ORTHOPAEDIC KNEE IMPLANT SYSTEM WITH CONTROLLED STIFFNESS
20230000635 · 2023-01-05
Inventors
Cpc classification
A61F2002/3092
HUMAN NECESSITIES
A61F2/30767
HUMAN NECESSITIES
A61F2002/3083
HUMAN NECESSITIES
A61F2002/30594
HUMAN NECESSITIES
A61F2002/30772
HUMAN NECESSITIES
A61F2002/30677
HUMAN NECESSITIES
A61F2002/30546
HUMAN NECESSITIES
A61F2/3836
HUMAN NECESSITIES
A61F2002/30014
HUMAN NECESSITIES
A61F2002/30795
HUMAN NECESSITIES
A61F2002/30878
HUMAN NECESSITIES
A61F2002/3006
HUMAN NECESSITIES
A61F2002/30884
HUMAN NECESSITIES
International classification
Abstract
A tibial implant includes one or more stiffness-modifying features to reduce the stiffness of one or more sections of the tibial implant. The stiffness-modifying features may include slots, recesses, or passageways defined in various locations of the tibial implant to selectively reduce the stiffness of a tibial insert and/or tibial base of the tibial implant.
Claims
1. A tibial insert comprising: a medial articular surface; a lateral articular surface; a central body formed between the medial articular surface and the lateral articular surface; an inner wall defining (i) a passageway extending into the central body and (ii) a groove defined on a top surface of the central body, wherein the groove is in fluid communication with the passageway; and a therapeutic agent disposed in the passageway.
2. The tibial insert of claim 1, wherein the passageway is a blind passageway having an opening on an anterior side of the central body or a posterior side of the central body.
3. The tibial insert of claim 1, wherein the passageway extends through the central body and includes a first opening on an anterior side of the central body and a second opening on a posterior side of the central body.
4. The tibial insert of claim 1, wherein the grove extends from the anterior side of the tibial insert to the posterior side of the tibial insert
5. The tibial insert of claim 1, wherein the groove defines a pair of tabs of the central body that are movable into the passageway in response to a force applied to the tabs, and wherein the tabs cause a release of the therapeutic agent from the passageway in response to being moved into the passageway.
6. The tibial insert of claim 5, further comprising a pair of openings defined on an anterior side of the central body, each of the openings being configured to receive a tensioner operable to move the tabs of the central body to cause the release of the therapeutic agent from the passageway.
7. A tibial insert comprising: a medial articular surface; a lateral articular surface; and a central body formed between the medial articular surface and the lateral articular surface, wherein the central body includes an elongated groove defined therein.
8. The tibial insert of claim 7, wherein the elongated groove is linear when the tibial insert is viewed in a transverse plane.
9. The tibial insert of claim 7, wherein the elongated groove is a curved when the tibial insert is viewed in a transverse plane.
10. The tibial insert of claim 7, wherein the elongated groove extends from an anterior side of the central body of the tibial insert to a posterior side of the central body of the tibial insert.
11. The tibial insert of claim 7, wherein the elongated groove extends linearly from an anterior side of the central body of the tibial insert to a posterior side of the central body of the tibial insert.
12. The tibial insert of claim 7, wherein the elongated groove curves from an anterior side of the central body of the tibial insert to a posterior side of the central body of the tibial insert.
13. The tibial insert of claim 7, further comprises a post extending superiorly from the central body, wherein the elongated groove comprises a first elongated groove defined in the central body medially of the post, and wherein the tibial insert further includes a second elongated grove defined in the central body laterally of the post.
14. The tibial insert of claim 13, wherein at least one of the elongated grooves is linear when the tibial insert is viewed in a transverse plane.
15. The tibial insert of claim 13, wherein at least one of the grooves is curved when the tibial insert is viewed in a transverse plane.
16. A tibial prosthesis for implantation into a surgically-prepared tibia of a patient, the tibial prosthesis comprising: a polymer platform having a superior surface and an inferior surface opposite the superior surface; and a keel extending from the inferior surface of the polymer platform, wherein the polymer platform includes a plurality of stiffness-modifying features defined in the inferior surface.
17. The tibial prosthesis of claim 16, wherein the plurality of stiffness-modifying features includes a plurality of slots defined in the inferior surface of the polymer platform.
18. The tibial prosthesis of claim 17, wherein each slot of the plurality of slots is defined in the inferior surface of the polymer platform in an anterior-posterior direction.
