Single Lumen Microcatheter for Executing Plugs near Distal Terminus of Lumen

Abstract

A device using side holes which creates a plug upstream of the distal-most portion of said micro-catheters and thereby ameliorates the suboptimal outcomes associated with creating a plug upstream of a distal end hole via injecting embolics only at the distal-most portion of said catheters. A method of using same

Claims

1. A unitary single-lumen catheter comprising: an elongated tube defining a single lumen therethrough, said lumen comprising at least one angled side hole disposed proximal to a distal end hole; wherein said at least one angled side hole is flush with inner and outer surfaces of said elongated tube; a proximal hole; a proximal segment extending from said proximal hole until the distal end of said at least one side hole; a distal segment spanning from the distal end of said at least one side hole until said end hole; a governing element distal to said angled side hole, and proximal to said distal end hole; a detachment zone distal to said proximal hole and proximal to said angled side hole; a detachment element; and a removeable wire dimensioned to plug said distal end hole disposed within said lumen, wherein said detachment zone is capable of detachment of the distal segment of the catheter, distal to said detachment zone, from the proximal catheter.

2. The unitary single-lumen catheter of claim 1, wherein said governing element is attached to the distal end of said angled side hole.

3. The catheter of claim 2, wherein said governing element is capable of opening and closing the connection between the continuous inner lumen of said proximal segment and said distal segment.

4. A single-lumen catheter comprising: an elongated tube defining a single lumen therethrough, said catheter comprising: at least one angled side hole disposed proximal to a distal end hole, wherein said at least one angled side hole is flush with inner and outer surfaces of said elongated tube, a proximal hole, a proximal segment extending from said proximal hole until the distal end of said at least one side hole; a distal segment spanning from the distal end of said at least one side hole until said end hole; and a removeable wire with a detachable distal end, wherein said detachable distal end of said wire is capable of significantly obstructing flow within said single-lumen from said proximal segment into said of said distal segment until an adequate pressure is applied to displace said detachable distal end of said wire.

5. The catheter of claim 4, further comprising a detachment zone distal to said proximal hole and proximal to said at least one side hole.

6. The catheter of claim 5, further comprising a detachment element.

7. The catheter of claim 4, wherein when said detachable distal end of said wire is detached at the junction of the proximal segment of said catheter and the distal segment of said catheter, injectables injected under low pressures via said proximal end hole will be obstructed from entering said distal segment.

8. A medical device comprising: a single-lumen catheter comprising: an elongated tube defining a single lumen therethrough, said catheter comprising: an entirety of said single lumen compatible with an appropriate solvent; at least one of said dissolvable regions disposed proximal to a distal end hole, wherein said at least one side hole is flush with inner and outer surfaces of said elongated tube, a proximal hole, a proximal segment extending from said proximal hole until the distal end of said at least one dissolvable region; a distal segment spanning from the distal end of said at least one side hole dissolvable region until an end hole.

9. The catheter of claim 8, further comprising a governing element distal to said proximal segment.

10. The catheter of claim 8, further comprising a catheter detachment element.

11. The catheter of claim 10, wherein said detachment element is located between 0.1 cm and 15 cm from the junction of said proximal segment and said distal segment.

12. A single-lumen catheter comprising: an elongated tube defining a single lumen therethrough, said catheter comprising: at least one side hole disposed proximal to a distal end hole, wherein said at least one side hole is flush with inner and outer surfaces of said elongated tube; a proximal hole; a proximal segment extending from said proximal hole until the distal end of said at least one side hole; a distal segment spanning from the distal end of said at least one side hole until said end hole; and a removeable wire dimensioned to significantly obstruct the junction between said proximal segment and said distal segment.

13. The catheter of claim 12, further comprising a catheter detachment element.

14. The device of claim 12, wherein said wire has a detachment zone capable of detaching said wire at a desired position.

15. The device of claim 12, wherein said wire has a detachment zone capable of detaching said wire at a desired position, such as immediately distal to said side hole.

16. The device of claim 12, further comprising a temporary plug element capable of temporarily obstructing flow between said proximal segment and said distal segment.

17. The catheter of claim 12, wherein said proximal segment has a larger inner diameter than said distal segment.

Description

DETAILED DESCRIPTION OF THE DRAWINGS

[0022] FIG. 1 is a side view of the single lumen catheter of the current invention depicting a side hole, untapered end, a distal end hole, proximal catheter hole, and an optional microwire.

[0023] FIG. 1A shows a partial view of two embodiments of side hole 20.

[0024] FIG. 2 depicts the embodiment of FIG. 1, further including a breakaway or detachment element near the proximal side of the side hole, and a tapered end.

