NON-PATH-VARIABLE ELEMENT SWITCH AND METHOD FOR FEEDING CONNECTING ELEMENTS
20200180012 · 2020-06-11
Assignee
Inventors
Cpc classification
B65G51/02
PERFORMING OPERATIONS; TRANSPORTING
B21J15/32
PERFORMING OPERATIONS; TRANSPORTING
B65G47/71
PERFORMING OPERATIONS; TRANSPORTING
B23P19/001
PERFORMING OPERATIONS; TRANSPORTING
International classification
B21J15/32
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A non-path-variable element switch, in particular for connecting elements, which can be passed continuously by the elements being positive-lockingly guided, in particular head-guided, therein only in a feeding direction, from a plurality of profiled tracks into a number of profiled tracks, which is reduced compared to the plurality of profiled tracks. With the non-path-variable element switch, a plurality of feeding sources with different elements are connected to a processing tool. Thereby, the element switch is characterized in that it comprises no mechanically switchable elements.
Claims
1. A non-path-variable element switch, which can be passed continuously by the elements being positive-lockingly guided, therein only in a feeding direction from a plurality of profiled tracks into a number of profiled tracks which is reduced compared to the plurality of profiled tracks, wherein the element switch fixedly connects a main profiled track to at least one first profiled track, and in which an element to be transported can be guided in a position-oriented manner in a profiled track by positive-locking between element and profiled track.
2. The element switch according to claim 1, in which the main profiled track and the at least one profiled track each have a cross-section which comprises at least a first portion, which is mirror-symmetrical to a line perpendicular to the feeding direction as an axis of symmetry and which is of greater width than height, wherein a height can be determined parallel to the axis of symmetry.
3. The element switch according to claim 2, in which the cross-section of the at least one profiled track and of the main profiled track comprises at least a second portion which is mirror-symmetrical to the line perpendicular to the feeding direction as an axis of symmetry and which has a smaller width than the width of the first portion.
4. The element switch according to claim 2, in which the at least one first profiled track enters the main profiled track in the connecting portion, wherein the axes of symmetry of the cross-sections of the at least one first profiled track and of the main profiled track are aligned approximately collinear with one another.
5. The element switch according to claim 1, in which the main profiled track comprises a T-shaped cross-section with a head side and a shaft side and the at least one first profiled track opens in a connecting portion on the head side or shaft side into the main profiled track.
6. The element switch according to claim 5, in which the at least one first profiled track is formed T-shaped in cross-section and comprises a head portion and a shaft portion and the profiled track enters in the connecting portion of the element switch with the shaft portion into the main profiled track on the head side.
7. The element switch according to claim 6, in which the head portion of the at least one first profiled track provides a head bearing being lateral in relation to the feeding direction for an element to be transported, which is set back laterally in the connecting portion.
8. The element switch according to claim 5, in which the at least one first profiled track is formed T-shaped in cross-section and comprises a head portion and a shaft portion and the profiled track enters in the connecting portion with the head portion into the main profiled track on the shaft side.
9. The element switch according to claim 8, in which the main profiled track provides on the head side a head bearing being lateral in relation to the feeding direction which is set back laterally for at least one structure section in the connecting portion when the profiled track opens on the shaft side into the main profiled track.
10. The element switch according to claim 1, in which the main profiled track and the at least one first profiled track are formed closed adjacent to a head portion, wherein the head portion of the main profiled track or of the profiled track is open only in a connecting portion.
11. The element switch according to claim 1, which is connected to a source of compressed air, so that elements can be moved through the element switch by means of compressed air.
12. The element switch according to claim 1, which represents a stacked construction consisting of one main profiled track and several profiled tracks.
13. A feeding method for positive-lockingly guided connecting elements, which comprises the following steps: a. providing a plurality of different connecting elements which can each be fed via a main profiled track to a connecting tool, b. connecting the plurality of profiled tracks to a non-path-variable element switch, so that the plurality of different connecting elements are brought together in the main profiled track, and c. clocked feeding of the different connecting elements via the non-path-variable element switch to the connecting tool in such a way that at least one connecting element gets on the head side or shaft side into the main profiled track via a profiled track.
