Here, the polymer is a resin that is capable of being electrospun, capable of being dissolved in an organic solvent for electrospinning, and capable of forming nanofibers by electrospinning, but is not particularly limited thereto. For example, the polymer may include: polyvinylidene fluoride (PVdF), poly (vinylidene fluoride-co-hexafluoropropylene), perfluoropolymers, polyvinyl chloride, polyvinylidene chloride, or co-polymers thereof; polyethylene glycol derivatives containing polyethylene glycol dialkylether and polyethylene glycol dialkyl ester; polyoxide containing poly (oxymethylene-oligo-oxyethylene), polyethylene oxide and polypropylene oxide; polyacrylonitrile co-polymers containing polyvinyl acetate, poly (vinyl pyrrolidone-vinyl acetate), polystyrene and polystyrene acrylonitrile co-polymers, polyacrylonitrile (PAN), or polyacrylonitrile methyl methacrylate co-polymers; and polymethyl methacrylate and polymethyl methacrylate co-polymers, or a mixture thereof.
(44) In addition, examples of the usable polymer may include: aromatic polyester such as polyamide, polyimide, polyamide-imide, poly (meta-phenylene iso-phthalamide), polysulfone, polyether ketone, polyethylene terephthalate, polytrimethylene terephthalate, and polyethylene naphthalate; polyphosphazenes such as polytetrafluoroethylene, polydiphenoxy phosphazene, and poly {bis [2-(2-methoxyethoxy) phosphazene]}; polyurethane co-polymers including polyurethane and polyether urethane; cellulose acetate, cellulose acetate butylrate, cellulose acetate propionate, and the like.
(45) As the polymer preferable for the adsorptive member, PAN, polyvinylidene fluoride (PVdF), polyester sulfone (PES) and polystyrene (PS) may be used alone or a mixture of polyvinylidene fluoride (PVdF) and polyacrylonitrile (PAN), or a mixture of PVDF and PES, and a mixture of PVdF and thermoplastic polyurethane (TPU) may be used.
(46) As the solvent, a mono-component solvent such as dimethylformamide (DMF) can be used. However, when a two-component solvent is used, it is preferable to use a two-component solvent in which a high boiling point (BP) solvent and a low boiling point (BP) solvent are mixed with each other.
(47) As described above, a plurality of ultrafine pores (i.e., second pores) are formed between the ion exchange nanofibers that are accumulated randomly in the adsorptive member 120 which is formed by accumulating the ion exchange nanofibers in the support member 110.
(48) The diameter of each of the ion exchange nanofibers is preferably in the range of 0.1 m to 10.0 m, and the thickness of the adsorptive member 120 is freely adjusted according to a spinning time from an electrospinning apparatus. The second pore size is determined according to the thickness of the adsorptive member 120.
(49) The ion exchange nanofibers can be defined as having ion exchange functional groups having ion-exchange ability on the surfaces of the ion exchange nanofibers. Depending on the ions exchanged in the ion exchange functional groups, the ion exchange nanofibers can be cation exchange nanofibers or anion exchange nanofibers.
(50) The adsorptive member 120 formed by accumulating the ion exchange nanofibers is a web structure of ion exchange nanofibers. The web is ultra-thin, ultra-light in weight, large in specific surface area, and high in porosity.
(51) In some embodiments of the present disclosure, the ion exchange nanofibers are accumulated in the support member 110 by electrospinning the ion exchange nanofibers to form the adsorptive member 120, thereby increasing a coupling force between the support member 110 and the absorptive member 120. Accordingly, there is an advantage that the adsorptive member 120 can be prevented from being peeled off from the support member 110 by external force.
(52) In other words, as shown in
(53)
(54) Referring to
(55) The adsorptive membrane applied in an adsorptive liquid filter according to the second embodiment is configured to include first and second adsorptive members 120a and 120b that are laminated on both sides of the support member 110 to adsorb the ionic foreign substances not adsorbed by the first adsorption member 120a, and foreign substances having pore sizes larger than the pore sizes of the third pores by the second adsorptive member 120b, thereby increasing the adsorption efficiency of foreign substances.
(56) Here, the first pore size may be designed to be the largest, the second pore size may be designed to have an intermediate size between the first pore size and the third pore size, and the third pore size may be designed to be the smallest.