[0025] FIG. 2A depicts the embodiment of FIG. 2, further depicting optional microwire 60 disposed within breakaway or detachment element 110 in an uncoupled state.

[0026] FIG. 3 depicts the embodiment of FIG. 2 without the optional microwire.

[0027] FIG. 4 is a perspective view of the current invention further depicting a governing element proximal to the distal end.

[0028] FIG. 5 depicts the embodiment of FIG. 4, further including a breakaway or detachment element proximate to the proximal side of the governing element.

[0029] FIG. 6 is a perspective view of an alternate embodiment of the single lumen micro-catheter of the current invention depicting a zone of hydrogel coated on the exterior circumference proximal to the distal end instead of a side hole.

[0030] FIG. 7 depicts the embodiment of FIG. 6, further including a breakaway or detachment element 110 proximate to the proximal side of the hydrogel zone.

DETAILED DESCRIPTION OF THE INVENTION

[0031] The present invention uses an existing lumen element for a novel purpose. In particular, the present invention uses a hole on the side of a single-lumen micro-catheter (hereinafter side hole) for preparing a plug. While use of at least one side hole has been taught, the teaching had several potential limitations, as described above. FIG. 1 depicts the most basic version of the catheter, untapered, with a single side hole, but no governing valve. Alternatively, there may be multiple circumferential holes disposed about the same segment of the catheter.

[0032] As used in the present disclosure, the terms proximal end hole to distal end of side hole(s) define a proximal catheter segment. A proximal catheter portion is proximal to the end hole through a detachment site, and a distal catheter portion is from the detachment site through the end hole.

[0033] The novel use of side hole 20 is to build a plug proximal to the distal-most end hole 40 of the catheter. Said plug, when successfully deployed would prevent unwanted reflux of Onyx (or similar or equivalent), and would facilitate better distal penetration of the lesion. If there is unwanted proximal reflux, there can be flow of embolic material into normal branches more proximally, which can result in unwanted occlusion of said branch, tissue ischemia, disability and/or death. Said prevention of unwanted proximal flow ameliorates possible unwanted occlusions of normal vessels. Thus, the use is patentably novel.

[0034] The present invention can take several embodiments. Referring now to FIG. 1, the current invention is composed of a catheter 10, a side hole 20, a distal end hole 40, a proximal catheter hole 80, and a removeable wire 60 dimensioned to plug said distal end hole disposed within said lumen, wherein said detachment zone is a re-joinable coupling element capable of detachment from and reattachment to said catheter.

[0035] Referring now to FIG. 1A, side hole 20 may be perpendicular to catheter 10, such as perpendicular as depicted as side hole 21, or side hole 20 may be angled with respect to the longitudinal axis of catheter 10, as depicted by angled side hole 22. This embodiment takes a form similar to the design of the Transfrom (Stryker) and/or the Hyperglide/Hyperform (EV3/Covidien/Medtronic) balloon. FIG. 2 shows the embodiment of FIG. 1 with the addition of a detachment (or breakaway) element 110 between proximal end hole 80, side hole 20, and tapered end 30. Detachment element 110 may be a coupling, a score, a stressed area, or any other suitable means for detaching the distal end of catheter 10 using perpendicular force provided by the proximal end of the catheter 10. FIG. 3 shows the embodiment of FIG. 2 of the present invention without the wire 60.

[0036] However, the present invention as envisioned by embodying the general design of the Transform (Stryker) and/or the Hyperglide/Hyperform (EV3/Covidien/Medtronic) has no balloon enclosing contrast. It has a larger inner diameter until the end of the side hole, approximately 0.011 in., and smaller thereafter, approximately 0.008 in. Initial injections with a 0.008 in. wire in place allow the Onyx or other fluid to fill that segment of the vessel at the side hole, forming the plug; and will have a wire that will completely obstruct the inner lumen the distal tip of the micro-catheter while Onyx 34 (or equivalent) is injected, preventing obstruction of the distal tip of the micro-catheter from stagnant Onyx that would otherwise be contained in it. In the basic embodiment, if less than two minutes are allowed from initial plug injection until subsequent push injections, the Onyx in the distal tip of the catheter would not normally precipitate fully, and thus does not obstruct the catheter. Alternatively, the inner diameter of the catheter can be constant, and a distal segment of the wire can have a larger outer diameter. In another alternative, the wire and/or catheter can be of consistent diameters throughout, and the wire can have a detachment zone so that a distal segment of the wire, or a coil can be detached and left in the distal segment of the catheter, distal to the side hole. The proximal wire can then be removed, and the distal most wire will significantly obstruct flow beyond the side hole and out of the distal end hole until a sufficient plug has been formed and somewhat hardened around the side hole, which would thereby significantly obstruct further flow out of the side hole. This would result in slightly higher-pressure injections resulting in pushing out said distal and now disconnected wire or coil, and then additional liquid embolic can be injected as desired to penetrate a desired lesion being embolized, while said plug already formed prevents reflux of embolic material proximally. In the latter scenario the catheter may optionally be filled with an appropriate liquid embolic solvent prior to initial wire insertion. Nonlimiting examples of such solvents can include DMSO or D5W. For purposes of the present invention, appropriate solvents include DMSO, except for at least one dissolvable region that can comprise a side hole when said solvent is infused and dissolved the structure of at least one region. The wire can then be removed, allowing flow out the tip. In the event that due to some anatomical difficulties, an advancing a wire that far out is not desirable because of tortuosity and frail vessels that can cause perforation of the vessel; in other instances the wire can get stuck in the catheter after injection of Onyx 34, thus preventing the wire's removal and preventing the proper delivery of the Onyx 18 injection. In such cases, alternate embodiments of the present invention should be considered as preferred for those situations.

