Hydraulic system and method for providing fluid pressure to hydraulically-powered systems
10683858 ยท 2020-06-16
Inventors
Cpc classification
F03C1/053
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B9/115
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B1/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B53/129
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B19/022
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B7/008
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B1/053
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B9/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B23/023
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B41/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F04B23/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B1/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B9/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B53/12
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B19/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B7/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A hydraulic system is provided for powering one or more external hydraulically powered devices. The system includes one or more pumping systems attached to a common crankshaft and including an inner sleeve, an outer sleeve, a valve member and an end body. The system can include a pair of high pressure fluid tanks and a low pressure fluid tank. The pumping systems can increase the fluid pressure within the high pressure fluid tanks back and forth and in a sequenced manner, and force the higher pressure fluid through the one or more powered devices. Drive systems are provided to assist the pumping systems in rotating the common crankshaft. The drive systems can include a piston assembly for rotating the crankshaft and a valving system for directing fluid into the piston assembly to power the piston assembly.
Claims
1. A hydraulic system for hydraulically powering one or more external devices, comprising: at least one pump assembly, wherein each pump assembly is formed along a longitudinal direction extending from a proximal end to a distal end of the pump assembly, each pump assembly including: an outer sleeve having at least one window formed through a sidewall of the outer sleeve, an inner sleeve, longitudinally movable inside the outer sleeve, the inner sleeve including a first inner cavity and a second inner cavity arranged within the inner sleeve, wherein the second inner cavity is longitudinally spaced apart and positioned distally from the first inner cavity, the inner sleeve further comprising at least one window formed through a sidewall of the inner sleeve and facing the second inner cavity, a valve member, longitudinally movable inside the inner sleeve and configured to reversibly move between a closed position, blocking fluid flow between the first and second inner cavities of the inner sleeve, and an open position, allowing fluid flow between the first and second inner cavities of the inner sleeve, and an end body, positioned distally from the valve member and longitudinally movable within the second inner cavity of the inner sleeve; wherein the pump assembly can adopt: a driving configuration in which the valve member is in the closed position and the end body pushes the inner sleeve towards the proximal end of the pump assembly, and a pumping configuration in which the inner sleeve and end body move distally relative to the outer sleeve and the end body provides a pushing end of the pump assembly for pushing a fluid.
2. The hydraulic system of claim 1, further comprising a high pressure fluid tank, wherein, in said driving configuration of the pump assembly, the end body is arranged within the high pressure fluid tank and is pushed toward the inner sleeve by pressure from fluid contained within the high pressure fluid tank.
3. The hydraulic system of claim 2, wherein the outer sleeve is non-movable relative to the high pressure fluid tank.
4. The hydraulic system of claim 2, wherein the high pressure fluid tank is in fluid communication with a hydraulically-powered system for feeding fluid from the high pressure fluid tank to the hydraulically-powered system to power the hydraulically-powered system.
5. The hydraulic system of claim 1, wherein the pump assembly can further adopt a fluid-intaking configuration in which the end body is stopped from moving longitudinally and proximally by the outer sleeve and the inner sleeve is moving proximally relative to the end body, an enclosed internal space being formed between the inner sleeve and the end body and a depression being formed within said internal space, said depression moving the valve member to the open position allowing the passage of a specific amount of fluid from the first inner cavity of the inner sleeve to the internal space.
6. The hydraulic system of claim 5, further comprising a low pressure fluid tank, wherein a proximal end of the inner sleeve is arranged within said low pressure fluid tank and further wherein, in said fluid-intaking configuration of the pump assembly, the first inner cavity is in fluid communication with the low pressure fluid tank for absorbing fluid therefrom.
7. The hydraulic system of claim 6, wherein the outer sleeve is non-movable relative to the low pressure fluid tank.
8. The hydraulic system of claim 5, wherein the pump assembly can further adopt a fluid-transporting configuration in which said valve member is in the closed position and said inner sleeve, valve member, end body and specific amount of fluid move jointly and distally relative to the outer sleeve and carry the specific amount of fluid towards the at least one window formed on the sidewall of the outer sleeve.