14. A manufacturing method for anon-path-variable element switch according to claim 1 comprising the following steps: a. providing a main profiled track in which an element can be positive-lockingly guided, b. providing at least one profiled track in which the element can be positively guided, c1. firmly connecting the main profiled track to the at least one profiled track in a connecting portion such that the profiled track enters the main profiled track in a feeding direction of the element in the element switch, wherein the main profiled track and the at least one profiled track each have a cross-section which comprises at least a first portion, which is mirror-symmetrical to a line perpendicular to the feeding direction as an axis of symmetry and which is of greater width than height, wherein a height can be determined parallel to the axis of symmetry and the main profiled track and the at least one profiled track are connected to each other on a side perpendicular to the axis of symmetry, or c2. firmly connecting the main profiled track to the at least one profiled track in a connecting portion, wherein the main profiled track comprises a T-shaped cross-section with a head side and a shaft side and the at least one profiled track opens into the main profiled track on the head side or shaft side.
15. The manufacturing method according to claim 14, in which a lateral head bearing of the main profiled track which is present with respect to a feeding direction is set back laterally when a profiled track is connected to the main profiled track on the shaft side.
16. The manufacturing method according to claim 14, in which a lateral head bearing of the profiled track which is present with respect to a feeding direction is set back laterally when the profiled track is connected to the main profiled track on the head side.
17. A processing tool for elements, in connection with a plurality of feeding sources for different elements, wherein the elements of the feeding sources can be fed to the processing tool via at least one profiled track and a main profiled track by means of a non-path-variable element switch in accordance with claim 1.
Description
4. BRIEF DESCRIPTION OF THE ACCOMPANYING DRAWINGS
[0030] The embodiments of the present disclosure are explained in more detail with reference to the accompanying drawings. It shows:
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5. DETAILED DESCRIPTION
[0060] The present disclosure relates to an element switch 1, as shown in a constructionally simple embodiment in
[0061] Within a base 14, the main profiled track 10 is provided. The main profiled track 10 may have a T-shaped cross-section 16, in order to guide elements E with a shaft and a head, which may be self-piercing rivets, bolts, screws and the like therein, in a positive-locking manner. The above mentioned profiled lines 12, 32 may feed the elements E from storage containers, magazines or separators to the element switch 1. The elements E are forwarded to a processing unit via the main profiled track 10 in the element switch 1. A processing unit may be a setting tool, an automatic screwdriver, a bolt-firing tool or bolt gun or the like. It may also be preferred to forward the elements E to a storage unit, a packaging unit, a magazine unit or an element station to prepare the loading of magazines. An exemplary arrangement in the form of a block diagram is shown in
[0062] The main profiled track 10 can be firmly connected to at least one profiled track 30 via a fastening portion 50. The profiled track 30 is provided within a first upper block 34. The first upper block 34 may be fastened to the base 14 in such a way that it closes the main profiled track 10 on one side. Thus the first upper block 34 also has the function of a cover for the main profiled track 10. If the element switch 1 does not use an upper block 34, it also may be preferred to close the main profiled track completely or partially with a cover or a cover block 90.
[0063] The profiled track 30 in the upper block 34 is firmly connected to the main profiled track 10. In the same way, it also may be preferred to provide a lower block 74 which also has at least one profiled track 70 which is firmly connected to the main profiled track 10. Firmly connected means, with regard to the connection between the main profiled track 10 and the profiled tracks 30, 70, that these tracks are neither movable nor switchable in order to change the path of the elements E. The element switch 1 thus defines a fixed path of the elements E, which can only be changed by a constructive redesign of the element switch 1, in particular a retrofitting. Thus, the element switch 1 cannot be switched and is constructed without mechanically moved switching elements. This ensures low maintenance effort and low susceptance to failure of the element switch 1.
[0064] Based on the combination of base 14 with at least one upper block 34 and/or at least one lower block 74, the main profiled track 10 can be modularly combined with at least one, or a plurality of profiled tracks 30, 70. Accordingly, this results in a cascaded element switch 1 in which the elements E from at least one profiled track 30, 70 are brought together with the elements E from the main profiled track 10 in the main profiled track 10.
[0065] Due to this cascade-like structure of the element switch 1 and the lack of switchability, the elements E only pass through it in the feeding direction Z. The feeding direction Z extends from an entry portion I of the element switch 1 to an exit portion II of the element switch 1. The entry portion I is characterized by a higher number of profiled tracks 10, 30, 70 than the exit portion II, wherein in this case the main profiled track 10 is generally considered as profiled track.