[0037] Referring now to FIG. 3, another embodiment in which the single lumen of the present invention takes the form similar to the design of the distal-most portion of the balloon lumen of the MicroVention Scepter balloon and/or the Micrus/Codman/Depuy Ascent balloon, the portion encompassing the valve beyond the balloon. However, the present invention embodies the general design of the MicroVention Scepter balloon and/or the Micrus/Codman/Depuy Ascent balloon, but as the present invention does not have a balloon, no balloon prep is necessary.

[0038] The present invention has a side hole in the lumen whereas the MicroVention Scepter balloon and/or the Micrus/Codman/Depuy Ascent balloon have balloons with a dual lumen design. The preferred embodiment of the present invention has a small channel that can be made at the end of the single lumen catheter, as that which only allows air to go out of it but does not allow contrast out in the Scepter, said channel incorporates one or more elements that allow dimethyl sulfoxide or less viscous Onyx 18 through, but NOT Onyx 34-which would instead flow out of said side hole. In most embodiments the present invention also contains a single lumen. In most embodiments the present invention, the balloon is optional.

[0039] As incorporated into the present invention, said mechanism is not dependent upon particle size. The difference between Onyx 34 and Onyx 18 is not related to particle size, but rather the concentration of the suspended material (8% vs. 6%). Thus, the concentration results in different viscosity, but does not differ in particle size, in the various formulations of precipitating hydrophobic inject-able liquid. Nonetheless, other embodiments that utilize particle size differences may be employed as well; optionally employing different embolic materials.

[0040] A modification of the second embodiment as described in 00037 uses a particular size/diameter and shape of a channel distal to the side hole that would allow passage of dimethyl sulfoxide (DMSO), and would allow passage of the less viscous embolic agent such as ONYX 18, but would not allow passage of Onyx 34 or the like.

[0041] Referring now to FIG. 4, the third embodiment of the present invention is composed of a catheter 10, a side hole 20, a distal end hole 40, a proximal catheter hole 80, and governing element 90. This embodiment a governing element 90 such as a flap valve, a push diaphragm, or other device capable of stopping Onyx flow from deploying out of the end hole 40 and thereby diverted to side hole 20. This valve can be positioned anywhere between said side hole and said end hole, in various embodiments, but is optimally immediately distal to the distal end of said side hole. This embodiment may incorporate the design of the Strata valve, or other valve. Using a standard micro-catheter with a valve on the inner lumen of the micro-catheter at the distal end of the side hole, that can be closed by a magnetic field created by an electric current applied after infusion of dimethyl sulfoxide, or may be closed by opened and closed by alternate mechanisms.

[0042] Said valve can be opened by removal of the electric current (after the Onyx 34 or similar is injected and an adequate proximal plug is created). In particular, said valve contains a magnet or other means inside the valve mechanism that allows the practitioner to change the opening setting of the valve as desired during a procedure.

[0043] Alternatively, non-magnetic micro-value technology may be employed. For example, a solenoid micro-valve may be employed. Said solenoid micro-valves use a coil of wire wound in a helix, like a compressed spring. A magnetic field is created by passing current through the solenoid. The placement of a metallic object within the coil and the ability to vary the current, allows said object to move. In short, a solenoid micro-valve is simply a solenoid with an actuator inside of it. The actuator is situated above the channel of a micro-fluidic device and pushes down on the ceiling of the channel to collapse it and obstruct its flow. Valves opened and closed by other compatible mechanisms can be used as well.

