Rotary-type throttling device for internal combustion engine
10683813 ยท 2020-06-16
Assignee
Inventors
Cpc classification
F02M9/08
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02D2009/0205
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16K5/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16K31/0675
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02D9/1055
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02M35/10255
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02M35/108
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02D9/08
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02D9/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02M26/52
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02D9/16
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F02D9/16
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02D9/10
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02D9/08
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02M35/108
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02D9/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02M9/08
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A rotary-type throttling device for an internal combustion engine includes an upstream auxiliary intake passageway formed in a throttle body and having an inlet port held in fluid communication with the atmosphere, and a downstream auxiliary intake passageway formed in a cylindrical valve body of a rotary valve and having an outlet port open at a downstream outer circumferential surface of the cylindrical valve body. The upstream auxiliary intake passageway and the downstream auxiliary intake passageway have a body-side joint fluid communication port and a valve-side joint fluid communication port formed in respective sliding surfaces of the throttle body and the cylindrical valve body and designed to overlap each other to keep the upstream and downstream auxiliary intake passageways and in fluid communication with each other. When the rotary valve is open, a main intake air stream passing through an intake passageway in the rotary valve flows smoothly for enhanced intake performance without being disturbed by an auxiliary intake air stream flowing out of the outlet port of an auxiliary intake passage.
Claims
1. A rotary-type throttling device for an internal combustion engine, comprising: a rotary valve including a valve body having a cylindrical body with a longitudinal center axis about which the cylindrical body is swingable between open and closed positions, and an intake hole defined in the cylindrical body and extending perpendicularly across the center axis; and a throttle body having an intake passage defined therein which is held in fluid communication with an intake channel in the internal combustion engine and a cylindrical valve chamber defined therein to extend perpendicularly across the intake passage, the cylindrical valve chamber receiving therein said cylindrical valve body to be rotatable relative to the cylindrical valve chamber, wherein the valve body of the rotary valve is rotatable between the open position in which the intake hole of the rotary valve is brought into fluid communication with the intake passage of the throttle body and the closed position in which an outer circumferential surface of the cylindrical valve body closes the intake passage, wherein said throttle body has an upstream auxiliary intake passageway defined therein, having an inlet port held in fluid communication with the atmosphere, wherein said cylindrical valve body has a downstream outer circumferential surface and a downstream auxiliary intake passageway defined therein, the downstream auxiliary intake passageway having an outlet port opening at the downstream outer circumferential surface, wherein said upstream auxiliary intake passageway and said downstream auxiliary intake passageway have a body-side joint fluid communication port and a valve-side joint fluid communication port defined in respective relative sliding surfaces of said throttle body and said cylindrical valve body, said body-side joint fluid communication port and said valve-side joint fluid communication port being arranged to be capable of overlapping each other for fluid communication with each other, and wherein said valve-side joint fluid communication port is formed in an axial side surface of said cylindrical valve body, and said body-side joint fluid communication port is formed in an inner side surface of said cylindrical valve chamber of the throttle body which is held in sliding contact with said axial side surface, wherein said downstream outer circumferential surface of the cylindrical valve body has therein a recess divided by a partition rib into an upstream recess and a downstream recess, and said outlet port of the downstream auxiliary intake passageway is open in said upstream recess, and wherein when the rotary valve is initially opened, the body-side joint fluid communication port partly overlaps with the valve-side joint fluid communication port to allow an auxiliary intake air stream from the outlet port to flow from the upstream recess into the downstream intake passage through an opening reduced by said partition rib.
2. The rotary-type throttling device for an internal combustion engine according to claim 1, wherein said recess defined in said downstream outer circumferential surface of the cylindrical valve body is divided into said upstream recess section and said downstream recess section, in the open position of said cylindrical valve body, by said partition rib extending parallel to said center axis, and wherein said outlet port of said downstream auxiliary intake passageway is open in said upstream recess.
3. The rotary-type throttling device for an internal combustion engine according to claim 1, wherein said downstream auxiliary intake passageway of the rotary valve is formed through a solid portion of said cylindrical valve body and provides fluid communication between said valve-side joint fluid communication port and said outlet port.
4. The rotary-type throttling device for an internal combustion engine according to claim 1, wherein said upstream auxiliary intake passageway of the throttle body is combined with an auxiliary intake control valve device for controlling the amount of auxiliary intake air flow therethrough depending on degree of opening of the rotary valve.
5. The rotary-type throttling device for an internal combustion engine according to claim 2, wherein said downstream auxiliary intake passageway of the rotary valve is formed through a solid portion of said cylindrical valve body and provides fluid communication between said valve-side joint fluid communication port and said outlet port.