9. The hydraulic system of claim 8, wherein the pump assembly can further adopt a fluid-expelling configuration in which said internal space and said at least one window formed on the sidewall of the inner sleeve are at least partially aligned with said at least one window formed on the sidewall of the outer sleeve, and further in which the end body is moving proximally relative to the inner sleeve and pushing the specific amount of fluid from the internal space to flow outward of the pump assembly through the at least one window formed on the sidewall of the inner sleeve and the at least one window formed on the sidewall of the outer sleeve.
10. The hydraulic system of claim 5, wherein a proximal end of the end body comprises a recess facing at least one closure valve configured to selectively allow or prevent fluid flow from the internal space towards the first inner cavity of the inner sleeve, and further wherein, in said driving configuration of the pump assembly, the at least one closure valve is open allowing fluid to flow from the internal space towards the first inner cavity.
11. The hydraulic system of claim 1, further comprising a crankshaft arranged proximally from the at least one pump assembly, wherein the pump assembly is pivotably and eccentrically attached to the crankshaft, and further wherein, in said driving configuration of the pump assembly, the pump assembly drives the crankshaft to rotate.
12. The hydraulic system of claim 11, wherein the pump assembly further includes an articulation shaft pivotably attached to the inner sleeve and pivotably and eccentrically attached to the crankshaft.
13. The hydraulic system of claim 11, further comprising two high pressure fluid tanks, wherein said at least one pump assembly comprises two pump assemblies attached to opposite sides of the crankshaft and operating in a 180-degree offset configuration, wherein the end body of each pump assembly is arranged within a respective one of the two high pressure fluid tanks, and the end bodies of the pump assemblies are alternately pushed toward the corresponding inner sleeve by pressure from fluid contained within the respective high pressure fluid tank.
14. The hydraulic system of claim 11, further comprising at least one piston assembly, wherein each piston assembly is associated to a respective pump assembly of said at least one pump assembly and is pivotably connected to the crankshaft and configured to expand and compress a chamber of the piston assembly in synchronization with rotation of the crankshaft, wherein the chamber of said piston assembly is in fluid communication with a valving system.
15. The hydraulic system of claim 14, wherein the valving system is configured to selectively establish fluid communication from the chamber of the piston assembly towards a low pressure fluid tank external to the piston assembly when the piston is assembly is compressing.
16. The hydraulic system of claim 14, wherein the valving system is configured to selectively establish fluid communication from a low pressure fluid tank external to the piston assembly to the chamber of the piston assembly when the piston assembly is expanding by the crankshaft rotating responsively to the pump assembly being in the driving configuration and driving the crankshaft.
17. The hydraulic system of claim 14, wherein the valving system is configured to selectively establish fluid communication from a high pressure fluid tank external to the piston assembly to the chamber of the piston assembly to force the piston assembly to expand and drive the crankshaft.
18. A hydraulic system for hydraulically powering one or more external devices, comprising: a crankshaft; and two pump assemblies, wherein each pump assembly is formed along a longitudinal direction extending from a proximal end to a distal end of the pump assembly, and wherein the pump assemblies are pivotably and eccentrically attached to opposite sides of the crankshaft and operating in a 180-degree offset configuration, each pump assembly including: an outer sleeve having at least one window formed through a sidewall of the outer sleeve, an inner sleeve, longitudinally movable inside the outer sleeve, the inner sleeve including a first inner cavity and a second inner cavity arranged within the inner sleeve, wherein the second inner cavity is longitudinally spaced apart and positioned distally from the first inner cavity, the inner sleeve further comprising at least one window formed through a sidewall of the inner sleeve and facing the second inner cavity, a valve member, longitudinally movable inside the inner sleeve and configured to reversibly move between a closed position, blocking fluid flow between the first and second inner cavities of the inner sleeve, and an open position, allowing fluid flow between the first and second inner cavities of the inner sleeve, and an end body, positioned distally from the valve member and longitudinally movable within the second inner cavity of the inner sleeve; each pump assembly can adopt: a driving configuration in which the valve member is in the closed position and the end body pushes the inner sleeve towards the proximal end of the pump assembly, and further in which the pump assembly drives the crankshaft to rotate, and a pumping configuration in which the inner sleeve and end body move distally relative to the outer sleeve and the end body provides a pushing end of the pump assembly for pushing a fluid.