19. The tibial prosthesis of claim 17, wherein the inferior surface of the polymer platform comprises a porous ingrowth surface and at least two slots of the plurality of slots intersect each other.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0016] The detailed description particularly refers to the following figures, in which:
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DETAILED DESCRIPTION OF THE DRAWINGS
[0027] While the concepts of the present disclosure are susceptible to various modifications and alternative forms, specific exemplary embodiments thereof have been shown by way of example in the drawings and will herein be described in detail. It should be understood, however, that there is no intent to limit the concepts of the present disclosure to the particular forms disclosed, but on the contrary, the intention is to cover all modifications, equivalents, and alternatives falling within the spirit and scope of the invention as defined by the appended claims.
[0028] Terms representing anatomical references, such as anterior, posterior, medial, lateral, superior, inferior, etcetera, may be used throughout the specification in reference to the orthopaedic implants and surgical instruments described herein as well as in reference to the patient's natural anatomy. Such terms have well-understood meanings in both the study of anatomy and the field of orthopaedics. Use of such anatomical reference terms in the written description and claims is intended to be consistent with their well-understood meanings unless noted otherwise.
[0029] Referring now to the drawings, and more particularly to
[0030] To reduce the risk of abnormal bone loading and corresponding bone abnormalities, each of the tibial inserts 100A, 100B has been modified so the load distribution of implants including the tibial inserts 100A, 100B on surrounding bone tissue simulates natural bone loading when implanted. To do so, as shown, each of the inserts 100A, 100B has one or more stiffness-modifying features 120 defined in or on the central body 106, 116. In the illustrative embodiments of
[0031] For example, as shown in
[0032] The formed grooves 122, 132 reduce the stiffness of the tibial inserts 100A, 100B adjacent to the grooves 122, 132, due to the lack of supporting material. As such, the inserts 100A, 100B are less stiff in regions around the grooves. While the stiffness-modifying features 120 are illustrated as grooves in
[0033] In the illustrative embodiments of
[0034] Similar to the grooves 122, 132, the curved grooves 222, 232 are formed and located to adjust the stiffness of the tibial inserts 200A, 200B and bone loading characteristics following implantation. Although shown in
[0035] It should be appreciated that the stiffness-modifying features 120 may be embodied as other types of features and included in other tibial implants and/or orthopaedic prostheses. For example, in other embodiments, an illustrative tibial implant may include a tibial insert and a base. In some embodiments, the tibial insert comprises a polymer, such as UHMWPE, that is minimally porous and the base comprises a porous metal, such as titanium, or a porous polymer, such as polyether ether ketone (PEEK), that is at least 30-70% porous. Such a tibial insert may be molded onto the base so the material of the tibial insert infiltrates pores of the base portion to bond the two portions together.
[0036] Similar to the tibial inserts described above, the illustrative tibial insert may include a medial articular surface, a lateral articular surface, a central body defined between the medial and lateral articular surfaces, and a post that extends upwardly (i.e., superiorly) from the central body. The illustrative tibial implant may additionally include multiple types of stiffness-modifying features 120 formed in the tibial insert. For example, the illustrative tibial insert may include stiffness-modifying features 120 embodied as a pair of grooves defined in the central body, which may be similar to the grooves described above. Each of the grooves is defined in the central body 316 on opposing sides of the post and extend from an anterior side of the tibial insert to a posterior side of the tibial insert. In the illustrative embodiment, the grooves 322 are linear when the tibial insert is viewed in a transverse plan, but may be curved in the transverse plane in other embodiments.
[0037] The illustrative tibial insert also includes a stiffness-modifying feature 120 embodied as a passageway defined in the central body. Illustratively, the passageway is embodied as a blind passageway having an opening defined the anterior side of the tibial insert. However, in other embodiments, the passageway may be embodied as a full passageway having an opening on the anterior side and an opposite opening on the posterior side. Regardless, it should be appreciated that the passageway also modifies the stiffness of the tibial implant by removing material from a region where the tibial insert may be overly stiff. The shape, volume, and location of the passageway can be adjusted to provide the illustrative tibial implant with the desired stiffness.
[0038] In some embodiments, a therapeutic agent may be placed in one or more of the stiffness-modifying features 120 (e.g., in a groove and/or the passageway). As used herein, a “therapeutic agent” is a biologically active substance that may have a therapeutic effect when implanted. Exemplary therapeutic agents include, but are not limited to, anti-inflammatories, antimicrobials, cells, growth factors such as bone morphogenetic proteins (BMP), and analgesics. The therapeutic agent may be provided in a therapeutic agent carrier, which can act as a reservoir of the therapeutic agent. The therapeutic agent carrier may be, for example, a sponge, gel, liquid, polymer, or other type of material that holds the therapeutic agent therein for release, which may be immediate or gradual, into surrounding tissue after implantation. The therapeutic agent carrier may have any shape that can be placed in the slot and release therapeutic agent.