(57) Referring to
(58) The first ion exchange nanofibers of the first adsorptive member 120c may be cation exchange nanofibers or anion exchange nanofibers, and the second ion exchange nanofibers of the second adsorptive member 120d may be nanofibers that exchange ions of opposite polarity to the first ion exchange nanofibers. That is, when the first ion exchange nanofibers are the cation exchange nanofibers, the second ion exchange nanofibers are the anion exchange nanofibers.
(59) Therefore, the adsorptive membrane applied in an adsorptive liquid filter according to the third embodiment is advantageous in that both the cation heavy metal and anion heavy metal contained in the passing liquid can be adsorbed by the first and second adsorptive members 120c and 120d.
(60) Referring to
(61) The adsorptive membrane applied in an adsorptive liquid filter according to the fourth embodiment can adsorb ionic foreign substances by the ion exchange nanofibers of the first adsorptive member 120 and can have the antibacterial property by the nanofibers containing the antibacterial substance of the second adsorptive member 130.
(62) The adsorptive membrane can also physically filter and adsorb foreign substances having a size larger than the pore size in each of the first to third pores.
(63) Here, the antibacterial substances are preferably silver nanomaterials. Here, the silver nanomaterials are silver (Ag) salts such as silver nitrate (AgNO.sub.3), silver sulfate (Ag.sub.2SO.sub.4), and silver chloride (AgCl).
(64) In some embodiments of the present disclosure, a silver nanomaterial is dissolved in an organic solvent together with a fiber formability polymer material to prepare a spinning solution, and the spinning solution is electrospun to obtain a second adsorptive member 130 of a nanofiber web structure formed by accumulating nanofibers containing an antibacterial substance.
(65) In the adsorptive membrane applied in an adsorptive liquid filter according to the fifth embodiment of the present disclosure may further include a nanofiber web, which has a plurality of pores, and which is made by accumulating nanofibers containing dopamine having a functional group for adsorbing foreign substances. Here, the nanofiber web containing dopamine is preferably laminated on the adsorptive member.
(66) For example, as shown in
(67) Here, the first and second adsorptive members 120a and 120b are adsorptive members formed by accumulating ion exchange nanofibers having a plurality of pores and adsorbing foreign substances, and the nanofiber web 150 is produced by electrospinning a spinning solution which is made by mixing a dopamine monomer or polymer, a solvent and a polymer substance.
(68) Dopamine (i.e. 3,4-dihydroxyphenylalamine) has a structure in which NH.sub.2 and OH are bonded to a benzene ring.
(69) The functional groups attached to the dopamine contained in the nanofiber can be formed by a post-treatment such as UV irradiation, plasma treatment, acid treatment, and base treatment after forming a nanofiber web containing a dopamine monomer or polymer. Finally, the nanofiber web containing dopamine is in a state where the functional group is attached to the nanofiber.
(70) Here, the functional group can function as a negative charge functional group such as SO.sub.3H.sup. or a positive charge functional group such as NH.sub.4.sup.+ to adsorb heavy metals, bacteria and viruses. Thus, the adsorptive membrane applied in an adsorptive liquid filter according to the fifth embodiment of the present disclosure can filter heavy metals, bacteria and viruses contained in the passing liquid and adsorb the filtered heavy metals, bacteria and viruses inside the adsorptive membrane.
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(72) According to the embodiments of the present disclosure, the adsorptive membrane including the support member can be subjected to a silver yarn stitching process to realize an adsorptive membrane having antimicrobial properties by the stitched silver yarn. Here, the silver yarn stitching process may be performed on one or both of the support member and the adsorptive member of the adsorptive membrane.
(73) Here, since the adsorptive member of the adsorptive membrane has a relatively lower strength than the support member, if the silver yarn is stitched to the adsorptive member, damage to the adsorptive member may be caused by the stitched silver yarn.
(74) Meanwhile, the support member has strength enough to withstand the silver yarn stitching process, thereby stitching the silver yarn 310 on the support member 110, as shown in
(75) The silver yarn is a thread made of silver. The silver yarn stitched to the support member 110 can kill the bacteria contained in the passing liquid, and the adsorptive membrane can have a strong antibacterial property.
(76) While the present invention has been particularly shown and described with reference to exemplary embodiments thereof, by way of illustration and example only, it is clearly understood that the present invention is not to be construed as limiting the present invention, and various changes and modifications may be made by those skilled in the art within the protective scope of the invention without departing off the spirit of the present invention.
INDUSTRIAL APPLICABILITY
(77) The present disclosure is applicable to various kinds of adsorptive liquid filters capable of maximizing the flow rate of liquid and improving the purifying performance of contaminated liquid.