19. A hydraulic system for hydraulically powering one or more external devices, comprising: at least one pump assembly, wherein each pump assembly is formed along a longitudinal direction extending from a proximal end to a distal end of the pump assembly, each pump assembly including: an outer sleeve having at least one window formed through a sidewall of the outer sleeve, an inner sleeve, longitudinally movable inside the outer sleeve, the inner sleeve including a first inner cavity and a second inner cavity arranged within the inner sleeve, wherein the second inner cavity is longitudinally spaced apart and positioned distally from the first inner cavity, the inner sleeve further comprising at least one window formed through a sidewall of the inner sleeve and facing the second inner cavity, a valve member, longitudinally movable inside the inner sleeve and configured to reversibly move between a closed position, blocking fluid flow between the first and second inner cavities of the inner sleeve, and an open position, allowing fluid flow between the first and second inner cavities of the inner sleeve, and an end body, positioned distally from the valve member and longitudinally movable within the second inner cavity of the inner sleeve; and a high pressure fluid tank; wherein the pump assembly can adopt a driving configuration in which the valve member is in the closed position and the end body pushes the inner sleeve towards the proximal end of the pump assembly, and further in which the end body is arranged within the high pressure fluid tank and is pushed toward the inner sleeve by pressure from fluid contained within the high pressure fluid tank.
20. The hydraulic system of claim 19, wherein the outer sleeve is non-movable relative to the high pressure fluid tank.
21. The hydraulic system of claim 19, wherein the high pressure fluid tank is in fluid communication with a hydraulically-powered system for feeding fluid from the high pressure fluid tank to the hydraulically-powered system to power the hydraulically-powered system.
22. A hydraulic system for hydraulically powering one or more external devices, comprising: at least one pump assembly, wherein each pump assembly is formed along a longitudinal direction extending from a proximal end to a distal end of the pump assembly, each pump assembly including: an outer sleeve having at least one window formed through a sidewall of the outer sleeve, an inner sleeve, longitudinally movable inside the outer sleeve, the inner sleeve including a first inner cavity and a second inner cavity arranged within the inner sleeve, wherein the second inner cavity is longitudinally spaced apart and positioned distally from the first inner cavity, the inner sleeve further comprising at least one window formed through a sidewall of the inner sleeve and facing the second inner cavity, a valve member, longitudinally movable inside the inner sleeve and configured to reversibly move between a closed position, blocking fluid flow between the first and second inner cavities of the inner sleeve, and an open position, allowing fluid flow between the first and second inner cavities of the inner sleeve, and an end body, positioned distally from the valve member and longitudinally movable within the second inner cavity of the inner sleeve; wherein the pump assembly can adopt: a driving configuration in which the valve member is in the closed position and the end body pushes the inner sleeve towards the proximal end of the pump assembly; a fluid-intaking configuration in which the end body is stopped from moving longitudinally and proximally by the outer sleeve and the inner sleeve is moving proximally relative to the end body, an enclosed internal space being formed between the inner sleeve and the end body and a depression being formed within said internal space, said depression moving the valve member to the open position allowing the passage of a specific amount of fluid from the first inner cavity of the inner sleeve to the internal space; and a fluid-transporting configuration in which said valve member is in the closed position and said inner sleeve, valve member, end body and specific amount of fluid move jointly and distally relative to the outer sleeve and carry the specific amount of fluid towards the at least one window formed on the sidewall of the outer sleeve.