[0039] In another illustrative embodiment, a tibial implant may include a tibial insert and a base. The illustrative tibial insert and the base may be substantially similar to the previously-described tibial insert and base. For example, the illustrative tibial insert may include a medial articular surface, a lateral articular surface, and a central body defined between the medial and lateral articular surfaces, but does not include the previously-described post. The illustrative tibial implant also includes multiple types of stiffness-modifying features 120 formed in the tibial insert. For example, the illustrative tibial implant includes stiffness-modifying features 120 embodied as a groove and a passageway defined in the central body. The groove is defined in a top surface of the central body and is in fluid communication with, or otherwise connected to, the passageway. In such embodiments, the groove and the passageway may cooperate to form tabs of the central body, which may be moved or pressed inwardly into the passageway via a force applied to the central body.
[0040] In some embodiments, a therapeutic agent within a therapeutic agent carrier may be placed in one or more of the stiffness-modifying features 120 (e.g., in the groove and/or the passageway). In some embodiments, the illustrative tibial insert is configured such that high loads exerted on the tibial implant cause compression of the therapeutic agent carrier located in the stiffness-modifying feature 120 (e.g., the passageway) to release the therapeutic agent into surrounding tissues. For example, compressive loads on material adjacent to the groove may force the tabs inwardly into the passageway to compress the therapeutic agent carrier and release therapeutic agent. Such a configuration may, for example, reduce pain and inflammation associated with large impacts.
[0041] Referring now to
[0042] The tibial insert 300 may also include a therapeutic agent carrier positioned in the passageway 330 and a therapeutic agent stored in the therapeutic agent carrier. The tibial insert 300 also includes a pair of openings 350 located on an anterior side 352 of the central body 306. Illustratively, the openings 350 are located on a respective side (e.g., a medial and lateral side) of an opening 332 of the passageway 330 defined on the anterior side 352 of the central body 306. Each of the openings 350 may be sized to receive a tensioner, such as a suture. A suture may be passed through the openings 350 and tied to force the tabs 340 together. In other respects, the illustrative tibial insert 300 illustrated in
[0043] The previously described tibial inserts and components can be used to form so-called “monolithic” implants that are formed as integral implants. In some instances, a surgeon may wish to use a so-called “modular implant,” which has a tibial insert and a tibial base that are mechanically or otherwise interlocked together but separable without destroying either component.
[0044] An illustrative embodiment of a tibial base for a modular orthopaedic implant may be formed from, for example, a metal such as cobalt chrome or titanium. The overall stiffness of the illustrative tibial base is partially controlled by the material comprising the tibial base. The illustrative tibial base may also comprise additional features that affect the stiffness, including peripheral rails having a rail thickness, locking features having a locking feature thickness, a cement rail having a cement rail thickness, and a shape of a keel, a stem, and one or more fins. Each of these features may be adjusted to provide the desired stiffness of the tibial base, bearing in mind design constraints such as the overall geometry of the tibial base.
[0045] Another illustrative embodiment of a tibial base for a modular orthopaedic implant includes a platform configured for implantation into a surgically-prepared tibia of a patient. The platform includes a rail located about a periphery of the platform. The rail extends superiorly from the platform and, in some embodiments, may be configured to secure or couple with a tibial insert of the modular orthopaedic implant.
[0046] The illustrative tibial base includes stiffness-modifying features 120 embodied as slots or recesses formed in various locations to modify the overall stiffness of the tibial base so the formed implant transfers loads to the bone tissue in a manner that simulates natural bone loading. For example, the illustrative tibial base includes slots or recesses formed in the rail. Additionally, the illustrative tibial base includes slots or recesses formed in a top surface of the platform. It should be appreciated that one or more of the described slots may be shaped and sized to receive one or more therapeutic agents, which may or may not be in a therapeutic agent carrier, to elute therapeutic agent(s) following implantation.
[0047] Another illustrative embodiment of a tibial base for a modular orthopaedic implant includes a platform configured for implantation into a surgically-prepared tibia of a patient. The platform includes a rail located about a periphery of the platform. The rail extends superiorly from the platform and, in some embodiments, may be configured to secure or couple with a tibial insert of the modular orthopaedic implant.
[0048] The illustrative tibial base includes stiffness-modifying features 120 embodied as slots or recesses formed in the rail to adjust the overall stiffness characteristics of the tibial base and formed implant. In some embodiments, one or more of the slots or recesses may be embodied as a section of the rail having a reduced height relative to other sections of the rail.
