Fault current limiter
10680434 ยท 2020-06-09
Assignee
Inventors
Cpc classification
International classification
Abstract
A fault current limiter (FCL) includes at least one magnetisable core member and at least one AC magnetomotive force source configured to generate a varying magnetic flux in at least a portion of the at least one magnetisable core member. At least one static magnetomotive force source is positioned to provide a magnetic circuit within at least part of the at least one magnetisable core member and the AC magnetomotive force source and the static magnetomotive force source are relatively positioned to be orthogonal to each other. Typically the static magnetomotive force source may be a permanent magnet and the AC magnetomotive force source configured to generate a varying magnetic flux in both of first and second spaced core members.
Claims
1. A fault current limiter comprising: first and second ring cores, wherein each of the first and second ring cores are separated into ring core segments by a first plurality of air gaps; and a series of permanent magnets sandwiched between the first and second ring cores, wherein the series of permanent magnets are punctuated by air gaps, wherein a second plurality of air gaps are respectively positioned between each of the permanent magnets in the series of permanent magnets, and further wherein a third plurality of air gaps extend through each of the permanent magnets to separate each of the permanent magnets in the plurality of permanent magnets into first and second permanent magnet sections to form a respective pair of adjacent permanent magnets separated by an air gap in the third plurality of air gaps, wherein each of the air gaps in the third plurality of air gaps is aligned with a corresponding air gap in the first plurality of air gaps to segment the fault current limiter into segments.
2. A fault current limiter according to claim 1, wherein: the first and second ring cores comprise a first core member spaced from a second core member; and an AC magnetomotive force source is configured to generate a varying magnetic flux in both the first and second core members.
3. A fault current limiter according to claim 2, wherein: the first core member comprises a first closed magnetic circuit; and the second core member comprises a second closed magnetic circuit distinct from the first closed magnetic circuit.
4. A fault current limiter according to claim 3, wherein: at least one of the first and second closed magnetic circuits comprise core members spaced by air gaps.
5. A fault current limiter according to claim 4, wherein: the core members are segmented core members.
6. A fault current limiter according to claim 3, wherein: at least one permanent magnet is positioned to provide magnetic saturation in both the first and second closed magnetic circuits.
7. A fault current limiter according to claim 2, wherein: at least one permanent magnet is positioned to bridge a gap between the first and second core members.
8. A fault current limiter according to claim 1, wherein: at least one permanent magnet is positioned to provide a bifurcated magnetic field in an adjacent core member such that magnetic field direction in the adjacent core member branches in opposing directions at the junction with the at least one permanent magnet.
9. A fault current limiter according to claim 1, wherein: the series of permanent magnets comprise a permanent magnet having a magnetic dipole moment.
10. A circuit including the fault current limiter of claim 1.
11. An alternating current power system including the fault current limiter of claim 1.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) Prior Art
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DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
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(22) The first and second permanent magnets 2a, 2b are in a parallel arrangement and the first and second arms 1c, 1d, 1e, 1f are parallel arms in the frame arrangement. The flux set up by the first and second permanent magnets 2a, 2b forms a complete magnetic circuit through the soft magnetic material of the core 1 i.e. a magnetic field flows from the north pole of the first magnet 2a through the first core section 1a to the south pole of the second magnet 2b and the north pole of the second magnet 2b flows through the second core section 1b to the south pole of the first magnet 2a. Therefore the magnetic field flows in opposite directions in the first and second core sections 1a, 1b. The relative geometries of the core sections 1a, 1b and the permanent magnets 2a, 2b are so as to maximise the ratio of magnetic flux interacting to non-interacting volume of the core. Therefore, ideally under normal operating conditions the entire volume of the soft magnetic material of the core 1 remains in the magnetic saturated state.
(23) An AC magnetomotive force source 3, or AC conductive element is wound around a perpendicular arm of the first and second core 1a, 1b in a parallel arrangement so as to provide an AC coil. The AC magnetomotive force source 3 and the static magnetomotive force source 2a,2b are relatively positioned to be orthogonal to eachother. Therefore the longitudinal axis of the AC coil is orthogonal (or perpendicular) to the dipole moment of the magnet i.e. the north to south direction of the magnet. Alternatively this can be thought of as the coil being arranged to provide an orthogonal AC field to the DC field generated in the region of the core close to the pole face of the DC magnetomotive force source (e.g. permanent magnet). The important interaction between the AC and DC fields is where there is a parallel interaction between the AC and DC fields within the soft magnetic cores.
