INTERNAL COMBUSTION ENGINE AND VEHICLE
20200182099 ยท 2020-06-11
Inventors
Cpc classification
F01L13/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01L1/46
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01L2001/186
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01L2001/187
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01L1/185
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
Abstract
An internal combustion engine allows easy installment of a support that pivotally supports a rocker arm while preventing fretting wear due to rising of the support. The internal combustion engine includes the support, at least a portion of which is located in a hole of a cylinder head, a rocker arm that is pivotally supported on the support, and a ball plunger that secures the support inside the hole. The ball plunger includes a spring seat that contacts with the support, a ball that contacts with the cylinder head, and a spring interposed between the spring seat and the ball.
Claims
1-14. (canceled)
15. An internal combustion engine comprising: a cylinder including a hole; a port in the cylinder; a valve in the cylinder to open/close the port; a cam shaft rotatably supported on the cylinder; a cam provided on the cam shaft; a columnar support at least a portion of which is located in the hole of the cylinder; a rocker arm including a supported portion pivotally supported on the columnar support, a pressed portion pressed by the cam, and an abutting portion that abuts on the valve; and a retainer that includes a first contact portion that contacts with the columnar support, a second contact portion that contacts with the cylinder, and an elastic portion interposed between the first contact portion and the second contact portion; wherein the retainer secures the columnar support inside the hole.
16. The internal combustion engine according to claim 15, wherein the retainer includes a plunger including a spring located inside the columnar support, and a presser at least a portion of which is located outside the columnar support and that is connected to the spring.
17. The internal combustion engine according to claim 15, wherein the retainer includes a snap ring that is fitted to the columnar support.
18. The internal combustion engine according to claim 15, wherein the retainer includes a ring-shaped coil spring that is wound around the columnar support.
19. The internal combustion engine according to claim 16, further comprising a groove provided on an inner surface of the hole of the cylinder and that engages with the retainer.
20. The internal combustion engine according to claim 19, wherein, in a cross section that passes through the groove and includes a center line of the hole, the groove includes a sloped surface that is inclined relative to the center line of the hole so as to extend towards the center line of the hole as the sloped surface extends toward the rocker arm along a direction of the center line of the hole.
21. The internal combustion engine according to claim 19, wherein the groove is cone-shaped or circular columnar-shaped and has an axis that is inclined relative to the center line of the hole.
22. The internal combustion engine according to claim 19, wherein the hole and the columnar support each have a circular columnar shape; and the groove is a circumferential groove provided on an inner circumferential surface of the hole.
23. The internal combustion engine according to claim 15, wherein the retainer includes a plunger including a spring located inside the cylinder, and a presser at least a portion of which is located inside the hole of the cylinder and that is connected to the spring.
24. The internal combustion engine according to claim 15, wherein the retainer includes a snap ring that is fitted to an inner surface of the hole of the cylinder.
25. The internal combustion engine according to claim 15, wherein the retainer includes a ring-shaped coil spring that is fitted to an inner surface of the hole of the cylinder.
26. The internal combustion engine according to claim 15, wherein the retainer includes a leaf spring that is secured to an edge of the hole of the cylinder.
27. The internal combustion engine according to claim 15, wherein the rocker arm includes a first arm that includes the supported portion and the abutting portion, and a second arm that includes the pressed portion and is pivotally connected to the first arm; and the internal combustion engine includes a connector that removably connects the first arm to the second arm; and the columnar support is not able to expand/contract in an axial direction of the columnar support.
28. A vehicle comprising the internal combustion engine according to claim 15.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
[0057] Preferred embodiments of the present invention will now be described with reference to the drawings. An internal combustion engine according to the present preferred embodiment is installed in a vehicle and used as the drive source of the vehicle. There is no limitation on the type of the vehicle, which may be a straddled vehicle such as a motorcycle, an auto tricycle or an ATV (All Terrain Vehicle) or may be an automobile. For example, an internal combustion engine 10 may be provided in the engine room of an automobile 5 as shown in
[0058] The internal combustion engine 10 according to the present preferred embodiment is preferably a multi-cylinder engine including a plurality of cylinders. The internal combustion engine 10 is a 4-stroke engine that goes through the intake stroke, the compression stroke, the combustion stroke, and the exhaust stroke.
[0059] An intake cam shaft 23 and an exhaust cam shaft 21 are rotatably supported on the cylinder head 12. Intake cams 23A are provided on the intake cam shaft 23, and exhaust cams 21A are provided on the exhaust cam shaft 21.
