TOOL FOR MATCHING AN OBJECT
20200180113 · 2020-06-11
Inventors
Cpc classification
B24D13/04
PERFORMING OPERATIONS; TRANSPORTING
B24D13/16
PERFORMING OPERATIONS; TRANSPORTING
B24D13/06
PERFORMING OPERATIONS; TRANSPORTING
B24B29/06
PERFORMING OPERATIONS; TRANSPORTING
International classification
B24D13/04
PERFORMING OPERATIONS; TRANSPORTING
B24B29/00
PERFORMING OPERATIONS; TRANSPORTING
B24D13/06
PERFORMING OPERATIONS; TRANSPORTING
Abstract
The invention relates to a tool for machining an object, which tool has a multiplicity of fingers arranged in layers, wherein the fingers are spaced apart from one another within the layers.
Claims
1. A tool for machining an object, having a multiplicity of finger layers which each extend in a layer area, wherein the finger layers are arranged one behind another in such a manner that the layer areas of adjacent finger layers of the finger layers overlap at least in regions, wherein each finger layer has a plurality of fingers, wherein the fingers of the finger layers are bendable from an undeflected state in a direction standing on the layer area of the corresponding finger layer, wherein the fingers of the finger layers are each of planar arrangement, and, in the undeflected state, extend in the corresponding layer area, wherein, in the undeflected state, adjacent fingers of the same finger layer are spaced apart from one another by a distance greater than zero.
2. The tool as claimed in claim 1, wherein the fingers of the same finger layer are elastically bendable independently of one another from the undeflected state.
3. The tool as claimed in claim 1, wherein there is no material between the fingers of adjacent finger layers of the finger layers.
4. The tool as claimed in claim 1, wherein, in the undeflected state, the fingers of the same finger layer each extend parallel to one another.
5. The tool as claimed in claim 1, wherein the fingers of at least some of the finger layers are arranged in a projection onto a finger layer adjacent to the finger layers in the distances between the fingers or next to the fingers of said adjacent finger layer.
6. The tool as claimed in claim 1, wherein the distance between adjacent fingers of the same layer is greater than a width of said fingers in a direction in which said fingers are adjacent.
7. The tool as claimed in claim 1, wherein the fingers of at least some of the finger layers in a projection onto a finger layer adjacent to this finger layer in a direction perpendicular to the surface thereof are arranged in a manner overlapping with the fingers of said adjacent finger layer.
8. The tool as claimed in claim 7, wherein the fingers of two, three, four or more of the finger layers overlap in a projection in a direction perpendicular to one of said finger layers onto a common plane.
9. The tool as claimed in claim 1, wherein adjacent finger layers of the finger layers directly border one another or are spaced apart from one another at a distance of one thickness or two, three or more thicknesses of the finger layers.
10. The tool as claimed in claim 1, wherein, in the undeflected state, the layer areas are planar.
11. The tool as claimed in claim 1, wherein the finger layers enclose an angle of greater than zero degrees and smaller than 180 degrees with a line along which the finger layers are arranged one behind another.
12. The tool as claimed in claim 11, wherein the fingers each have at least one grinding and/or abrasive surface which lies parallel to that area in which the corresponding finger extends flat.
13. The tool as claimed in claim 12, wherein the fingers are configured as grinding means on a base, wherein the grinding means is applied to the grinding and/or abrasive surface.
14. The tool as claimed in claim 1, wherein the fingers have cotton, polyester or polycotton as the base.
15. The tool as claimed in claim 1, wherein adjacent finger layers of the finger layers are configured in such a manner that said finger layers placed one above another completely fill a rectangular area.
16. The tool as claimed in claim 1, wherein a length of the fingers in a direction perpendicular to that direction in which the fingers of the same finger layer are arranged next to one another and perpendicularly to that direction in which the finger layers are arranged one behind another is greater than or equal to 20 mm, and/or is smaller than or equal to 150 mm.
17. The tool as claimed in claim 1, wherein a width of the fingers in that direction in which the fingers of the same layer are arranged next to one another is greater than or equal to 1 mm, and/or smaller than or equal to 20 mm.
18. The tool as claimed in claim 1, wherein all of the finger layers are arranged one behind another parallel to one another and an area, which is spanned by the finger layers, perpendicular to the layer areas is rectangular.
19. The tool as claimed in claim 18, wherein the tool in that direction in which the fingers of the same layers are arranged next to one another has a width of greater than or equal to 20 mm, and/or smaller than or equal to 100 mm.
20. The tool as claimed in claim 18, wherein the tool in that direction in which the finger layers are arranged one behind another has a depth of greater than or equal to 30 mm, and/or smaller than or equal to 70 mm.
21. The tool as claimed in claim 1, wherein the finger layers are arranged one behind another along a closed circular line or a segment of a circular line, wherein the layer areas stand on the circular line, and wherein the fingers stand perpendicularly on the area of a circle described by the circular line.
