Refractive coatings for a colored surface of an electronic device
10684397 ยท 2020-06-16
Assignee
Inventors
Cpc classification
C03C17/007
CHEMISTRY; METALLURGY
C09D167/00
CHEMISTRY; METALLURGY
C09D163/00
CHEMISTRY; METALLURGY
C09D7/70
CHEMISTRY; METALLURGY
C03C17/009
CHEMISTRY; METALLURGY
International classification
C03C17/00
CHEMISTRY; METALLURGY
C09D163/00
CHEMISTRY; METALLURGY
Abstract
A refractive coating such as a white layer is disposed on a housing component of a portable electronic device. The refractive coating includes pigment particles such as titanium dioxide suspended in a carrier medium such as a polymer matrix. The pigment particles each define air pores or other voids formed by at least partially sintering the pigment particles. A difference in refractive index between the air pores and the pigment particles is greater than that between the carrier medium and the pigment particles. Incident light is refracted at interfaces between the pigment particles and the air pores, increasing light refracted by the refractive coating compared to refractive coatings including pigment particles lacking the air pores.
Claims
1. A portable electronic device, comprising: a housing component; and a layer disposed on the housing component, comprising: a matrix; and pigment particles suspended in the matrix, each pigment particle comprising voids disposed therein; wherein a difference in refractive indexes between the voids and the pigment particles is greater than a difference in refractive indexes between the matrix and the pigment particles.
2. The portable electronic device of claim 1, wherein the matrix permits incident light to travel through the voids to the pigment particles.
3. The portable electronic device of claim 1, wherein the pigment particles are titanium dioxide.
4. The portable electronic device of claim 1, wherein the layer refracts at least 15% of incident light.
5. The portable electronic device of claim 1, wherein the matrix comprises a polymer.
6. The portable electronic device of claim 1, wherein: the housing component is transparent; and the layer is a white ink disposed on an interior surface of the housing component.
7. The portable electronic device of claim 6, wherein the housing component comprises a cover glass of a display.
8. A refractive coating, comprising: a carrier medium; and porous pigment particles suspended in the carrier medium and each of the porous pigment particles comprising voids defined therein; wherein incident light is refracted at an interface between the porous pigment particles and voids.
9. The refractive coating of claim 8, wherein the carrier medium is a ceramic.
10. The refractive coating of claim 8, wherein the porous pigment particles are between 200 and 300 nanometers in diameter.
11. The refractive coating of claim 8, wherein the porous pigment particles comprise titanium dioxide matrixes with air bubbles suspended therein.
12. The refractive coating of claim 8, wherein the carrier medium-comprises at least one of ink or paint.
13. The refractive coating of claim 8, wherein a difference in refractive indexes between the porous pigment particles and the voids is greater than one.
14. The portable electronic device of claim 1, wherein the voids comprise at least one of air, gas pockets, or vacuum.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The disclosure will be readily understood by the following detailed description in conjunction with the accompanying drawings, wherein like reference numerals designate like structural elements, and in which:
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DETAILED DESCRIPTION
(16) Reference will now be made in detail to representative embodiments illustrated in the accompanying drawings. It should be understood that the following descriptions are not intended to limit the embodiments to one preferred embodiment. To the contrary, it is intended to cover alternatives, modifications, and equivalents as can be included within the spirit and scope of the described embodiments as defined by the appended claims.
(17) The description that follows includes sample systems, methods, and apparatuses that embody various elements of the present disclosure. However, it should be understood that the described disclosure may be practiced in a variety of forms in addition to those described herein.
(18) The following disclosure relates to a refractive material, such as a coating, disposed on a surface of a portable electronic device. The refractive material includes particles suspended in a carrier medium; each particle defines one or more voids or pores therein. The difference between the refractive indexes of the voids/pores and the particles is greater than that between the carrier medium and the particles. Incident light is refracted at interfaces between the voids and the particles instead of (or in addition to) interfaces between the carrier medium and the particles. As a result, more light is refracted by the refractive material than if particles without voids were used in a coating. Thus, the refractive material may appear brighter to the eyes of an observer. In implementations where the refractive material is white, the refractive material may also appear whiter.