23. The hydraulic system of claim 22, wherein the pump assembly can further adopt a fluid-expelling configuration in which said internal space and said at least one window formed on the sidewall of the inner sleeve are at least partially aligned with said at least one window formed on the sidewall of the outer sleeve, and further in which the end body is moving proximally relative to the inner sleeve and pushing the specific amount of fluid from the internal space to flow outward of the pump assembly through the at least one window formed on the sidewall of the inner sleeve and the at least one window formed on the sidewall of the outer sleeve.
24. A hydraulic system for hydraulically powering one or more external devices, comprising: two pump assemblies, wherein each pump assembly is formed along a longitudinal direction extending from a proximal end to a distal end of the pump assembly, each pump assembly including: an outer sleeve having at least one window formed through a sidewall of the outer sleeve, an inner sleeve, longitudinally movable inside the outer sleeve, the inner sleeve including a first inner cavity and a second inner cavity arranged within the inner sleeve, wherein the second inner cavity is longitudinally spaced apart and positioned distally from the first inner cavity, the inner sleeve further comprising at least one window formed through a sidewall of the inner sleeve and facing the second inner cavity, a valve member, longitudinally movable inside the inner sleeve and configured to reversibly move between a closed position, blocking fluid flow between the first and second inner cavities of the inner sleeve, and an open position, allowing fluid flow between the first and second inner cavities of the inner sleeve, and an end body, positioned distally from the valve member and longitudinally movable within the second inner cavity of the inner sleeve; a crankshaft arranged proximally from the two pump assemblies, wherein the two pump assemblies are pivotably and eccentrically attached to opposite sides of the crankshaft and operate in a 180-degree offset configuration; and two high pressure fluid tanks, wherein the end body of each pump assembly is arranged within a respective one of the two high pressure fluid tanks, and the end bodies of the pump assemblies are alternately pushed toward the corresponding inner sleeve by pressure from fluid contained within the respective high pressure fluid tank; wherein each pump assembly can adopt a driving configuration in which the valve member is in the closed position and the end body pushes the inner sleeve towards the proximal end of the pump assembly, and further in which the pump assembly drives the crankshaft to rotate.
25. A hydraulic system for hydraulically powering one or more external devices, comprising: at least one pump assembly, wherein each pump assembly is formed along a longitudinal direction extending from a proximal end to a distal end of the pump assembly, each pump assembly including: an outer sleeve having at least one window formed through a sidewall of the outer sleeve, an inner sleeve, longitudinally movable inside the outer sleeve, the inner sleeve including a first inner cavity and a second inner cavity arranged within the inner sleeve, wherein the second inner cavity is longitudinally spaced apart and positioned distally from the first inner cavity, the inner sleeve further comprising at least one window formed through a sidewall of the inner sleeve and facing the second inner cavity, a valve member, longitudinally movable inside the inner sleeve and configured to reversibly move between a closed position, blocking fluid flow between the first and second inner cavities of the inner sleeve, and an open position, allowing fluid flow between the first and second inner cavities of the inner sleeve, and an end body, positioned distally from the valve member and longitudinally movable within the second inner cavity of the inner sleeve; a crankshaft arranged proximally from the at least one pump assembly, wherein the pump assembly is pivotably and eccentrically attached to the crankshaft; and at least one piston assembly, wherein each piston assembly is associated to a respective pump assembly of said at least one pump assembly and is pivotably connected to the crankshaft and configured to expand and compress a chamber of the piston assembly in synchronization with rotation of the crankshaft, wherein the chamber of said piston assembly is in fluid communication with a valving system, wherein the valving system is configured to selectively establish fluid communication from the chamber of the piston assembly towards a low pressure fluid tank external to the piston assembly when the piston is assembly is compressing; wherein the pump assembly can adopt a driving configuration in which the valve member is in the closed position and the end body pushes the inner sleeve towards the proximal end of the pump assembly, and further in which the pump assembly drives the crankshaft to rotate.