(24) Under normal operating conditions the AC current which passes along the AC coil experiences minimal impedance. As current passes along the AC coil a magnetic field in a direction perpendicular to the magnetic moment of the first and second permanent magnet is produced. As mentioned above this may also be defined with respect to the pole face whereby the AC field in the region near to the pole face of the permanent magnet is perpendicular to the DC magnetic field generated by the magnet at the pole face and in the region close to the pole face.
(25) The inductance L of the coil 3 can be approximated with the following equation:
L=.sub.0.Math..sub.r.Math.N.sup.2.Math.A/l,
where .sub.0permeability of free space (constant), .sub.rrelative permeability of the magnetic core 1, Nnumber of turns of the coil 3, Across section area of the coil 3, lmagnetic path length of the coil 3. The N, A and l are linked with the physical design of the coil 3 (inductor) thereby making it relatively difficult to change them gradually over a wide range. The permeability of free space .sub.0 is a constant. The relative permeability .sub.r is a measure of how easy the material of the core 1 can be magnetised and it is usually measured for closed magnetic circuits. The .sub.r varies with many factors, the most important being the level of magnetisation and for a ferromagnet material this can vary from tens of thousands (at the peak) to one (at extremely high magnetisation).
(26) Therefore, in normal operation the inductance of the AC coil 3 is low since the core (comprising of the first and second core sections 1a, 1b) is saturated by the presence of the magnetic circuit within the core caused by the magnet arrangement. When a fault condition occurs a high current (a fault current) flows through the AC coil 3 and the magnetic field generated by the AC coil 3 increases in magnitude and becomes strong enough to overcome the magnetic saturation in regions of the core where the AC field and permanent magnetic field interact in opposite directions, i.e. where the fields are subtractive.
(27) For example firstly considering the effect in the first section of the core 1a. When considering the positive half cycle of the AC signal, the magnetic field produced by the AC coil 3 is subtracted from the magnetic field produced by the permanent magnet 2a in the regions where the two fields oppose causing at least part of the region in the first core section to become unsaturated. However, when considering the region of the first core section 1a where the fields are in the same direction the core in this region is driven deeper into saturation, there is no change in the relative permeability, .sub.r in this region. Therefore the combined net effect provides a net increase in relative permeability .sub.r which, in accordance with equation 1, provides an increase in the AC coil inductance value. This increase in inductance limits the passage of the fault current through the coil 3.
(28) The second core section 1b functions in the same way, however the saturated and unsaturated portions are reversed compared to that of the first core section 1a. This results from the permanent magnetic fields in the second core section 1b being in opposing directions to those in the first core section 1a.
(29) When considering the effect of the negative half of the AC cycle on the first core section 1a, the first core section now behaves in the same way as the second core section 1b does for the positive half cycle i.e. the regions where the AC magnetic field and the permanent magnetic field coincided previously are now experiencing opposing fields, therefore the two fields subtract to give an unsaturated (or less saturated) region, and the regions which were opposing now coincide (adding to give a more saturated region). The inversion is also applied to the second core element 1b. It is noted that the cyclic nature of the AC current passed through the coil 3 causes the direction of the AC magnetic field to vary (or alternate) whereas the magnetic fields caused by the permanent magnets are fixed in direction, therefore they are said to be DC fields or static fields.
(30) Therefore for both halves of the AC cycle (i.e. the positive and negative parts), the overall effect of the magnetic fault current limiter is an increase in inductance of the AC coil 3 due to an increase in .sub.r of the core (in accordance with equation 1) as a fault current passes through the AC coil 3. Therefore the passage of the fault current can be limited for each half of the AC current cycle.
(31) The use of permanent magnets for the magnetomotive source elements 2a 2b can be extremely beneficial in that there is no requirement to use superconducting systems or electromagnets that require significant power supply. The concern with the use of permanent magnets is their potential de-magnetisation during a fault current event and the result that the FCL would thereafter not re-set to a usable state. This concern is ameliorated by the way in which the permanent magnets are incorporated into the magnetic circuit of the device. Although the permanent magnets 2a, 2b may experience brief periods of demagnetisation, they are not easily permanently demagnetised and spring back or re-coil into the original (or default) magnetised state following a fault current event.