[0066] Within the element switch 1, which is only operated as a one-way element switch 1, and the connected profiled tubes 12, 32, the elements E may be moved in different ways. The movement of the elements E is performed by gravity, mass inertia, compressed air, eddy current, vibration or a combination thereof as well as by other conceivable drive media or means which can move the elements E in a profiled track.
[0067] As already described above, the main profiled track 10 is created in the base 14 as a first feeding path for the elements E. Depending on the material of the base 14, which may consist of metal or plastic, may be material-removing methods or injection molding are used to manufacture the base 14 with the main profiled track 10. The same applies to the track constructions described below.
[0068] The elements E, which may be connecting elements, are constructed mirror-symmetrically to a longitudinal axis at least in cross-section. Such elements may include screws with an angular or non-circular head circumference, nuts with an angular or non-circular circumferential contour and washers, to mention only a few examples. According to an embodiment, such elements E are formed T-shaped in their cross-section parallel to the longitudinal axis, such as self-piercing rivets or screws. According to another embodiment, they comprise a thickening in the axial cross-section with two webs extending opposite to each other in the axial direction, respectively, similar to a cross-shape, such as a blind rivet screw. In addition, elements E, which may be rotationally symmetric around a longitudinal axis, are fed via the element switch 1, such as self-piercing rivets with or without countersunk head, bolts, nails, blind rivet nuts and the like.
[0069] To be able to transport these elements E through the element switch 1, such as by means of compressed air, a cross-section of the main profiled track 10 and of the at least one profiled track 30 has at least one first portion B.sub.1 (see
[0070] It may be preferred that the opposite sides of the first portion B.sub.1 may also not extend parallel to each other. In this context, any angular orientation of the sides unequal to 90 or unequal to 0 with respect to the perpendicular line S is also imaginable. Since, regardless of this course of the sides in the cross-sectional shape of the profiled tracks 10; 30; 70, the position orientation of the element E in the profiled track 10; 30; 70 is maintained.
[0071] It may be further preferred that the cross-section of the profiled track 10; 30; 70 comprises a second portion B.sub.2. The second portion B.sub.2 is also arranged mirror-symmetrically to the perpendicular line S. Compared to the first portion B.sub.1, the second portion B.sub.2 has a smaller width b.sub.2. In a similar way as in the first portion B.sub.1, the limiting sides of the second portion B.sub.2 are aligned parallel, perpendicularly or arbitrary angular to the perpendicular line S. Since the first portion B.sub.1 may have a greater width b.sub.1 than the second portion B.sub.2, reliable bearing portions A.sub.B are also provided even if the sides are arranged in an inclined manner.
[0072] The cross-section of the main profiled track 10 and of the profiled tracks 30; 70 may be thus formed T-shaped. A similar T-shaped form can also be seen in the profiled tracks 10; 30; 70 of
[0073] As can be seen from
[0074] As can be seen from
[0075] The element switch 1 of
[0076] The at least one profiled track 30 enters the main profiled track 10 in the connecting portion 16 on the head side. A track path of the profiled track 30 may tangentially transition into the main profiled track 10 in order to achieve a smooth-running and interference-free entry of element E from the profiled track 30 into the main profiled track 10. In doing so, the cover block 90 may cover the profiled track 30 in the same way as a part of the main profiled track 10. With regard to the above-described entering, the same applies analogously to the at least one profiled track 70 described in more detail below, which enters the main profiled track 10 on the shaft side (see
[0077] In
[0078] The above mentioned angle of inclination or entrance angle of the profiled track 30 is selected from a range of 590. Regardless of the size of the angle , the profiled track 30 may enter the main profiled track 10 tangentially or at an acute angle from a range of 2 to 45, or between 2 to 20 and even 2 to 10. The inclination angle may be a value from the range of 2560.
[0079] As can be seen from the sectional views of
[0080] At first, the element E moves along a track portion i which is circumferentially completely enclosed. While the shaft of the element E is received in the second portion B.sub.2, 10, the upper block 34 acts as the cover of the main profiled track 10. In this portion, the element E, in particular the head of the self-piercing rivet, is supported at three points in the head guiding of the main profiled track 10. These points are formed by the upper body 34 as cover and the bearing portions A.sub.B, 10. As soon as the profiled track 30 and the main profiled track 10 approach each other in the connecting portion 16 to such an extent that the second portion B.sub.2, 30 of the profiled track 30 establishes a connection to the main profiled track 10, the cover effect of the upper block 34 is discontinued. But since the second portion B.sub.2, 30 of the profiled track 30 approaching the main profiled track 10 tangentially is perpendicularly to the feeding direction Z formed narrower than the first portion B.sub.1, 10 of the main profiled track 10, the cover effect of the upper block 34 is reduced to an edge section of the profiled track 30. Thus the element E is guided, supported and therefore held positionally stable through four abutment points during its movement in the track portion ii.