26. A hydraulic system for hydraulically powering one or more external devices, comprising: at least one pump assembly, wherein each pump assembly is formed along a longitudinal direction extending from a proximal end to a distal end of the pump assembly, each pump assembly including: an outer sleeve having at least one window formed through a sidewall of the outer sleeve, an inner sleeve, longitudinally movable inside the outer sleeve, the inner sleeve including a first inner cavity and a second inner cavity arranged within the inner sleeve, wherein the second inner cavity is longitudinally spaced apart and positioned distally from the first inner cavity, the inner sleeve further comprising at least one window formed through a sidewall of the inner sleeve and facing the second inner cavity, a valve member, longitudinally movable inside the inner sleeve and configured to reversibly move between a closed position, blocking fluid flow between the first and second inner cavities of the inner sleeve, and an open position, allowing fluid flow between the first and second inner cavities of the inner sleeve, and an end body, positioned distally from the valve member and longitudinally movable within the second inner cavity of the inner sleeve; a crankshaft arranged proximally from the at least one pump assembly, wherein the pump assembly is pivotably and eccentrically attached to the crankshaft; and at least one piston assembly, wherein each piston assembly is associated to a respective pump assembly of said at least one pump assembly and is pivotably connected to the crankshaft and configured to expand and compress a chamber of the piston assembly in synchronization with rotation of the crankshaft, wherein the chamber of said piston assembly is in fluid communication with a valving system, wherein the valving system is configured to selectively establish fluid communication from a low pressure fluid tank external to the piston assembly to the chamber of the piston assembly when the piston is assembly is expanding by the crankshaft rotating responsively to the pump assembly being in the driving configuration and driving the crankshaft; wherein the pump assembly can adopt a driving configuration in which the valve member is in the closed position and the end body pushes the inner sleeve towards the proximal end of the pump assembly, and further in which the pump assembly drives the crankshaft to rotate.
27. A hydraulic system for hydraulically powering one or more external devices, comprising: at least one pump assembly, wherein each pump assembly is formed along a longitudinal direction extending from a proximal end to a distal end of the pump assembly, each pump assembly including: an outer sleeve having at least one window formed through a sidewall of the outer sleeve, an inner sleeve, longitudinally movable inside the outer sleeve, the inner sleeve including a first inner cavity and a second inner cavity arranged within the inner sleeve, wherein the second inner cavity is longitudinally spaced apart and positioned distally from the first inner cavity, the inner sleeve further comprising at least one window formed through a sidewall of the inner sleeve and facing the second inner cavity, a valve member, longitudinally movable inside the inner sleeve and configured to reversibly move between a closed position, blocking fluid flow between the first and second inner cavities of the inner sleeve, and an open position, allowing fluid flow between the first and second inner cavities of the inner sleeve, and an end body, positioned distally from the valve member and longitudinally movable within the second inner cavity of the inner sleeve; a crankshaft arranged proximally from the at least one pump assembly, wherein the pump assembly is pivotably and eccentrically attached to the crankshaft; and at least one piston assembly, wherein each piston assembly is associated to a respective pump assembly of said at least one pump assembly and is pivotably connected to the crankshaft and configured to expand and compress a chamber of the piston assembly in synchronization with rotation of the crankshaft, wherein the chamber of said piston assembly is in fluid communication with a valving system, wherein the valving system is configured to selectively establish fluid communication from a high pressure fluid tank external to the piston assembly to the chamber of the piston assembly to force the piston assembly to expand and drive the crankshaft; wherein the pump assembly can adopt a driving configuration in which the valve member is in the closed position and the end body pushes the inner sleeve towards the proximal end of the pump assembly, and further in which the pump assembly drives the crankshaft to rotate.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The preferred embodiments of the invention will hereinafter be described in conjunction with the appended drawings provided to illustrate and not to limit the invention, where like designations denote like elements, and in which:
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(15) Like reference numerals refer to like parts throughout the several views of the drawings.