[0049] In yet another illustrative embodiment of a tibial base for a modular orthopaedic implant, the illustrative tibial base may be similar to the previously-described tibial base but include fewer slots formed in a rail located on a periphery of a platform of the illustrative tibial base such that the overall stiffness of the illustrative tibial base is greater than the overall stiffness of the previously-described tibial base.
[0050] It should be appreciated that similar tibial bases may differ in where various slots are formed in the corresponding tibial base such that the similarly shaped tibial bases have different overall stiffness characteristics. For example, an illustrative tibial base may include a platform configured for implantation into a surgically-prepared tibia of a patient. The platform includes a rail located about a periphery of the platform. The rail extends superiorly from the platform and, in some embodiments, may be configured to secure or couple with a tibial insert of the modular orthopaedic implant. The illustrative tibial base includes slots or recesses formed in the rail and located so as to adjust the overall stiffness characteristics of the illustrative tibial base and formed implant. Similarly, another tibial base may include a different number of slots formed in a rail located on a periphery of a platform of the other tibial base or formed in different locations of its rail such that the overall stiffness of the other tibial base is different from the prior tibial base.
[0051] Referring now to
[0052] It should be appreciated that the previously described tibial bases with stiffness-modifying features can be coupled with tibial inserts that also include stiffness-modifying features in order to control the overall stiffness characteristics of a formed implant. Therefore, the overall stiffness characteristics of implants provided according to the present disclosure can be adjusted in many different ways. Illustrative ways of adjusting the overall stiffness characteristics of a tibial base and/or tibial insert, or a monolithic implant, include but are not limited to: selection of metal material and/or treatment for one or more of the components; selection of polymer material and/or treatment for one or more of the components; additive manufacturing to add varying degrees of flexibility in the metal and/or polymer material(s); and introducing slots or other openings with varying locations, orientations, depths, and widths. By adjusting the overall stiffness characteristics of implants to more closely simulate normal bone tissue loading, the risk of abnormal bone growth can be reduced.
[0053] Another embodiment of a tibial base may comprise a polymer, such as UHMWPE or PEEK, and have porous metal pads affixed to a bottom surface of the illustrative tibial base. For example, the illustrative tibial base may include multiple (e.g., four) separate porous metal pads attached to the bottom surface that each have a corresponding post. In some embodiments, the illustrative tibial base may include a keel extending inferiorly from the bottom surface. The keel may include a slot that extends superiorly, which splits the keel into two sections (e.g., medial and lateral sections). The slot may further adjust the stiffness of the tibial. Conversely, in another illustrative tibial base, the keel may be solid and not include a slot formed therein. Additionally, the other illustrative tibial base may include a single porous pad attached to the bottom surface. As such, described tibial bases may have different stiffness due to the inclusion of different stiffness-modifying features.
[0054] Referring now to
[0055] Referring now to
[0056] The inferior surface 606 is illustratively at least partially covered by a porous ingrowth surface. The porous ingrowth surface may comprise, for example, a porous metal, such as titanium, or polymer, such as PEEK, that has a porous structure to encourage tissue ingrowth into the material to fixate the tibial base 600 to the implantation site. In some embodiments, the porous ingrowth surface has stiffness-modifying features 120, such as slots or grooves 610, formed in the porous material to modify the stiffness of the porous ingrowth surface, and thus the overall stiffness characteristics of the formed implant. Illustratively, the slots 610 are defined in the porous ingrowth surface such that the slots 610 intersect each other to form a “mesh” of slots. Thus, it should be appreciated that the inferior surface 606 of base portions provided according to the present disclosure can have porous ingrowth surfaces with stiffness-modifying features to modify the overall stiffness characteristics of the base portion and the formed implant.
[0057] While the disclosure has been illustrated and described in detail in the drawings and foregoing description, such an illustration and description is to be considered as exemplary and not restrictive in character, it being understood that only illustrative embodiments have been shown and described and that all changes and modifications that come within the spirit of the disclosure are desired to be protected.
[0058] There are a plurality of advantages of the present disclosure arising from the various features of the method, apparatus, and system described herein. It will be noted that alternative embodiments of the method, apparatus, and system of the present disclosure may not include all of the features described yet still benefit from at least some of the advantages of such features. Those of ordinary skill in the art may readily devise their own implementations of the method, apparatus, and system that incorporate one or more of the features of the present invention and fall within the spirit and scope of the present disclosure as defined by the appended claims.