[0060] Intake ports 16 and exhaust ports 14 are provided in the cylinder head 12. An intake opening 18 is provided at one end of the intake port 16. An exhaust opening 17 is provided on one end of the exhaust port 14. The intake port 16 communicates with a combustion chamber 15 through the intake opening 18. The exhaust port 14 communicates with the combustion chamber 15 through the exhaust opening 17. The intake port 16 guides the mixed gas of the air and the fuel into the combustion chamber 15. The exhaust port 14 guides the exhaust gas discharged from the combustion chamber 15 to the outside.
[0061] Intake valves 22 and exhaust valves 20 are installed in the cylinder head 12. The intake valve 22 opens/closes the intake opening 18 of the intake port 16. The exhaust valve 20 opens/closes the exhaust opening 17 of the exhaust port 14. The intake valve 22 and the exhaust valve 20 are so-called poppet valves. The intake valve 22 includes a shaft portion 22a and an umbrella portion 22b, and the exhaust valve 20 includes a shaft portion 20a and an umbrella portion 20b. The configuration of the intake valve 22 and the configuration of the exhaust valve 20 are similar to each other, and the configuration of the intake valve 22 will be described below while omitting the description of the configuration of the exhaust valve 20. The shaft portion 22a of the intake valve 22 is slidably supported on the cylinder head 12 with a cylinder-shaped sleeve 24 therebetween. A valve stem seal 25 is attached to one end of the sleeve 24 and the shaft portion 22a of the intake valve 22. The shaft portion 22a of the intake valve 22 extends through the sleeve 24 and the valve stem seal 25. A tappet 26 is fitted to the tip of the shaft portion 22a.
[0062] As shown in
[0063] The internal combustion engine 10 includes a valve spring 32 that provides the intake valve 22 with a force in the direction of closing the intake opening 18 (the upward direction in
[0064] The internal combustion engine 10 includes a rocker arm 40 that receives a force from the intake cam 23A to open/close the intake valve 22. The rocker arm 40 is pivotally supported on the cylinder head 12 with a support 35 therebetween.
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[0067] The second arm 42 is located on the inner side of the first arm 41. That is, the second arm 42 is located between the plate 41A and the plate 41B. As shown in
[0068] As shown in
[0069] An outer diameter of the connecting pin 60B is less than or equal to an inner diameter of the collar 54. The connecting pin 60B is able to be inserted inside the collar 54. An outer diameter of the connecting pin 62 is less than or equal to an inner diameter of the hole 46A. The connecting pin 62 is able to be inserted inside the hole 46A. In the present preferred embodiment, the inner diameter of the collar 54 and the inner diameter of the hole 46A are equal or substantially equal to each other. The outer diameter of the connecting pin 60B, the outer diameter of the connecting pin 62 and an outer diameter of the connecting pin 60A are equal or substantially equal to each other.
[0070] As shown in
[0071] As shown in
[0072] As shown in
[0073] As shown in
[0074] As shown in
[0075] As shown in
[0076]
[0077] As shown in
[0078] Although there is no limitation on the shape of the groove 37a, the groove 37a preferably includes a sloped surface 37b as shown in
[0079] The groove 37a is cone-shaped or circular columnar-shaped and includes an axis 13c that is inclined relative to the center line 37c of the hole 37. The groove 37a according to the present preferred embodiment is easily machined by inserting a tool 13 such as a drill or an endmill into the hole 37 in a direction that is slanted relative to the center line 37c.
[0080] With the internal combustion engine 10 according to the present preferred embodiment, the support 35 is not screwed onto the cylinder head 12. The support 35 is easily attached to the cylinder head 12 by inserting the support 35 into the hole 37. Specifically, by positioning the shaft portion 35A of the support 35 above the hole 37 and inserting the shaft portion 35A into the hole 37, the ball 39C is pushed by the inner circumferential surface of the hole 37, thus compressing the spring 39A. When the shaft portion 35A is inserted to a predetermined position, the ball 39C engages with the groove 37a. Then, the operator feels a clicking feel and thus easily knows that the shaft portion 35A has been inserted to a predetermined position. Therefore, the support 35 is easily positioned, and the support 35 is unlikely to come out of the hole 37. With the elastic force generated by the compression of the spring 39A, the ball 39C is pressed against the inner circumferential surface of the hole 37. The pressure with which the ball 39C presses the inner circumferential surface of the hole 37 secures the support 35 inside the hole 37.