DETAILED DESCRIPTION
(16) The following detailed description is merely exemplary in nature and is not intended to limit the described embodiments or the application and uses of the described embodiments. As used herein, the word exemplary or illustrative means serving as an example, instance, or illustration. Any implementation described herein as exemplary or illustrative is not necessarily to be construed as preferred or advantageous over other implementations. All of the implementations described below are exemplary implementations provided to enable persons skilled in the art to make or use the embodiments of the disclosure and are not intended to limit the scope of the disclosure, which is defined by the claims. For purposes of description herein, the terms upper, lower, left, rear, right, front, vertical, horizontal, and derivatives thereof shall relate to the invention as oriented in
(17) Shown throughout the figures, the present invention is directed toward a novel hydraulic system and method of increasing fluid pressure in a hydraulic system for use in powering one or more external hydraulically-powered devices or systems. Examples of such hydraulically-powered devices or systems may include impact wrenches, lifting devices, actuators or servos, driving devices for wheels or propellers, turbines, hydraulic motors, oil extraction systems, gas or fluid fuel transportation systems, etc.
(18) Referring initially to
(19) As shown, each of the hydraulic sub-systems 110, 110 can include a fluid pumping system 114, 114 driven by a piston operated drive system 116, 116. The piston operated drive systems 116, 116 can be articulately connected to a common crankshaft 118. The hydraulic sub-systems 110 and 110 of the present embodiment are mirror images of each other and are constructed identical to each other. The hydraulic sub-systems 110 and 110 are designed and controlled to operate 180 out of phase from each other. Each of the drive systems 116, 116 generally includes a piston assembly 120, 120 for alternately rotating the common crankshaft 118 and a valving assembly 122, 122 for operating the piston assemblies 120, 120 with hydraulic fluid siphoned off from the hydraulic system 100 as a whole.
(20) The housing 112, which is shown in
(21) The fluid pumping systems 114 are provided to increase the fluid pressure within each of the respective high pressure fluid tanks 124, 124. The fluid pumping systems 114, 114 each include pump assemblies 130, 130 which are connected to the common crankshaft 118, and can alternately operate and be operated by the common crankshaft 118, as will be explained in greater detail hereinafter. The pump assemblies 130, 130 are driven down into the high pressure fluid tanks 124, 124 by the common crankshaft 118, reducing the effective volume the hydraulic fluid occupies within the respective high pressure fluid tanks 124, 124 and thus increasing the fluid pressure within the high pressure fluid tanks 124, 124 and providing higher pressure fluid to operate the associated external hydraulically powered devices 400, 400. Furthermore, as will be described in greater detail hereinafter, pump assemblies 130, 130 also capture an amount of hydraulic fluid from the common low pressure tank 126 and inject the captured fluid at high pressure into the high pressure fluid tank 124, 124, further contributing to increase the fluid pressure in the high pressure fluid tanks 124, 124.
(22) The housing 112 generally defines the high pressure fluid tanks 124, 124, the common low pressure fluid tank 126 and the auxiliary tanks 128, 128. In an exemplary and non-limiting construction shown in
(23) The housing 112 further includes an internal partition 150 separating the high pressure fluid tanks 124, 124 from the common low pressure fluid tank 126. The internal partition 150 can include, for instance and without limitation, first horizontal sections 152, 152, vertical sections 154, 154 and second horizontal sections 156, 156. Wall extensions 158, 158 along with portions of the first side wall sections 138, 138, the second side wall sections 140, 140 and first horizontal sections 152, 152, of the internal partition 150, define the auxiliary tanks 128, 128.
(24) In order to slow the transfer of fluids from the auxiliary tanks 128, 128 to the common low pressure fluid tank 126, the housing 112 further includes vertically extending internal walls 160, 160, which can extend from the back wall 136 to the front wall (not shown) of the housing 112, thus enclosing the auxiliary tanks 128, 128. Baffle plates 162, 162 extend horizontally from the internal walls 160, 160 and baffle plates 164, 164 extend inwardly from third side wall sections 142, 142 and wall extensions 158, 158 in staggered fashion as shown. The area between the baffle plates 162, 162 and 164, 164 forms a dissipation chamber 194, 194 for reducing the pressure of high pressure fluid passing through the dissipation chamber 194, 194 on its way to the low pressure fluid tank 126, will be described in greater detail hereinafter.