(19) In various implementations, the particles may be light-scattering, tinting pigment particles. Such particles may be titanium dioxide (TiO.sub.2). The TiO.sub.2 particles may be approximately between 200 and 300 nanometers in diameter. The voids may be defined by at least partially sintering, lasering, and/or performing other processes to remove portions of the TiO.sub.2 particles. The voids may be filled with air or other gases, or may be a vacuum. The voids may extend through an exterior of the TiO.sub.2 particles and/or may be disposed completely within the TiO.sub.2 particles.
(20) In some examples, the TiO.sub.2 particles may be hollow spheres with the voids taking the form of air, gas, or vacuum pockets in hollow interiors of the spheres. However, it is understood that this is an example. In various implementations, the TiO.sub.2 particles may be variously shaped. In some examples, a variety of shapes may be used.
(21) For example, a slurry may be formed including TiO.sub.2 particles and other materials such as binders, carbon fibers, water, micro-beads (which may be formed of a fluoropolymer or other polymer such as polytetrafluoroethylene or polyethylene), and so on. The slurry may be heated to at least partially sinter the TiO.sub.2 particles and burn out one or more of the other materials to define the voids (forming TiO.sub.2 matrixes with air bubbles). The at least partially sintered TiO.sub.2 particles may be mixed with the carrier medium.
(22) In some implementations, the carrier medium may be a polymer matrix, such as epoxy, polyester, acrylic, and so on. In other implementations, the carrier medium may be a ceramic (such as glass) and/or other materials.
(23) In various implementations, the refractive coating may be ink, plastic, paint, and/or another material. For example, in some implementations, the refractive coating may be a white ink disposed on an interior surface of the transparent cover glass of a display.
(24) These and other embodiments are discussed below with reference to
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(27) In this example, the coating 202 may be a white layer of ink. The increased light refracted by the coating 202 may cause the coating 202 to appear brighter and whiter to the eyes of an observer than traditional white layers of ink. However, in other examples, the coating 202 may be any or all of a variety of different materials such as plastics, paints, and so on without departing from the scope of the present disclosure.
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(29) The pigment particles 304 may be TiO.sub.2 particles, though this is an example and other materials may be used. TiO.sub.2 particles have a number of properties that make them suitable for use as a white pigment. First, TiO.sub.2 particles have a high index of refraction (approximately 2.5-2.75). Second, TiO.sub.2 particles have a low light absorption across the visible spectrum. There are multiple types of TiO.sub.2 particles that may be used as the pigment particles 304, such as anatase, brookite, and rutile. Rutile has a higher index of refraction than anatase or brookite and so may be used in certain embodiments. The TiO.sub.2 particles may be approximately between 200 and 300 nanometers in diameter or dimension (such as a largest dimension), although particles of greater or smaller size may be used in other embodiments.
(30) The pigment particles 304 may include voids 305 (also encompassing pores, air pores, and bubbles). The voids 305 may be air or other gas pockets. Alternatively, the voids 305 may be vacuums. The voids 305 may extend through or from an exterior surface of the pigment particles 304, be embedded within or otherwise surrounded by the pigment particles 304, and so on.
(31) The voids 305 may have a lower refractive index than the carrier medium 311 (though in some implementations the voids 305 may have a higher refractive index than the carrier medium 311). For example, a polymer matrix may have a refractive index of 1.5, similar to glass. However, the voids 305 may be air voids 305 with a refractive index of about 1. Since the voids 305 have a lower refractive index than the carrier medium 311, there is a greater difference or mismatch between the refractive indexes between the voids 305 and the pigment particles 304 (greater than one in this example, approximately 1.5-1.75) than between the carrier medium 311 and the pigment particles 304 (approximately one). As a result, incident light is refracted at greater angle at interfaces (e.g., the transition between different materials) between the voids 305 and the pigment particles 304 than would be at interfaces between the carrier medium 311 and the pigment particles 304.
