Machine for machining slabs
10675780 ยท 2020-06-09
Assignee
Inventors
Cpc classification
B23D45/02
PERFORMING OPERATIONS; TRANSPORTING
B28D1/20
PERFORMING OPERATIONS; TRANSPORTING
B23D47/12
PERFORMING OPERATIONS; TRANSPORTING
B23D45/10
PERFORMING OPERATIONS; TRANSPORTING
B28D1/003
PERFORMING OPERATIONS; TRANSPORTING
B23D45/028
PERFORMING OPERATIONS; TRANSPORTING
B28D1/04
PERFORMING OPERATIONS; TRANSPORTING
B23D47/08
PERFORMING OPERATIONS; TRANSPORTING
International classification
B28D1/04
PERFORMING OPERATIONS; TRANSPORTING
B23D45/10
PERFORMING OPERATIONS; TRANSPORTING
B23D47/08
PERFORMING OPERATIONS; TRANSPORTING
B23D47/12
PERFORMING OPERATIONS; TRANSPORTING
B23D45/02
PERFORMING OPERATIONS; TRANSPORTING
B28D1/20
PERFORMING OPERATIONS; TRANSPORTING
B28D1/00
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A machine (1) for machining slab materials (3) is described, comprising: a working plane (2) configured to support a slab material (3) to be machined; a first tool-holder electrospindle (11) associated to a respective supporting body (33), the first electrospindle (11) and the respective supporting body (33) being supported above said working plane (2) by a respective supporting equipment (12) perpendicularly with respect to the working plane (2) and configured to move the first electrospindle (11) and the respective supporting body (33) about a rotation axis (Z) perpendicular to the working plane (2); a moving apparatus (14) configured to move the equipment (12) in parallel to the working plane (2) and along directions (X, Y) perpendicular to one another; at least a second tool-holder electrospindle (45), rotationally and translationally integral with the first electrospindle (11), supported above the working plane (2) in parallel to the first electrospindle (11) by a respective supporting arm (47) slidably supported by the supporting body (33) of the first electrospindle (11); a first actuator device (55) active to move the supporting arm (47) and the second electrospindle (45) supported by the same towards and away from the first electrospindle (11) in parallel to the working plane (2) and along a direction substantially perpendicular to a cutting plane extending perpendicularly to the working plane (2); and a second actuator device (63) associated to the supporting arm (47) of the second electrospindle (45) and configured to move the second electrospindle (45) along a direction perpendicular to the working plane (2) independently of the first electrospindle (11).
Claims
1. A machine for machining slab materials comprising: a working plane configured to support a slab material to be machined; a first tool-holder electrospindle associated to and supported by a respective supporting body, the first electrospindle and the respective supporting body being supported above said working plane by a respective supporting equipment perpendicularly movable with respect to the working plane and configured to move the first electrospindle and the respective supporting body about a rotation axis perpendicular to the workingplane; a moving apparatus configured to move the supporting equipment in parallel to the working plane and along directions perpendicular to one another; a second tool-holder electrospindle, translationally movable with respect to the supporting body of the first tool-holder electrospindle, supported above saidworking plane and in parallel to the first electrospindle by a first supporting arm that supports the second tool-holder electrospindle, said first supporting arm being slidably supported by the supporting body of the first electrospindle; a first actuator device configured to act on the first supporting arm of the secondtool-holder electrospindle to move said first supporting arm and said second tool-holder electrospindle supported by the first supporting arm towards and away from said supporting body of the first tool-holder electrospindle in parallel to said working plane and along a direction perpendicular to a laying plane of a machining tool associated to the second tool-holder electrospindle and extending perpendicularly to the working plane; a second actuator device associated to said first supporting arm of said second tool-holder electrospindle and configured to move said second tool-holder electrospindle along a direction perpendicular to the working plane independently of the first tool-holder electrospindle; a third tool-holder electrospindle, translationally movable with respect to the supporting body of the first tool-holder electrospindle, supported above said working plane and in parallel to the first tool-holder electrospindle by a second supporting arm that supports the third tool-holder electrospindle, said second supporting arm being slidably supported by the supporting body of the first tool-holder electro spindle; a third actuator device configured to act on the second supporting arm of the third tool-holder electrospindle to move said second supporting arm and said third tool-holder electrospindle supported by the second supporting arm towards and away from said supporting body of the first tool-holder electrospindle in parallel to said working plane and along a direction perpendicular to a laying plane of a machining tool associated to the third tool-holder electrospindle and extending perpendicularly to the working plane; and wherein a housing zone of the first supporting arm and of the second supporting arm of said second and third tool-holder electrospindles is within the supporting body of the first tool-holder electrospindle, and wherein the first actuator device and the third actuator device are configured to insert and respectively extract the respective first supporting arm and second supporting arm into/from said housing zone.
2. The machine according to claim 1, wherein said housing zone of the first supporting arm of said second tool-holder electrospindle is defined in a hollow box-shaped portion of the supporting body of the first tool-holder electro spindle.