6. The rotary-type throttling device for an internal combustion engine according to claim 2, wherein said upstream auxiliary intake passageway of the throttle body is combined with an auxiliary intake control valve device for controlling the amount of auxiliary intake air flow therethrough depending on degree of opening of the rotary valve.
7. The rotary-type throttling device for an internal combustion engine according to claim 3, wherein said upstream auxiliary intake passageway of the throttle body is combined with an auxiliary intake control valve device for controlling the amount of auxiliary intake air flow therethrough depending on degree of opening of the rotary valve.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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MODE FOR CARRYING OUT THE INVENTION
(23) A rotary-type throttling device according to an embodiment of the present invention will be described below with reference to the drawings.
(24)
(25) Directions such as forward, rearward, leftward, and rightward directions referred to in the description that follow are in accord with normal standards for the motorcycle 1 according to the present embodiment whose direction of traveling straight ahead is referred to as a forward direction. In the drawings, the arrow FR represents a forward direction, the arrow RR a rearward direction, the arrow LH a leftward direction, and the arrow RH a rightward direction.
(26) As shown in
(27) A front fork 9 extends downward from a bottom bridge on the lower end of the steering shaft 8, and a front wheel 10 is rotatably supported on the lower end of the front fork 9. A handlebar 11 is mounted on a top bridge on the upper end of the steering shaft 8.
(28) A pivot shaft 12 extends between and supported on the left and right pivot frame members 4. A swing arm 13 is pivotally supported on the pivot shaft 12 and extends rearward therefrom. A rear wheel 14 is rotatably supported on the rear end of the swing arm 13 that is vertically swingable about the pivot shaft 12.
(29) An internal combustion engine 20 is suspended by the main frame members 3 and the pivot frame members 4.
(30) A fuel tank 15 is supported on the main frame members 3 and the seat rails 5 above the internal combustion engine 20, and a rider's seat 16 is supported on the seat rails 5 behind the fuel tank 15.
(31) As depicted in
(32) A crankshaft 25 is rotatably supported in the crankcase 21. A piston 26 is slidably fitted in a cylinder bore defined in the cylinder block 22. The crankshaft 25 and the piston 26 are interconnected by a connecting rod 27.
(33) The cylinder head 23 has an intake port 31 and an exhaust port 32 defined therein which extend forward and rearward, respectively, in a curved fashion from a combustion chamber 30 defined in the cylinder head 23 and facing the top surface of the piston 26. The intake port 31 has an opening joined to the combustion chamber 30, which can selectively be opened and closed by an intake valve 33, and the exhaust port 31 has an opening joined to the combustion chamber 30, which can selectively be opened and closed by an exhaust valve 34.
(34) The intake valve 33 is axially moved to open the opening of the intake port 31 when it is pushed by an intake cam 35c on an intake camshaft 35 that is rotated about its own axis. The exhaust valve 34 is axially moved to open the opening of the exhaust port 32 when it is pushed by an exhaust cam 36c on an exhaust camshaft 36 that is rotated about its own axis.
(35) An exhaust pipe 38 (see
(36) A rotary-type throttling device 40 is coupled to the opening of the intake port 31 that is curved obliquely forward and upward from the combustion chamber 30.
(37) The rotary-type throttling device 40 includes a throttle body 41 and a rotary valve 51 rotatably supported in the throttle body 41.
(38) The throttle body 41 has an intake passage 42 defined therein which is held in fluid communication with the intake port 31 and oriented obliquely upward, and a cylindrical valve chamber 43 defined therein which extends perpendicularly across the intake passage 42 (see
(39) As
(40) A first fuel injection valve 72 for injecting fuel into the intake passage 42 mainly in low and medium speed ranges is mounted on the throttle body 41. A second fuel injection valve 73 for injecting fuel into the intake passage 42 mainly in a high speed range is supported on a support rod 74 and disposed above the funnel 71 in alignment with the center axis of the intake passage 42.
(41) The throttle body 41 and the funnel 71 are housed in and surrounded by an intake box 75.
(42) The intake box 75 also houses the second fuel injection valve 73 and includes an intake air inlet port 75a extending forward.
(43) With reference to
(44) The intake hole 53 that extends diametrically through the cylindrical valve body 52 has an oblong cross-sectional shape that is elongate along the center axis Lc.
(45) The cylindrical valve body 52 has an outer circumferential surface 52S generally divided into two diametrically opposite surfaces by the intake hole 53. One of the divided surfaces is referred to as an upstream outer circumferential surface 52Su that swings in an upstream portion of the intake passage 42, and the other as a downstream outer circumferential surface 52Sd that swings in a downstream portion of the intake passage 42.