(32) In other words, the voids 305 may result in incident light traveling from the carrier medium 311 through the voids 305 to the pigment particles 304 (the carrier medium 311 permits incident light to travel through the voids 305 to the pigment particles 304), thus refracting light at the boundary or interface between the pigment particles 304 and the voids 305. This may result in greater refraction, as compared to that of incident light in a carrier medium 311 with pigment particles 304 lacking voids.
(33) Light 306 incident on a surface of the coating 202 may be partially reflected (shown as reflected portion 307) and may partially penetrate (shown as penetrating portion 308). In this example, the penetrating portion 308 of the incident light 306 may encounter a first interface between a pigment particle 304 and a void 305, changing the direction of the penetrating portion 308 and refracting it as refracted light 309. This first interface may be on an exterior of the pigment particle 304 or an interior of the pigment particle; both are shown in
(34) It is understood that this is an example and that the path of light through the coating 202 may vary widely. Regardless, due to the higher difference or mismatch in indexes of refraction between the pigment particles 304 and the voids 305 as compared to the pigment particles 304 and the carrier medium 311, refraction of light at interfaces between pigment particles 304 and the voids 305 may be at higher angles than if the light was refracted at interfaces between the pigment particles 304 and the carrier medium 311. Thus, fewer scattering events may occur before the penetrating portion 308 is refracted back out of the coating 202. Further, the penetrating portion 308 may not penetrate as deeply into the coating 202 and may not travel as far within the coating 202. As a result, more of the penetrating portion 308 may be refracted back out of the coating 202, causing the coating 202 to appear whiter and brighter to the eyes of an observer than a coating including pigment particles 304 that do not define the voids 305.
(35) Production of the pigment particles 304 may involve forming TiO.sub.2 matrixes with air bubbles suspended therein to define the voids 305. These pigment particles 304 may be lasered to define the voids 305. Alternatively, the pigment particles 304 may be formed by sintering (e.g., a process of forming a solid mass of material by heat or pressure without melting the material) or at least partially sintering TiO.sub.2 particles.
(36) For example, TiO.sub.2 particles may be mixed with water and one or more binders (such as ethyl cellulose or a ceramic powder) or other fillers (such as carbon fibers, polymer micro-beads such as polytetrafluoroethylene, polyethylene, or other fluoropolymers) to form a slurry. In some cases, the slurry may be spray dried to form a powder which may be pressed to form a green state material. The slurry or green state material may be heated to partially sinter the TiO.sub.2 particles and burn off the water, binders, and/or fillers and define the voids 305. Various parameters of such a process (such as temperature, time, binder or filler material selection, and so on) may influence the size and dispersion of the voids 305 formed thereby.
(37) In some cases, fully sintering the TiO.sub.2 particles may include heating the slurry to a temperature of approximately 1500 degrees Celsius for a certain time, one example of which is 24 hours. To partially sinter the TiO.sub.2 particles, the slurry may be heated to a temperature between 800 to 1100 degrees Celsius for a period of time under or equal to six hours, although other embodiments may use different temperatures and/or times.
(38) After the partially sintered porous TiO.sub.2 particles (and/or other partially sintered porous pigment particles 304) are formed, they may be mixed with the carrier medium 311 to suspend them in the carrier medium 311. The coating 202 formed thereby may then be applied to a surface.
(39) A coating 202 formed according to such a process may refract at least 15% of incident light. By way of contrast, a coating including TiO.sub.2 particles without voids 305 may refract approximately 6% of incident light. As a result, this coating 202 may appear brighter and whiter than a coating including TiO.sub.2 particles without voids 305.