[0044] The valve can be semi-permeable/selectively permeable, or non-permeable. Said valve can be fixed and not able to open with selectively permeable material. Any valve which can open does so in response to pressure, magnetic field, or a combination thereof, and/or other triggers.

[0045] The third embodiment of the current invention is not anticipated because the Strata device includes a valve used to regulate the flow of cerebral spinal fluid (CSF) in a shunt system. The embodiment set forth above uses valves to regulate deployment of intravascular liquid embolic agents. Thus, while the Strata device has some of the same elements as the present invention, said elements are employed for non-obviously different purposes.

[0046] In additional embodiments, said valve may be opened by a certain fluid pressure and/or passage of a wire therethrough. Some embodiments may also have a side hole that is covered by a flap or valve that can be opened in a similar fashion. There can be a valve/flap covering said side hole, and an additional valve/flap with the lumen of said catheter, immediately distal to said side hole. This can allow infusion of a solvent with a wire in place, or under sufficient pressure to open both valves, in order to fill the entire catheter with said solvent. Subsequent initial injection of a liquid embolic can then be performed without a wire crossing said inner valve/flap, and under sufficient pressure to open only said side hole valve/flap, but not sufficient pressure to open said inner luminal valve/flap. This would result in initial injections of liquid embolic only out of said side hole, to create an optimal proximal plug. Once a sufficient proximal plug is formed and optionally partially hardened, said plug will also increase resistance to flow out of said side hole. Thereafter, liquid embolic can be injected under higher pressures, opening the intraluminal valve, and allowing flow of liquid embolic through the distal catheter segment, distal to said side hole, and out the distal end hole. Injection can then be continued until desired penetration of a lesion is achieved.

[0047] Referring again to FIG. 4, side hole 20 can be governed by the use of a semi-permeable membrane flap across the diameter of the catheter at the distal end of side hole 20. Said semi-permeable membrane is a type of biological or synthetic, polymeric membrane that will allow certain molecules or ions to pass through it by diffusion. In said embodiment, the side-hole closing flap may be used to cover end-hole 40, thus preventing Onyx from deploying through the distal catheter 10 and end hole 40, thereby directing it through side hole 20.

[0048] In particular, said flap is placed within the catheter 10 at the distal end of the side hole 20, such that a lumen wire can push it aside, but it will revert to its original (closed) position when said wire is removed. In some embodiments, said flap is permeable to liquid dimethyl sulfoxide, but not to any Onyx, but once a certain pressure is built up from the plug obstructing the side hole, the pressure of the Onyx column will push the flap open, and allow distal flow of Onyx. In other embodiments, the side hole may be covered with a substance that is not compatible with the desired solvent, and infusion of said solvent will cause said side hole covering to dissolve in vivo, thereby opening said side hole. Other methods of opening a side hole cover may be employed as well

[0049] FIG. 5 shows the embodiment of FIG. 4 with the addition of a detachment element 110 between proximal end hole 80 and side hole 20.

[0050] It should be noted that the term governing, as applied to the present invention, comprises a broad range of governing elements, generally distal to the proximal segment, These include anything that can open or close the connection (and flow) between the two segments: including a simple pressure valve, a valve with a different biocompatible solvent, a flap with at least one detachment zone, a controllable valve that can open and close at will, a wire obstruction element, a separate-element detachable DMSO non-compatible detachable plug, an implantable hydrogel plug that can swell and un-swell as desired.

[0051] Additionally, the catheter of the present invention may optionally comprise a catheter detachment element, being any element or device capable of making the distal tip of catheter separate from the proximal end.

[0052] Alternatively, the present invention incorporates the governor (or valve element) 90 such as that taught by Bi-stable micro-valve and micro-catheter system (U.S. Pat. No. 6,663,821 B2) or a similar valve. The present invention in a preferred embodiment employs a bi-stable micro-valve 90 of shape memory material that is operatively connected to a micro-catheter at the distal end of side hole 20. Said bi-stable micro-valve 90 includes tips that can be closed off until said valve 90 is in the desired position. Once it is in position it can be opened and closed. The system uses heat and/or pressure to open and close the micro-valve 90.

[0053] Referring now to FIG. 6, a further embodiment of the present invention is composed of catheter 10, end hole 40, proximal hole 80, and zone of hydrogel 100 coating the exterior circumference of catheter 10 proximal to end hole 40. In this embodiment, no side hole is required. Hydrogel zone 100 extends approximately 1 mm. to 3 cm. from the distal end hole, with a preferred extension of approximately 3 mm. to 10 mm. from the end hole. There may be a gap between said end hole and said hydrogel zone as well, which may be between 0.1 mm and 10 cm long. Said hydrogel can be allowed to swell in vivo, optionally with an additional stimulus. Once fully swollen said hydrogel may occlude said vessel along the hydrogel zone, thereby creating a proximal plug and preventing unwanted reflux of liquid embolic, when said liquid embolic is injected through said catheter and out said distal end hole.