(46) As depicted in
(47) As depicted in
(48) In
(49) As
(50) The left side surface 52L of the cylindrical valve body 52 has a valve-side joint fluid communication port 55j defined concavely therein along an outer circumferential edge thereof in a modified arcuate shape (see
(51) Since the valve-side joint fluid communication port 55j is defined in the left side surface 52L of the cylindrical valve body 52 and the outlet port 55e is open in the left end of the upstream recess 56u, the downstream auxiliary intake passageway 55 that interconnects the valve-side joint fluid communication port 55j and the outlet port 55e has an extremely short passageway length (see
(52) As will be noted from
(53) As illustrated in
(54) The cylindrical valve body 52 of the rotary valve 51 is inserted, as will be seen from
(55) After the cylindrical valve body 52 is rotatably housed in the tubular valve chamber 43, the circular opening 41r in the right side wall 41R of the throttle body 41 is closed by a disk-shaped lid (not depicted).
(56) The throttle body 41 has an upstream auxiliary intake passageway 45 (see
(57) As depicted in
(58) The body-side joint fluid communication port 45j is provided as a downstream opening of the above-mentioned upstream auxiliary intake passageway 45.
(59) The body-side joint fluid communication port 45j defined as a semi-cylindrical groove in the circular side surface 41Li extends outward into a passage tube 46.
(60) A solenoid valve housing tube 48 that is oriented in leftward and rightward directions across the passage tube 46 is formed on a front side wall of the throttle body 41.
(61) As shown in
(62) As will be noted from
(63) The passage tube 46 has its upper end opening closed by a plug 46p.
(64) The upstream auxiliary intake passageway 45 serves as an auxiliary intake passageway extending from the inlet port 45i that is open outward, through the interior of the solenoid valve housing tube 48, the fluid communication passage 47 and the interior of the passage tube 46, to the body-side joint fluid communication port 45j.
(65) The solenoid valve housing tube 48 forming the upstream auxiliary intake passageway 45 is provided therein with an auxiliary intake control valve device 50 depicted in
(66) The auxiliary intake control valve device 50 includes an electromagnetic solenoid 50S serving as an actuator and a slidable valve body 50v mounted on the distal end of an extensible/retractable operating rod 50r of the electromagnetic solenoid 50S. When the electromagnetic solenoid 50S is energized, the operating rod 50r is extended or retracted to move the slidable valve body 50v on the distal end of the operating rod 50r slidingly in the solenoid valve housing tube 48.
(67) In
(68) When the operating rod 50r is extended by the electromagnetic solenoid 50S, the slidable valve body 50v is moved away from the electromagnetic solenoid 50S as indicated by the two-dot-and-dash lines in
(69) Depending on the throttle valve opening of the rotary valve 51, the auxiliary intake control valve device 50 selectively opens and blocks the upstream auxiliary intake passageway 45 to control the amount of auxiliary intake air flowing therethrough.
(70) The upstream auxiliary intake passageway 45 in the throttle body 41 has its body-side joint fluid communication port 45j opening as the semicylindrical groove in the circular side surface 41Li, i.e., the inner surface of the left side wall 41L, along its circumferential edge (see
(71) Therefore, the body-side joint fluid communication port 45j and the valve-side joint fluid communication port 55j that are defined respectively in the circular side surface 41Li and the left side surface 52L, which are held in sliding contact with each other, overlap each other and are held in fluid communication with each other depending on the angle through which the cylindrical valve body 52 is rotated (see
(72) When the body-side joint fluid communication port 45j and the valve-side joint fluid communication port 55j overlap each other, the upstream auxiliary intake passageway 45 in the throttle body 41 and the downstream auxiliary intake passageway 55 in the rotary valve 51 are held in fluid communication with each other.
(73)
(74) When the rotary valve 51 is fully open, as depicted in
(75) When the cylindrical valve body 52 is turned approximately 90 degrees counterclockwise from the fully open state as viewed in side elevation in
(76) Specifically, the upstream outer circumferential surface 52Su of the cylindrical valve body 52 fully closes the intake passage 42 in the throttle body 41, blocking the main intake passageway.
(77) At this time, as depicted in
(78) In
(79) At the same time, as depicted in
(80) Consequently, the upstream auxiliary intake passageway 45 and the downstream auxiliary intake passageway 55 are brought into fluid communication with each other, allowing an auxiliary intake air stream (indicated by the solid bold arrow in
(81) This is a situation where the rotary-type throttling device 40 fully closes the rotary valve 51, keeping the internal combustion engine 20 idling.