(25) As best shown in
(26) As noted above, the hydraulic sub-systems 110, 110 operate 180 out of phase with each other to alternately pump fluid from the high pressure fluid tanks 124, 124 and through the external hydraulically powered devices 400, 400 to power the devices. The hydraulic sub-systems 110, 110 include inlet tubes 172, 172 through which high pressure fluid flows from the high pressure fluid tanks 124, 124 into the powered devices 400, 400 and outlet tubes 174, 174 through which the fluid flows into the opposing high pressure fluid tanks 124, 124. One-way valves 176, 176 are provided in the inlet tubes 172, 172 to prevent backflow of fluid back into the respective high pressure fluid tanks 124, 124.
(27) As best shown in
(28) High pressure hydraulic fluid can be supplied to the high pressure fluid tanks 124, 124 through accumulator valves 184, 184. The accumulator valves 184, 184 are in fluid communication with external fluid accumulators (not shown) and are controlled by the sensors 180, 180 to feed high pressure fluid into the high pressure fluid tanks 124, 124. The accumulator valves 184, 184 are controlled by the sensors 180, 180 and are opened and closed depending on the detected condition of the piston assemblies 120, 120.
(29) Turning now to
(30) The piston assemblies 120, 120 generally include a piston sleeve 200, 200. A connector 202, 202 is provided at the bottom of the piston sleeve 200, 200 for receipt and connection to a flexible drive tube 198, 198. A plunger 220, 220 is movably arranged within the piston sleeve 200, 200. The plunger 220, 220 includes a piston head 224, 224 carried by a drive or piston rod 226, 226. The piston head 224, 224 sealingly and slidably contacts the piston sleeve 200, 200 and delimits a lower chamber 222, 222 within the piston sleeve 200, 200. In turn, the piston rod 226 extends upward from the piston head 224 and is connected to the common crankshaft 118 (
(31) The valving assemblies 122, 122 generally include a supply tube 186, 186 in fluid communication with the corresponding high pressure fluid tank 124, 124 and a return tube 188, 188 in fluid communication with the corresponding auxiliary tank 128, 128. The valving assemblies 122, 122 include a first drive valve 190, 190 and a second drive valve 192, 192. A connection tube 196, 196 extends between the first drive valve 190, 190 and the corresponding second drive valve 192, 192. The flexible drive tube 198, 198 extends from the first drive valve 190, 190 to the piston sleeve 200, 200 of the piston assemblies 120, 120. The full length of the drive tube 198, 198 has been omitted from
(32) The following description of the details of the drive systems 116, 116, including the piston assemblies 120, 120 and the valving assemblies 122, 122, will be given with regard to the drive system 116 but is equally applicable to the components of the mirror image drive system 116. With specific reference to
(33) The second drive valve 192, in turn, includes a first one-way valve 216 in fluid communication with the return tube 188 and a second one-way valve 218 in fluid communication with the second return tube 204. The first and second one-way valves 216 and 218 are normally closed, for which each valve 216, 218 includes a respective compression spring (not numbered) configured to bias the valve to a closed position. When the second shutter 208 of the first drive valve 190 is closed, the first and second one-way valves 216 and 218 are closed. When the second shutter 208 of the first drive valve 190 is open, movement of the piston head 224 determines which of the first and second one-way valve 216 and 218 will open. Specifically, when the piston head 224 is moving downward, pushing fluid from the lower chamber 222 into the drive tube 198 and through the cavity 212 of the first drive valve 190 into the cavity 214 of the second drive valve 192, said pushed fluid will open the first one-way valve 216 while the second one-way valve 218 remains closed. If the piston head 224 is instead moving upward, suctioning fluid from the cavities 212, 214 towards the lower chamber 222 of the plunger 200, said fluid suction will open the second one-way valve 218 while the first one-way valve 216 remains closed.