(40) Although the coating 202 is illustrated and described above with respect to
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(48) In some implementations, a pigment particle 504 may have a single void 505. However, in other implementations, multiple voids 505 may be included in a single pigment particle 504 without departing from the scope of the present disclosure.
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(53) Further, in some implementations, one or more liquids may be disposed in the voids 605 without departing from the scope of the present disclosure. Such a liquid may include oil, water, various solutions, and so on.
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(55) At 710, a slurry may be formed with pigment particles. The slurry may include water and various binders. The pigment particles may include TiO.sub.2 particles.
(56) At 720, the slurry may be heated to define voids or air pores in the pigment particles, rendering the pigment particles porous. Heating may burn off water and/or the various binders. Burning off of these materials may form the voids. The heating may partially or fully sinter the pigment particles. Various properties of the heating may be controlled to influence the size of the voids and/or the dispersion of the voids in the pigment particles.
(57) At 730, the porous pigment particles may be mixed in a carrier medium. For example, such a carrier medium may be a polymer matrix. However, it is understood that this is an example. In various implementations, various other carrier media such as ceramics may be used without departing from the scope of the present disclosure.
(58) Although the example method 700 is illustrated and described as including particular operations performed in a particular order, it is understood that this is an example. In various implementations, various orders of the same, similar, and/or different operations may be performed without departing from the scope of the present disclosure.
(59) For example, in some implementations, the method 700 may include the additional operation of spray drying the slurry without departing from the scope of the present disclosure. Such an additional operation may be performed before the operation of heating. However, in other implementations, such an additional operation may be performed during and/or after the operations of heating.
(60) By way of another example, in various implementations, the method 700 may include forming a material such as an ink, plastic, or paint using the mixed porous pigment particles and carrier medium. Formation of such a material may include the addition of one or more other elements to the mixed porous pigment particles and carrier medium. Alternatively, such a material may be formed out of the mixed porous pigment particles and carrier medium itself without additions.
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(62) At 810, a slurry may be formed including TiO.sub.2 particles. The slurry may include various other materials, such as one or more ceramic powders. Forming the slurry may include pressing the slurry to form a green state material.
(63) At 820, the slurry may be heated to at least partially sinter the TiO.sub.2 particles. Such heating may be performed at lower temperatures and/or for shorter amounts of time than would be used to fully sinter the TiO.sub.2 particles. Such heating may burn off one or more materials in the slurry other than the TiO.sub.2 particles to define gaps or voids in the TiO.sub.2 particles.
(64) For example, fully sintering the TiO.sub.2 particles may involve heating at a temperature of approximately 1500 degrees Celsius for 24 hours. By way of contrast, partially sintering may involve heating at a temperature between 900 degrees Celsius for five hours. However, it is understood that this is an example and that the heating may be performed at various temperatures for various periods of time without departing from the scope of the present disclosure.
(65) At 830, at least partially sintered TiO.sub.2 particles may be mixed in a polymer matrix. Mixing the at least partially sintered TiO.sub.2 particles with the polymer matrix may include heating the polymer matrix to a molten state and then mixing in the at least partially sintered TiO.sub.2 particles. Alternatively, mixing the at least partially sintered TiO.sub.2 particles with the polymer matrix may include mixing the mixing in the at least partially sintered TiO.sub.2 particles into the polymer matrix while the polymer matrix is in a liquid state due to the presence of a solvent which may later be removed to transition the mix to a solid state (such as by heating, evaporation, and so on).
(66) At 840, the mix may be applied to the surface of a device. The mix may be applied while in a liquid state and then transitioned to a solid state. Such a surface may be an external surface of the device, and internal surface of the device, and so on.
(67) In some implementations, such a surface may be an interior surface of a cover glass of a display. In such implementations, the mix may be a white ink. However, it is understood that this is an example and that inks of other colors may be produced using one or more of the techniques disclosed herein.