22. The tool as claimed in claim 21, wherein, in addition, a multiplicity of further finger layers are arranged along a further closed circular line or a segment of a further circular line, wherein the further circular line is arranged concentrically with respect to said circular line and has a greater or smaller radius than said circular line.
23. The tool as claimed in claim 21, wherein the tool has a diameter of greater than or equal to 50 mm, and/or smaller than or equal to 1500 mm.
24. The tool as claimed in claim 21, wherein the finger layers in that direction in which the fingers of the same layers are arranged next to one another has a width of greater than or equal to 15 mm, and/or smaller than or equal to 100 mm.
25. The tool as claimed in claim 21, wherein a multiplicity of the finger layers are combined into in each case one block which preferably in that direction in which the finger layers are arranged one behind another has a depth of greater than or equal to 20 mm, and/or smaller than or equal to 70 mm.
26. The tool as claimed in claim 1, wherein the finger layers are arranged one behind another along a closed circular line, wherein the layer areas stand perpendicularly on the circular line, and wherein the fingers extend with their longitudinal direction radially with respect to an axis which runs through a center point of the circular line and stands perpendicularly on the circular line.
27. The tool as claimed in claim 26, wherein a diameter of the tool in a direction radially with respect to the circular line is greater than or equal to 50 mm, and/or smaller than or equal to 400 mm.
28. The tool as claimed in claim 26, wherein a width of the tool in a direction perpendicular to the closed circular line is greater than or equal to 20 mm, and/or smaller than or equal to 2500 mm.
29. The tool as claimed in claim 1, wherein at least some or all of the fingers have at least one slot.
30. The tool as claimed in claim 1, wherein the tool is a tool for deburring and/or rounding edges of a workpiece, and/or is a deburring and/or rounding tool.
31. A method for removing secondary burs on an edge of a workpiece and/or for rounding an edge of a workpiece, using a tool for machining an object, having a multiplicity of finger layers which each extend in a layer area, wherein the finger layers are arranged one behind another in such a manner that the layer areas of adjacent finger layers of the finger layers overlap at least in regions, wherein each finger layer has a plurality of fingers, wherein the fingers of the finger layers are bendable from an undeflected state in a direction standing on the layer area of the corresponding finger layer, wherein the fingers of the finger layers are each of planar arrangement, and, in the undeflected state, extend in the corresponding layer area, wherein, in the undeflected state, adjacent fingers of the same finger layer are spaced apart from one another by a distance greater than zero, the method comprising: moving the tool relative to the workpiece over the edge such that the finger layers brush the edge, and therefore, by means of the brushing of the edge by the finger layers, a secondary bur on the edge is removed and/or the edge is rounded.
32. A method for deburring and rounding an edge of a workpiece, using a tool for machining an object, having a multiplicity of finger layers which each extend in a layer area, wherein the finger layers are arranged one behind another in such a manner that the layer areas of adjacent finger layers of the finger layers overlap at least in regions, wherein each finger layer has a plurality of fingers, wherein the fingers of the finger layers are bendable from an undeflected state in a direction standing on the layer area of the corresponding finger layer, wherein the fingers of the finger layers are each of planar arrangement, and, in the undeflected state, extend in the corresponding layer area, wherein, in the undeflected state, adjacent fingers of the same finger layer are spaced apart from one another by a distance greater than zero, the method comprising: moving the tool relative to the workpiece over the edge such that the finger layers brush the edge, and therefore, by means of the brushing of the edge by the finger layers, a primary bur on the edge is removed and the edge is rounded.
33. The method as claimed in claim 31, wherein the workpiece is a metallic workpiece.
Description
[0060] In the figures:
[0061]
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[0065]
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[0070]
[0071]
[0072]
[0073]
[0074]
[0075] The finger layers 1a, 1b and 1c are arranged one behind another in such a manner that they overlap with the layer areas of adjacent finger layers 1a, 1b, 1c. In the cylindrical shape shown in
[0076] Each of the finger layers 1a, 1b, 1c has a plurality of fingers 2a, 2b and 2c. For the sake of clarity, only the fingers 2a, 2b and 2c will be expressly mentioned while the tool has a multiplicity of further fingers for which what is stated with regard to fingers 2a, 2b and 2c correspondingly applies. In
[0077] The fingers 2a, 2b and 2c are bendable from an undeflected state in a direction perpendicular to the layer area of the corresponding finger layer 1a, 1b, 1c. In
[0078] The fingers 2a, 2b, 2c are each of planar design and, in the undeflected state shown, extend in the layer area of the corresponding finger layer 1a, 1b, 1c. In the undeflected state, fingers 2a, 2b, 2c of the same finger layer 1a, 1b, 1c each extend parallel to one another. The longitudinal directions of the fingers 2a, 2b, 2c of the same finger layer 1a, 1b, 1c therefore lie parallel to one another. In the undeflected state, respectively adjacent fingers 2a, 2b, 2c of the same finger layer 1a, 1b, 1c are spaced apart from one another by a distance greater than zero.