[0054] FIG. 7 shows the embodiment of FIG. 6 with the addition of a detachment element 110 proximate to the proximal extent hydrogel zone 100.

[0055] The various embodiments of the present invention may be used by employing one or more of the following methods:

[0056] A method is disclosed for using the catheter for endovascular treatment of arteriovenous malformations and arteriovenous fistulas, comprising the steps of: [0057] (a) inserting said catheter with governing element in open (flow-through) position; [0058] (b) advancing said catheter to a target vessel proximal to a target lesion; [0059] (c) injecting a liquid embolic solvent into said catheter; [0060] (d) closing said governing element; [0061] (e) injecting a liquid embolic, which exits said side-hole, to form a plug around said side hole between said detachment zone and said distal end hole [0062] (f) stopping injection when opening of side hole is covered adequately with liquid embolic, and when adjacent vessel lumen is obstructed by said plug; [0063] (g) waiting until said plug is at least partially solidified [0064] (h) opening said governing element [0065] (i) injecting additional said liquid embolic until achieving desired penetration of said target lesion; [0066] (j) stopping injection when optimal amount of said liquid embolic is present in said lesion; and [0067] (k) removing said catheter from its proximal end, optionally detaching said distal catheter at said detachment zone during removal of proximal microcatheter. [0068] Alternatively:

[0069] A method is disclosed for using the catheter of the present invention embodiment for endovascular treatment of a lesion, wherein a governing element is capable of opening and closing the connection between the continuous inner lumen of the proximal segment and the distal segment, comprising the steps of: [0070] (a) inserting said catheter with governing element in open (flow-through) position; [0071] (b) advancing said catheter to a target vessel proximal to a target lesion; [0072] (c) injecting an appropriate liquid embolic solvent into said catheter to fill said catheter [0073] (e) closing governing element; [0074] (f) injecting liquid embolic to form a plug around said side hole between said detachment zone (when present) and said distal end hole [0075] (g) stopping injection when side hole is covered adequately with liquid embolic, and when adjacent vessel lumen is substantially obstructed by said plug; [0076] (h) waiting until said plug is partially solidified [0077] (i) opening said governing element [0078] (j) injecting additional said liquid embolic to penetrate said target lesion; [0079] (k) stopping injection when optimal amount of said liquid embolic is present in said lesion; and [0080] (l) removing said catheter from proximal end, while optionally simultaneously detaching the distal portion of said catheter at said detachment zone when present).

Alternatively:

[0081] A method of using the catheter of the present invention for endovascular treatment of a lesion, further comprising a detachment zone distal to said proximal hole, and proximal to said at least one side hole, said method comprising the steps of: [0082] (a) inserting said catheter; [0083] (b) advancing said catheter to a target vessel proximal to a target lesion; [0084] (c) optionally injecting a liquid embolic solvent through the length of said catheter, [0085] (d) advancing a wire with a distal detachable tip the same length of distance between the distal end of said side-hole and said distal end-hole [0086] (e) detaching said distal end of said wire, and removing the proximal end of said wire [0087] (f) optionally injecting a liquid embolic solvent through the length of said catheter [0088] (g) injecting a liquid embolic to form a plug around said side hole between said detachment zone (when present) and said distal end hole, said catheter distal to said side hole being substantially obstructed by said detached distal wire, thereby obstructing flow of liquid embolic through said distal catheter segment and out said distal end hole; [0089] (h) waiting until said plug is partially solidified [0090] (i) injecting additional said liquid embolic, with said plug at said side hole now having higher resistance then said wire in said distal catheter, causing said additional liquid embolic injection to push out said detached wire segment through said end hole [0091] (j) continuing liquid embolic injection until desired penetration of said target lesion is achieved; [0092] (k) stopping injection when optimal amount of said liquid embolic is present in said lesion; and [0093] (l) removing said catheter from its proximal end, optionally detaching said distal catheter at said detachment zone, when present, during removal of proximal microcatheter.

[0094] Although the invention has been described in detail in the foregoing embodiments for the purpose of illustration, it is to be understood that such detail is solely for that purpose, and that variations can be made therein by those skilled in the art without departing from the spirit and scope of the invention, except as it may be described by the following claims.