(32) The static magnetomotive force sources (permanent magnets 2a, 2b) are positioned to provide a bifurcated magnetic field in the core 1a, 1b in which the field direction in the same core member branches in opposed directions at the junction with the static magnetomotive force source (permanent magnets 2a, 2b). This is shown most clearly in
(33) The use of one or more pairs of permanent magnetomotive force sources to bridge the gap between core members provided benefits also in that a low reluctance DC flux path is provided to aid saturation and protection of the magnets, whilst at the same time allowing high levels of flux linkage through the magnetic circuit to give good current limiting inductance during a fault. The ability to include magnets distributed in this way provides distributed DC mmf around the magnetic circuit, aiding core saturation.
(34) The implementation of shielding 4a, 4b, for example copper shims or plates (shown in
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(36) A coil 3 is wound around the whole core 1 which includes 1a and 1b such that the direction of AC flux is along the circumferential direction of the core 1 and orthogonal to the moments of the permanent magnets 2. The flux set up by adjacent permanent magnets 2 forms a complete magnetic circuit through the soft material of the core 1 above and below the ring of magnets 2. The relative geometries of the permanent magnets 2 and core members 1a, 1b (in this instance the core members are rings of soft core material) are such that the entire core 1 is saturated under normal operating conditions by the magnetic circuit provided by the magnet arrangement, so as to keep the inductance of the coil 3 at a minimal value. Under fault conditions the saturation is overcome in regions of the core 1 so as to give the core 1a higher net relative permeability so as to increase the inductance of the AC coil 3.
(37) For example, in the event of a fault condition the regions in the core where the DC/static magnetic field generated by the permanent magnet coincides with the AC magnetic field, the two fields are additive, thereby causing the core in these regions to saturate even deeper. However, in the regions where the DC/static magnetic field and the AC magnetic field oppose (i.e. flow in opposite directions) the AC field is subtracted from the permanent magnetic field and the core in these regions becomes less saturated and may even become unsaturated when the magnitude of the AC fault current is high. The net permeability of the core 1 is therefore increased causing the inductance of the coil 3 to also increase so as to prevent and/or limit the passage of fault currents through the AC coil 3. Since the AC signal is cyclic (having positive and negative half cycles) the AC magnetic field is caused to vary its direction depending on the half cycle and the direction of the magnetic field varies (or alternates) between opposing circumferential directions. Therefore, the regions of the core where the DC/static and AC magnetic fields were previously additive are now subtractive and vice versa. The symmetry of the system, therefore enables the core to provide the current limitation for either half of the AC current cycle and eliminates the need for two separate devices each dealing with only one half of the cycle (as is the case in
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(39) The device operates in the same way as the device in
(40) Firstly considering the core:
(41) Inner diameter200 mm
(42) Outer diameter280 mm
(43) Height15 mm
(44) Material typeSoft Magnetic silicon steel M4
(45) Next considering the Permanent Magnet:
(46) No. of poles: 6 equally spaced
(47) Inner diameter: 200 mm
(48) Outer diameter: 280 mm
(49) Height: 30 mm
(50) Material type Neodynium Iron Boron: 34/22
(51) Electric resistivity: 1.5e-006 m
(52) Finally considering the AC coil:
(53) Number of turns: 20 turns
(54) Total number of turns in the whole coil: 50
(55) Material type: copper
(56) The PMFCL modelled is shown in
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(60) The magnetic moments of adjacent permanent magnets (e.g. the first and second magnets 2a, 2b) are arranged in opposite directions. The flux set up by the first and second permanent magnet 2a, 2b forms a complete circuit with the two permanent magnets through the magnetisable core material 1 i.e. a magnetic field flows from the north pole of the first magnet 2a through the first arm of the first core 1a to the south pole of the second magnet 2b and a field flows from the north pole of the second magnet 2b through the first arm of the second core 1b to the south pole of the first magnet 2a. Therefore the magnetic field flows in opposite directions in the first arms of core 1 and core 21a, 1b. The same process occurs with the remaining arms of the double frame structure. The relative geometries of the core sections 1a, 1b and the permanent magnets 2a, 2b, 2c, 2d are such that under normal operating conditions the soft magnetic material of the core 1 remains saturated caused by the magnetic circuit generated by the permanent magnet arrangement.