[0079] In the cylindrical configuration of the tool according to the invention that is shown in
[0080] All of the finger layers 1a, 1b, 1c are arranged on a common carrier structure 3. The fingers 2a, 2b, 2c of all of the finger layers 1a, 1b, 1c are fastened at one end to the carrier structure 3. In the cylindrical configuration of the tool according to the invention according to
[0081]
[0082] Each of the finger layers 1a, 1b, 1c has a plurality of fingers 2a, 2b, 2c. For the sake of clarity, only three of the fingers 2a, 2b, 2c are discussed while what is stated applies correspondingly for the other fingers which are shown.
[0083] The fingers 2a, 2b, 2c are bendable from an undeflected state in a direction perpendicular to the layer area of the corresponding finger layers 1a, 1b, 1c. The fingers are shown in the undeflected state in
[0084] In the plate-like configuration shown in
[0085]
[0086] In turn, each of the finger layers 1a, 1b, 1c has a plurality of fingers 2a, 2b, 2c, of which likewise only three fingers 2a, 2b, 2c will be discussed while what is stated applies correspondingly for the other fingers which are shown. Since all of the fingers 2a, 2b, 2c of all of the finger layers 1a, 1b, 1c in the example shown have the same length, the entire tool has a substantially cubic shape.
[0087] Also in the case of the block-shaped configuration of the invention, the fingers 2a, 2b, 2c of the finger layers 1a, 1b, 1c are in each case of planar design and, in the undeflected state, extend in the corresponding layer area which here is plane. In turn, the fingers 2a, 2b, 2c are bendable from an undeflected state. The figure also shows the fingers 2a, 2b, 2c here in the undeflected state.
[0088] In the undeflected state, the fingers 2a, 2b, 2c of the same finger layer 1a, 1b, 1c each extend parallel to one another. In the undeflected state, adjacent fingers 2a, 2b, 2c of the same finger layer 1a, 1b, 1c have a distance of greater than zero from one another.
[0089] In the configuration shown in
[0090]
[0091] The further closed circular line along which the finger layers 1d, 1e, 1f are arranged is arranged concentrically with respect to said first circular line and has a smaller radius than the latter. The two circular lines run in the same plane. The inner arrangement of finger layers 1d, 1e, 1f has a smaller number of finger layers 1d, 1e, 1f, as a result of which the finger density in the region of the inner finger layers 1d, 1e, 1f is reduced in relation to a configuration in which the outer finger layers 1a, 1b, 1c would be continued into the region in which the inner finger layers 1d, 1e, 1f are arranged in
[0092]
[0093]
[0094] In
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[0096] The fingers 2j to 2l of the finger layers 1d to 1f which adjoin the layers 1a to 1c in a projection in the direction perpendicular to the layer area of the finger layers 1a to 1c or 1d to 1f are arranged in the distances between the adjacent layer 1c. On the other hand, the fingers 2j to 2l of the layers 1d to 1f are arranged one behind another or in an overlapping manner, as described above the layers 1a to 1c. The fingers of the layers 1g to 1i are in turn arranged behind the fingers 2a to 2i of the layers 1a to 1c, i.e. in an overlapping manner therewith, as described above. They are therefore arranged in the distances between the fingers of the layers 1d to 1f or next to the fingers of said layers in the projection.
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[0098] In all of the figures, all of the fingers each have the same width and the same distances from one another. This is optional but advantageous. While, in
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[0101] The direction of movement of the tool during use stands perpendicularly to that direction along which the fingers of the same layer are arranged next to one another, i.e. to the right or left in the upper partial image. It can be seen in the sectional views that the layers 1a to 1e are inclined here in relation to the direction of movement by an angle not equal to 90. Adjacent layers of the layers 1a to 1d are inclined here in opposite directions. In the example shown, the layers 1a, 1b and 1c are inclined to the right and the layers 1d and 1e to the left.
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[0103]
[0104] Partial
[0105] Partial
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[0107] The tool according to the invention can now be used in a method for removing secondary burrs on an edge of a metallic workpiece, i.e. in step S2.
[0108] It can alternatively or additionally also be used in step S3 for rounding an edge of a metallic workpiece. The tool is moved here over the edge of the workpiece in such a manner that the finger layers brush the edge to be machined and thereby remove the secondary burr and/or round off the edge.
[0109] The tool according to the invention can be used particularly advantageously in a method in which, in a common step, primary burrs are removed at edges of the tool and the edges are rounded. The workpiece can therefore be machined by means of the tool according to the invention from state Z1 into state Z4 in just one step. For this purpose, in turn, the tool is moved over the edge in such a manner that the finger layers brush the edge and thereby remove the primary burrs and round off the edge.