(82)
(83) Therefore, the main intake air stream flowing through the intake hole 53 into the downstream intake passage 42 as indicated by the outlined arrows in
(84) At the degree of opening of the rotary valve 51 depicted in
(85) Accordingly, the upstream auxiliary intake passageway 45 and the downstream auxiliary intake passageway 55 are brought into fluid communication with each other, allowing an auxiliary intake air stream (indicated by the solid bold arrow in
(86) Since the main intake air stream flows out from the intake hole 53 into the downstream intake passage 42, and the auxiliary intake air stream flows out from the outlet port 55e that is open in the upstream recess 56u in the downstream outer circumferential surface 52Sd, which is separate from the intake hole 53 in the cylindrical valve body 52, the auxiliary intake air stream does not act directly on the main intake air stream, and hence does not disturb the main intake air stream, as will be noted from
(87) As the outlet port 55e of the downstream auxiliary intake passageway 55 is open in the upstream recess 56u partitioned by the partition rib 57, when the cylindrical valve body 52 is turned from the closed state toward the open state, the upstream recess 56u partitioned by the partition rib 57 is progressively closed by the inner surface of the valve chamber 43 in the throttle body 41 and the outlet port 55e that is open in the upstream recess 56u is also closed from an early stage before the rotary valve 51 reaches the fully open position, so that any adverse effect that the auxiliary intake air stream flowing out of the outlet port 55e has on the main intake air stream is further reduced.
(88) As
(89) As depicted in
(90) As depicted in
(91) Further, as the outlet port 55e of the downstream auxiliary intake passageway 55 is open in the upstream recess 56u, the passageway length of the downstream auxiliary intake passageway 55 is shortened for smooth fluid communication with the intake passage 42 to stabilize intake performance when the rotary valve 51 has no valve opening, i.e., when the rotary valve 51 is closed, and when the rotary valve has a minute opening.
(92) Still referring to
(93) As depicted in
(94) As depicted in
(95) The rotary-type throttling device for the internal combustion engine according to the embodiment of the present invention has been described above. However, the present invention is not limited to the above embodiment, but various changes and modifications may be made therein within the scope of the invention.
(96) For example, the vehicle on which the rotary-type throttling device of the invention is mounted is not limited to the saddle-type motorcycle 1 according to the illustrated embodiment, but may be any of various types of saddle-type vehicles including scooter-type vehicles, three- or four-wheeled buggies, etc., insofar as they are vehicles with requirements defined in the claims.
DESCRIPTION OF REFERENCE SYMBOLS
(97) 1 . . . Motorcycle, 2 . . . Head pipe, 3 . . . Main frame, 4 . . . Pivot frame, 5 . . . Seat rail, 6 . . . Subframe, 8 . . . Steering shaft, 9 . . . Front fork, 10 . . . Front wheel, 11 . . . Handlebar, 13 . . . Swing arm, 14 . . . Rear wheel, 15 . . . Fuel tank, 16 . . . Rider's seat,
(98) 20 . . . Internal combustion engine, 21 . . . Crankcase, 22 . . . Cylinder block, 23 . . . Cylinder head, 24 . . . Cylinder head cover, 25 . . . Crankshaft, 26 . . . Piston, 27 . . . Connecting rod, 30 . . . Combustion chamber, 31 . . . Intake port, 32 . . . Exhaust port, 33 . . . Intake valve, 34 . . . Exhaust valve, 35 . . . Intake camshaft, 36 . . . Exhaust camshaft, 38 . . . Exhaust pipe,
(99) 40 . . . Rotary-type throttling device,
(100) 41 . . . Throttle body, 42 . . . Intake passage, 43 . . . Valve chamber, 45 . . . Upstream auxiliary intake passageway, 45i . . . Inlet port, 45j . . . Body-side joint fluid communication port, 46 . . . Passage tube, 47 . . . Fluid communication passage, 48 . . . Solenoid valve housing tube, 50 . . . Auxiliary intake control valve device, 50S . . . Electromagnetic solenoid, 50r . . . Operating rod, 50v . . . Slidable valve body,
(101) 51 . . . Rotary valve, 52 . . . Cylindrical valve body, 52S . . . Outer circumferential surface, 52Su . . . Upstream outer circumferential surface, 52Sd . . . Downstream outer circumferential surface, 52L . . . Left side surface, 52R . . . Right side surface, 53 . . . Intake hole, 54L, 54R . . . Pivot shaft, 55 . . . Downstream auxiliary intake passageway, 55j . . . Valve-side joint fluid communication port, 55e . . . Outlet port, 56u . . . Upstream recess, 56d . . . Downstream recess, 57 . . . Partition rib,
(102) 71 . . . Funnel, 72 . . . First fuel injection valve, 73 . . . Second fuel injection valve, 74 . . . Support rod, 75 . . . Intake box.