(61) An AC coil 3 is wound around the first and second cores 1a, 1b so as to provide a magnetic field in a direction perpendicular to the magnetic moment of the first, second, third and fourth permanent magnets 2a, 2b, 2c, 2d.
(62) In normal operation the inductance of the coil 3 is low since the first and second cores 1a, 1b are saturated by the DC/static fields generated by the permanent magnet arrangement. When a fault condition occurs a high current (a fault current) flows through the AC coil 3 and the AC magnetic field generated by the AC coil 3 (that flows through the first and second core 1a, 1b) increases in magnitude and becomes strong enough to overcome the saturation in regions of the cores.
(63) For example, firstly considering the effect at the first arm of the first and second cores 1a, 1b; when considering the positive half cycle of the AC signal, the magnetic field produced by the AC coil 3 is subtracted from the magnetic field produced by the permanent magnet 2, therefore at least part of the region in the first arm of the first core 1a becomes unsaturated. However, when considering the first arm of the second core 1b during the positive half-cycle of the AC signal the first arm of the second core 1b gets saturated even deeper, with its impedance not changing. The overall effect is an increase in inductance of the AC coil 3 due to a net increase in .sub.r of the core (in accordance with equation 1) and an increase in inductance limits the passage of the fault current through the coil 3. When considering the negative half of the cycle the region in the first arm of the second core 1b becomes unsaturated and the first arm of the first core 1a becomes saturated again. Therefore, the overall effect is an increase in inductance of the AC coil 3 due to a net increase in .sub.r of the core 1 (in accordance with equation 1). Consequently, this arrangement responds to either half of the AC cycle.
(64) The three phase PMFCL has a more complicated configuration of the magnetic core 1. A popular core design for a three-phase transformer is the three-limb core shown in
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(72) The AC windings 3 are configured such that the AC fields chase each other. In such a case, and in the event of a fault condition, one half of the soft core 1a is driven further into saturation whilst the other half 1b is driven towards sub-saturation. Therefore in the event of a fault current, one half of the core 1 will be driven out of saturation causing the inductance to increase so as to limit the fault current to a safe level. The core 1 would react equally to either half of the AC waveform i.e. the positive half of the AC cycle would overcome saturation in one half of the magnetisable core and the negative half cycle would overcome saturation in the second half of the magnetisable core. The core is capable of resetting automatically following the fault event. This design can lead to an increase in flux leakage compared to an FCL core where the permanent magnetic material is more spacially distributed.
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(75) In the arrangements of
(76) Hysteresis is associated only with the pinning of domain walls during wall movement and so this component of loss would not exist or be greatly reduced in the core of this FCL arrangement.
(77) It will be appreciated that in further embodiments various modifications to the specific arrangements described above and shown in the drawings may be made. For example the permanent magnets can be embedded in a core formed of one single core section, whereby the magnets may be inserted into slots or other forms of recess.
(78) The core member may be formed of strip steel or other ferromagnetic metal alloy, a soft ferrite material or an amorphous or nanocrystalline soft magnetic alloy.
(79) The AC coil may be wound around the core in multiple configurations so as to provide an AC magnetic field which is orthogonal to the magnetic dipole moment of the core, for example when considering the embodiment of
(80) Eddy current heating in the electrically conductive permanent magnets may also be prevented by replacing the copper shims with another shielding means. For example the soft iron core itself may be laminated or formed using bonded compacted powders. Samarium Cobalt (SmCo) materials can be selected to give better performance at high temperatures with respect to Neodymium-Iron-Boron based rare earth alloys. Alternatively, when considering the ring arrangement the permanent magnets can be spaced apart by regions of the magnetic core (and not the magnets) and the AC windings can be wound only over the soft magnetic cores so as to reduce eddy currents and to reduce the length of the conductor required in the windings. In a further embodiment the rare earth magnet may not require the use of a shielding means.
(81) Disc, toroidal and picture frame core designs have been presented above. The picture frame shaped core can be formed by cutting the core material or, alternatively a picture frame shaped core can be formed by winding a magnetic material on a former, however this method results in a picture frame core having more rounded corners in comparison with the previous picture frame core. Alternative core designs may be used in the present invention. The magnetic material may be in the form of a lamination, film, strip, tape, ribbon, wire or the core may be formed by sintering pressing.