[0081] The first portion B.sub.1 of the cross-section of the main profiled track 10 and of the profiled track 30; 70, which is responsible for the head guiding and also generally for the guiding of non-T-shaped elements such as washers, nuts or the like, has the height h.sub.1. The height h.sub.1 may have a value which fulfils the condition h.sub.1<b.sub.1. Furthermore it may apply that b.sub.1h.sub.1 b.sub.1.
[0082] Since the width b.sub.1, considering a tolerance range, corresponds to the head diameter or outer diameter of the element E, a height h.sub.1 adapted to this ensures a maximum tilting of the element E to the perpendicular line S1, whereby no blocking of the profiled track is caused by the element E. This tilting is caused, for example, by the compressed air which moves the element E within the main profiled track 10 or within the profiled tracks 30; 70. However, it does not have a negative effect on the transport of the element E, since the dimensioning of the main profiled track 10 and of the profiled tracks 30; 70 prevents a blocking or jamming of the element E.
[0083] With the tangential transition of the profiled track 30 into the main profiled track 10 according to
[0084] With the further movement of the element E in the feeding direction Z, the height h.sub.1, 16 of the connecting portion 16 decreases until it corresponds to the height h.sub.1, 10 of the main profiled track 10. At this, the inclination of the element E decreases further in the feeding direction Z, while the element E is supported at three points (see
[0085] From
[0086] Therefore, it also may be preferred that the bearing portions A.sub.B, 30 are set back laterally in a stepped manner. In addition, the bearing portions A.sub.B, 30 end laterally in a curvilinear manner. By the lateral receding of the bearing portions A.sub.B, 30, the length of the connecting portion 16 in the feeding direction Z may be adjusted.
[0087] While the movement of the element E along the main profiled track 10 through the connecting portion 16 has been described by the connecting portion 16, an analogous movement of the element E occurs through the at least one profiled track 30 and the connecting portion 16. In doing so, the element E may be permanently guided, supported and oriented in its position at three points. When the second portion B.sub.2 of the profiled track 30 has been broadened by means of the receding bearing portions A.sub.B, 30 (see
[0088] A further embodiment of the element switch 1 is shown in
[0089] Before the first portion B.sub.1, 70 of the profiled track 70 enters the first portion B.sub.1, 10 of the main profiled track 10, the bearing portions A.sub.B, 10 are set back as indicated in
[0090] As can be seen from the embodiment of
[0091] In this way, it is possible to react to any joining task with a suitable joining element without having to adapt feeding paths each time with a switchable switch.
[0092] In the feeding method described here, in step SI, a providing of a plurality of different connecting elements E or generally elements occurs, each of which can be fed to a connecting tool, in particular a setting tool, via a main profiled track 10. Subsequently, the plurality of profiled tracks 30; 70 including at least one main profiled track 10 and at least one profiled track 30; 70 are connected with a non-path-variable element switch 1. In this way it is ensured in step SII that the plurality of different connecting elements E are brought together in a clocked manner in the main profiled track 10. In a final step SIII, the different connecting elements E or elements are fed to the connecting tool in a clocked manner via the non-path-variable element switch 1 in such a way that at least one connecting element reaches the main profiled track on the head or shaft side via a profiled track.
[0093] For the manufacturing of the non-path-variable element switch 1, a main profiled track 10 is provided in a first step I. Within this main profiled track 10, the elements E can be guided in a positive-locking manner, which may be head-guided. In a second step II, at least one profiled track 30; 70 is provided. In this profiled track 30; 70, as well, the element E can be guided in a positive-locking manner, which may be head-guided. In a third step III, the main profiled track 10 is connected to at least one profiled track in a connecting portion 16; 16. The main profiled track comprises a T-shaped cross-section with a head side and a shaft side. In addition, the at least one profiled track 30; 70 opens on the head side or shaft side into the main profiled track.