(34) Referring now to
(35) Continued reference to
(36) The movable inner sleeve 258, as best shown in
(37) The valve member 260 is movably mounted within the movable inner sleeve 258 and above the solid cylinder 256. Specifically, the valve member 260 is movably constrained within the intermediate channel 262 (
(38) Since the movable inner sleeve 258 moves up and down within the fixed cylindrical sleeve 254 it does not articulate with the rotation of the common crankshaft 118. Instead, an articulation shaft 270 is provided to connect the vertically moving movable inner sleeve 258 to the rotating common crankshaft 118 in order to prevent any sideways force or torque on the movable inner sleeve 258. The articulation shaft 270 is connected to the movable inner sleeve 258 by a pin 272 extending through diametrically-opposed holes 274 in the movable inner sleeve 258 at a top end thereof. An opposite end of the articulation shaft 270 is connected to the common crankshaft 118 by a pin 276 which extends through a pair of second crankshaft brackets 278, 280 fixedly mounted to the common crankshaft. Specifically, second crankshaft bracket 278 is affixed to the second crankshaft section 250 while second crankshaft bracket 280 is affixed to a third or central crankshaft section 282. The second crankshaft brackets 278, 280 define a rotation axis of the pin 276; the rotation axis is arranged eccentrically from the common crankshaft 118, and more specifically at a distance D2 from the rotation axis of the common crankshaft 118. A central support member 284 extends upward from the second horizontal section 156 and rotatably supports the central crankshaft section 282.
(39) With continued reference to
(40) Referring now to
(41) Referring initially to
(42) Regarding the internal components of the fluid pumping system 114, as best shown in
(43) As noted, in the situation of
(44) Referring to
(45) The expanding piston assembly 120 and rising fluid pumping system 114 eventually reach the position of
(46) From the situation of
(47) Referring now to
(48) Referring to
(49) Turning now to
(50) Referring to
(51) Turning back to the first embodiment and, particularly, to the situation of
(52) In a next situation shown in
(53) As discussed at each stage of movement of the drive system 116 (including the piston assembly 120 and the valving assembly 122) and the fluid pumping system 114 (including the pump assembly 130), the corresponding mirror image components of the hydraulic system 100, such as the piston assembly 120, the valving assembly 122 and the pump assembly 130, are operating 180 out of phase such that their motions complement and reinforce the movement of the common crankshaft 118 and function to force high pressure fluid through the inlet tube 172, the one-way valve 176 and through the external hydraulically powered device 400 to power said device. The fluid then reenters the high pressure fluid tank 124 through the outlet tube 174. In this manner, the disclosed hydraulic system 100 functions to push high pressure fluid from one high pressure fluid tank 124, 124 to the other 124, 124 and back and forth through hydraulically powered devices 400, 400 in a see-saw-like motion.
(54) Therefore, as explained heretofore, the hydraulic system 100 disclosed herein drives itself to maintain a continuous and cyclical operation by which the hydraulic system 100 is capable of providing hydraulic pressure to external hydraulically-powered systems. Operation of the hydraulic system 100 can be initiated by any applicable driving mechanism; for instance and without limitation, the hydraulic system 100 can include an electrical motor initially coupled to the common crankshaft 118 to cause the common crankshaft 118 to start rotating and drive it to rotate at the working frequency (desired frequency of operation of the hydraulic system 100). Once the working frequency is reached, the piston assembly 120 (
(55) In this manner, the disclosed hydraulic system functions to convert fluid pressure energy into kinetic energy and convert the kinetic energy back into fluid pressure energy, and in this process, do a work (for instance, provide hydraulic power to external hydraulic systems).
(56) Since many modifications, variations, and changes in detail can be made to the described preferred embodiments of the invention, it is intended that all matters in the foregoing description and shown in the accompanying drawings be interpreted as illustrative and not in a limiting sense. Thus, the scope of the invention should be determined by the appended claims and their legal equivalents.