(68) Although the example method 800 is illustrated and described as including particular operations performed in a particular order, it is understood that this is an example. In various implementations, various orders of the same, similar, and/or different operations may be performed without departing from the scope of the present disclosure.
(69) For example, the method 800 is illustrated and described as applying the mix to the surface of a device. However, it is understood that this is an example. In various implementations, the mix may be used in other ways without departing from the scope of the present disclosure. For example, in some implementations, the mix may be formed into solid sheets that may be incorporated into a device instead of applying the mix to the surface of a device.
(70) By way of another example, the method 800 is illustrated and described as heating the slurry to at least partially sinter the TiO.sub.2 particles. However in various implementations, the TiO.sub.2 particles may be lasered to define pockets, gaps, voids, other structures rather than heating the slurry without departing from the scope of the present disclosure. Various processes are possible and contemplated.
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(72) At 910, matrixes of TiO.sub.2 particles and micro-beads may be formed. Such micro-beads may be a fluoropolymer (such as polytetrafluoroethylene or polyethylene) or other polymer. However, such micro-beads may be formed of a variety of other materials such as carbon fibers without departing from the scope of the present disclosure. In some implementations, the micro-beads may be selected with dimensions corresponding to the dimensions of pores to be formed in the matrixes.
(73) At 920, the matrixes may be at least partially sintered to burn out the micro-beads. This may form gaps, air bubbles, voids, or other pores in the at least partially sintered matrixes. Such gaps may be internal, external, and/or a combination thereof.
(74) At 930, the at least partially sintered matrixes may be suspended in a polymer matrix and/or other carrier medium.
(75) Although the example method 900 is illustrated and described as including particular operations performed in a particular order, it is understood that this is an example. In various implementations, various orders of the same, similar, and/or different operations may be performed without departing from the scope of the present disclosure.
(76) For example, although the method 900 is illustrated and described as forming matrixes of TiO.sub.2 particles and micro-beads, it is understood that this is an example. In various implementations, particles other than TiO.sub.2 particles may be used without departing from the scope of the present disclosure. For example, in some implementations, the matrixes may be formed of titanium zinc oxide and micro-beads.
(77) Further, although the method 900 is illustrated and described as forming matrixes of TiO.sub.2 particles and micro-beads, it is understood that this is an example. In various implementations, particles of various sizes and shapes other than micro-beads may be used without departing from the scope of the present disclosure.
(78) As described above and illustrated in the accompanying figures, the present disclosure relates to a refractive material, such as a coating disposed on a surface of a portable electronic device. The refractive material includes particles suspended in a carrier medium; each particle defines voids or pores. The difference between the refractive indexes of the voids and the particles is greater than that between the carrier medium and the particles. Incident light is refracted at interfaces between the voids and the particles instead of interfaces between the carrier medium and the particles. As a result, more light is refracted by the refractive material than if particles without voids were used. Thus, the refractive material may appear brighter to the eyes of an observer. In implementations where the refractive material is white, the refractive material may also appear whiter.
(79) In the present disclosure, the methods disclosed may be implemented as sets of instructions or software readable or executable by a device. Further, it is understood that the specific order or hierarchy of steps in the methods disclosed are examples of sample approaches. In other embodiments, the specific order or hierarchy of steps in the method can be rearranged while remaining within the disclosed subject matter. The accompanying method claims present elements of the various steps in a sample order, and are not necessarily meant to be limited to the specific order or hierarchy presented.
(80) The foregoing description, for purposes of explanation, used specific nomenclature to provide a thorough understanding of the described embodiments. However, it will be apparent to one skilled in the art that the specific details are not required in order to practice the described embodiments. Thus, the foregoing descriptions of the specific embodiments described herein are presented for purposes of illustration and description. They are not targeted to be exhaustive or to limit the embodiments to the precise forms disclosed. It will be apparent to one of ordinary skill in the art that many modifications and variations are possible in view of the above teachings.