[0081] Note that in the present preferred embodiment, the spring seat 39B is an example of the first contact portion in contact with the support 35. The ball 39C is an example of the second contact portion in contact with the cylinder head 12. The spring 39A is present between the spring seat 39B and the ball 39C, and is an example of the elastic portion.
[0082] As shown in
[0083] The compression coil spring 68 includes a first end portion 68a, and a second end portion 68b that is located on the second arm 42 side relative to the first end portion 68a. A spring retainer 74 is supported at the second end portion 68b. The spring retainer 74 includes a disc-shaped top plate portion 74a and a cylinder-shaped tube portion 74b. The tube portion 74b extends from the top plate portion 74a along the axial direction of the shaft 70 toward the compression coil spring 68. The top plate portion 74a is supported on the second end portion 68b of the compression coil spring 68. The top plate portion 74a is in contact with the abutting plate 42C of the second arm 42 of the rocker arm 40.
[0084] The spring seat 72, at least a portion of the shaft 70, at least a portion of the compression coil spring 68, and at least a portion of the tube portion 74b of the spring retainer 74 are located inside a hole 76 in the cylinder head 12.
[0085] The intake valve 22, the valve spring 32, the shaft 70, the spring retainer 74, the compression coil spring 68, and the support 35 are parallel or substantially parallel to each other. The spring retainer 74 is located between the valve spring 32 and the support 35. The shaft 70 is located between the valve spring 32 and the support 35.
[0086] As shown in
[0087] With the internal combustion engine 10 according to the present preferred embodiment, it is possible to switch the operation state of the intake valve 22 and the exhaust valve 20 by switching the state of the connection switch pin 66.
[0088] That is, when the connection switch pin 66 is switched to the connected state, the first arm 41 and the second arm 42 of the rocker arm 40 are connected together by the connecting pin 60B and the connecting pin 62 (see
[0089] When the connection switch pin 66 is switched to the non-connected state, the connection between the first arm 41 and the second arm 42 by the connecting pin 60B and the connecting pin 62 is disconnected (see
[0090] As described above, with the internal combustion engine 10 according to the present preferred embodiment, the support 35 that pivotally supports the rocker arm 40 is not only inserted into the hole 37 of the cylinder head 12 but is also secured inside the hole 37 by the ball plunger 39. While the internal combustion engine 10 is running, the cam 21A, 23A repeatedly presses the rocker arm 40, and a load in the axial direction is repeatedly generated on the support 35. However, since the support 35 is secured inside the hole 37 by the ball plunger 39, it is possible to prevent the support 35 from rising from the hole 37. Therefore, it is possible to prevent fretting wear, or the like, due to rising of the support 35.
[0091] With the internal combustion engine 10, when the support 35 is pushed into the hole 37, the support 35 is inserted into the hole 37 and is then secured inside the hole 37 by the elastic force of the spring 39A of the ball plunger 39. With the internal combustion engine 10 according to the present preferred embodiment, there is no need for an operation of securing the support 35 to the cylinder head 12 by using screws, bolts, or the like. This makes easy the installment of the support 35.
[0092] Thus, with the internal combustion engine 10 according to the present preferred embodiment, it is possible to prevent fretting wear, or the like, due to rising of the support 35 while maintaining the ease of installment of the support 35.
[0093] Now, where the support 35 is able to contract/expand in the axial direction, such as a lash adjuster, the position of the rocker arm 40 changes following the contraction/expansion of the support 35. For example, when the support 35 expands, the rocker arm 40 moves toward the cam 21A, 23A (upward in
[0094] Although there is no limitation on the retainer that secures the support 35 inside the hole 37 of the cylinder head 12, the present preferred embodiment includes the ball plunger 39, which includes the spring 39A located inside the support 35, and the ball 39C at least a portion of which is located outside the support 35. Therefore, the retainer is simple and compact. By appropriately setting the spring constant, etc., of the spring 39A, the ease of operation of inserting the support 35 into the hole 37 and the prevention of rising of the support 35 are achieved in a well-balanced manner.
[0095] With the internal combustion engine 10 according to the present preferred embodiment, the groove 37a that engages with the ball 39C of the ball plunger 39 is provided on the inner circumferential surface of the hole 37 of the cylinder head 12. Thus, when the support 35 is inserted into the hole 37, the ball 39C engages with the groove 37a, and the support 35 is even less likely to rise. Therefore, the ease of installment of the support 35 and the prevention of fretting wear, or the like, due to rising of the support 35 are both realized at a high level.