(82) It is clear that other core cross sections are suitable for use in the present invention and may include rectangular, circular, cruciform or cross-shaped, orthogonal and triangular.
(83) Instead of a stacked arrangement of core members, a chain arrangement comprising a plurality of core elements, each defining a central aperture, the core elements being joined together in order to create a closed magnetic circuit may be applied. The AC coil may be wound around each of the linked arm pairs in a series arrangement. The magnetic material may be in the form of a lamination, film, strip, tape, ribbon or wire or the core may be formed by sintering or pressing.
(84) The permanent magnet need not be made from electrically conducting rare-earth materials which possess a good re-coil capability. Alternatively, hard ferrites which are non-conducting oxides can be selected for the permanent magnet. This is a good alternative because it is considerably cheaper than the high energy rare-earth magnets and removes any need for the shims or plates to be implemented. However the size of the Fault Current Limiter for a given rating where hard ferrites are implemented would be substantially larger than when electrically conducting rare-earth materials which possess a good re-coil capability are implemented.
(85) When considering
(86) When considering
(87) A development of the core configuration shown in
(88) In the previous embodiments the AC coil is wound around the complete Fault Current Limiter core comprising the soft (the core) and the hard (the permanent magnet) components, however the AC windings can be wound around the soft magnetic core 1 only in the region of the soft magnetic core where the saturation is to be achieved, rather than just in one location or remote from this, or these, regions. This beneficially reduces the flux leakage from the soft cores.
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(90) The number of turns of the AC windings in the arrangements shown in
(91) Consideration can be given to the pitch of the winding i.e. the concentration of the winding at different regions of the core for a given number of turns of the coil, (whereby windings are placed closer together in regions that require a stronger magnetic field and windings are spaced apart at larger intervals where a reduced magnetic field strength is desired). The pitch is varied so as to uniformly take out 50% of the core during each half cycle. This variation of the pitch of the winding would also avoid regions of the core which are initially under-saturated thereby minimising the coil inductance under non-fault conditions.
(92) In an alternative embodiment the permanent magnets could be replaced by DC conducting or superconducting coils containing a soft magnetic or an air core. This would provide adjustability of the DC static magnetic flux. The interaction of the AC and DC fluxes are the same as described when selecting permanent magnet configuration. It is also envisaged that a combination of a DC coil and a permanent magnet can be implemented too.
(93) In an alternative embodiment of
(94) The embodiments of the invention may exist as multilayers of air gapped magnets and cores so as to form discrete sectors i.e. the core is formed from at least two segments which are arranged to form the core as a whole. The sectored, or air gapped core, has constructional benefits enabling a high current winding to be manufactured in sections or segments, whereby piece parts of the core sectors and corresponding coil sectors can be assembled to form the completed toroid structure.
(95) The present invention comprises combinations of features described with respect to different embodiments.
(96) Advantages include that the FCL is always ready as a) it responds equally to each half of the AC cycle and b) the permanent magnets are not easily permanently demagnetised, springing back to their original magnetic condition after a fault current event has occurred. The FCL greatly reduces the use of costly materials compared to the prior art and is also operable over a broad power range in single and three phase alternating power systems such that the FCL can be used in low power, (i.e. more numerous) applications and high power applications. Further, the relative orthogonal arrangement between the DC/static magnetomotive force source and the varying magnetomotive force source protects the permanent magnets and aids saturation of the core material since the DC/static magnetomotive force can be more distributed without increasing the AC reluctance of the core material (since the relative permeability of the permanent magnet material is low and is seen by the AC magnetomotive force as a high reluctance element in the magnetic circuit).
(97) It should be noted that the above-mentioned embodiments illustrate rather than limit the invention, and that those skilled in the art will be capable of designing many alternative embodiments without departing from the scope of the invention as defined by the appended claims. In the claims, any reference signs placed in parentheses shall not be construed as limiting the claims. The word comprising and comprises, and the like, does not exclude the presence of elements or steps other than those listed in any claim or the specification as a whole. The singular reference of an element does not exclude the plural reference of such elements except when specifically stated as such and vice-versa. The mere fact that certain features are recited in mutually different dependent claims does not indicate that a combination of these features cannot be used to advantage.