[0096] In the present preferred embodiment, the groove 37a includes the sloped surface 37b (see
[0097] In the present preferred embodiment, the groove 37a is preferably cone-shaped or circular columnar-shaped and includes the axis 13c that is inclined relative to the center line 37c of the hole 37. According to the present preferred embodiment, the groove 37a is able to be machined by inserting the tool 13 such as a drill or an endmill into the hole 37 from outside the hole 37. Therefore, the groove 37a is formed in a simple and inexpensive manner.
[0098] Note that while the groove 37a may be provided only at one point in the circumferential direction of the hole 37, it may be provided in a circumferential pattern (see the phantom line in
[0099] While preferred embodiments of the present invention have been described above, it is needless to say that the present invention is not limited to the above-described preferred embodiments. Next, examples of alternative preferred embodiments will be described. First, an example of an alternative preferred embodiment using a different configuration of the retainer will be described.
[0100] With the internal combustion engine 10 according to an alternative preferred embodiment shown in
[0101] Also in the present preferred embodiment, the support 35 is able to be secured inside the hole 37 by the ball plunger 39 simply by inserting the support 35 into the hole 37. It is possible to prevent fretting wear, or the like, due to rising of the support 35 while maintaining the ease of installment of the support 35. It is possible to prevent a negative impact on the connecting function of the rocker arm 40. By appropriately setting the spring constant, etc., of the spring 39A, the ease of operation of inserting the support 35 into the hole 37 and the prevention of rising of the support 35 are realized in a well-balanced manner. According to the present preferred embodiment, there is no need to install the ball plunger 39 inside the support 35, and it is possible to increase the degree of freedom in the position of installment of the retainer.
[0102] As shown in
[0103] As shown in
[0104] As shown in
[0105] As shown in
[0106] As shown in
[0107] In the preferred embodiments described above, the first arm 41 is configured so as not to be in contact with the cam 21A, 23A. In the preferred embodiments described above, the valve 20, 22 is brought into the inoperative state by switching the first arm 41 and the second arm 42 of the rocker arm 40 to the non-connected state. However, the first arm 41 may include a contact portion that contacts with the cam 21A, 23A after the second arm 42 starts pivoting as the roller 43 is pushed by the cam 21A, 23A. In such a case, it is possible to change the timing with which the valve 20, 22 is opened and closed by switching the first arm 41 and the second arm 42 to the non-connected state. Thus, it is possible to change the period in which the valve 20, 22 is open. For example, by extending the period in which the valve 20, 22 is open when the speed of the internal combustion engine 10 is high, it is possible to improve the performance at a high engine speed.
[0108] In the preferred embodiments described above, the internal combustion engine 10 is preferably a multi-cylinder engine. However, the internal combustion engine 10 may be a single-cylinder engine with which it is possible to change the timing with which the valve 20, 22 is opened/closed.
[0109] In the preferred embodiments described above, the internal combustion engine 10 includes a variable valve mechanism. That is, the rocker arm 40 includes the first arm 41, and the second arm 42 pivotally supported on the first arm 41. The internal combustion engine 10 includes the connection switch pin 66 as a connector that removably connects the first arm 41 and the second arm 42. However, the internal combustion engine 10 may not include a variable valve mechanism. The connector may be omitted. The second arm 42 may be integral with the first arm 41, and the rocker arm 40 may be a single-piece member. The internal combustion engine 10 may be unable to bring the valve 20, 22 to the inoperative state, and may be unable to change the timing with which the valve 20, 22 is opened/closed.
[0110] The terms and expressions used herein are used for explanation purposes and should not be construed as being restrictive. It should be appreciated that the terms and expressions used herein do not eliminate any equivalents of features illustrated and mentioned herein, but include various modifications falling within the claimed scope of the present invention. The present invention may be embodied in many different forms. The present disclosure is to be considered as providing examples of the principles of the present invention. These examples are described herein with the understanding that such examples are not intended to limit the present invention to preferred embodiments described herein and/or illustrated herein. Hence, the present invention is not limited to the preferred embodiments described herein. The present invention includes any and all preferred embodiments including equivalent elements, modifications, omissions, combinations, adaptations and/or alterations as would be appreciated by those skilled in the art on the basis of the present disclosure. The limitations in the claims are to be interpreted broadly based on the language included in the claims and not limited to examples described in the present specification or during the prosecution of the application.
[0111] While preferred embodiments of the present invention have been described above, it is to be understood that variations and modifications will be apparent to those skilled in the art without departing from the scope and spirit of the present invention. The scope of the present invention, therefore, is to be determined solely by the following claims.