3. The machine according to claim 1, wherein the first actuator device is configured to move the first supporting arm of said second tool-holder electrospindle along said direction perpendicular to the laying plane of the machining tool associated to the second tool-holder electrospindle and extending perpendicularly to the working plane between: a first insertion position wherein the first supporting arm of said second tool-holder electrospindle is completely housed within said housing zone defined in the supporting body of the first tool-holder electrospindle; and a second extraction position wherein the first supporting arm of said second tool-holder electrospindle is at least partially extending in a cantilevered fashion out of the supporting body of the first tool-holder electrospindle.
4. The machine according to claim 1, wherein said third tool-holder electrospindle is supported above said working plane at a side opposite to said second tool-holder electrospindle.
5. The machine according to claim 1, further comprising: a fourth actuator device associated to the second supporting arm of said third tool-holder electrospindle and configured to move said third tool-holder electrospindle along a direction perpendicular to the working plane independently of the first and optionally of said second tool-holder electrospindle.
6. The machine according to claim 1, wherein said housing zone of the second supporting arm of said third tool-holder electrospindle is defined in a hollow box-shaped portion of the supporting body of the first tool-holder electrospindle.
7. The machine according to claim 1, wherein the third actuator device is configured to move said second supporting arm of said third tool-holder electrospindle along said direction perpendicular to the laying plane of the machining tool associated to the third tool-holder electrospindle and extending perpendicularly to the working plane between: a first insertion position wherein the second supporting arm of said third tool-holder electrospindle is completely housed within said housing zone defined in the supporting body of the first tool-holder electro spindle; and a second extraction position wherein the second supporting arm of said third tool-holder electrospindle is at least partially extending in a cantilevered fashion out of the supporting body of the first tool-holder electrospindle.
8. The machine according to claim 1, wherein the first supporting arm of said second tool-holder electrospindle is drawer-shaped.
9. The machine according to claim 1, wherein the first supporting arm of said second tool-holder electrospindle comprises at least one rod-shaped element slidably mounted in said housing zone defined in the supporting body of the first tool-holder electro spindle.
10. The machine according to claim 9, wherein the first supporting arm of said second tool-holder electrospindle comprises a pair of rod-shaped elements parallel to each other.
11. The machine according to claim 1, wherein the second supporting arm of said third tool-holder electrospindle is drawer-shaped.
12. The machine according to claim 1, wherein the second supporting arm of said third tool-holder electrospindle comprises at least one rod-shaped element slidably mounted in said housing zone defined in the supporting body of the first tool-holder electrospindle.
13. The machine according to claim 12, wherein the second supporting arm of said third tool-holder electrospindle comprises a pair of rod-shaped elements parallel to each other.
14. The machine according to claim 1, wherein the movable first and second supporting arms of said second and of said third tool-holder electrospindles at least partially interpenetrate with each other in the housing zone defined in the supporting body of the first tool-holder electrospindle.
15. The machine according to claim 1, wherein the first supporting arm of said second tool-holder electrospindle is slidably supported externally to the supporting body of the first tool-holder electro spindle.
16. The machine according to claim 15, wherein the first supporting arm of said second tool-holder electrospindle comprises at least one rod-shaped element slidably mounted externally to the supporting body of the first tool-holder electro spindle.
17. The machine according to claim 1, wherein the second supporting arm of said third tool-holder electrospindle is slidably supported externally to the supporting body of the first tool-holder electro spindle.
18. The machine according to claim 17, wherein the second supporting arm of said third tool-holder electrospindle comprises at least one rod-shaped element slidably mounted externally to the supporting body of the first tool-holder electro spindle.
19. The machine according to claim 1, wherein said second tool-holder electrospindle is translationally integral with the respective first supporting arm along a moving direction of the arm in parallel to the working plane.
20. The machine according to claim 1, wherein said third tool-holder electrospindle is translationally integral with the respective second supporting arm along a moving direction of the arm in parallel to the working plane.
21. The machine according to claim 1, wherein said second tool-holder electrospindle is supported below the respective first supporting arm near one of the free end portions of the first supporting arm.
22. The machine according to claim 1, wherein said third tool-holder electrospindle is supported below the respective second supporting arm near one of the free end portions of the second supporting arm.
23. The machine according to claim 1, wherein the supporting body of the first tool-holder electrospindle is fixed to an end of the supporting equipment of the first tool-holder electrospindle proximal to the working plane and wherein the first tool-holder electrospindle is pivotally connected to said supporting body.
24. The machine according to claim 1, comprising a manipulator group of a slab material to be machined or machined, rotationally and translationally integral with said first tool-holder electrospindle.
25. The machine according to claim 24, wherein said manipulator group is positioned in parallel to a laying plane of a machining tool associated to the first tool-holder electrospindle, and frontally with respect to said first tool-holder electrospindle.
Description
BRIEF DESCRIPTION OF THE FIGURES
(1) Additional features and advantages of the present invention will become more clearly apparent from the following description of a preferred embodiment thereof, made hereinafter, for illustrating and not limiting purposes, with reference to the attached drawings. In such drawings:
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DETAILED DESCRIPTION OF A CURRENTLY PREFERRED EMBODIMENT OF THE INVENTION
(14) With reference to
(15) The slab material 3 which may be machined with the machine 1 can be a natural stone material, such as for example marble, an agglomerated stone material, a ceramic or glass material without this being in any way limiting.
(16) The machine 1 comprises a working plane 2 configured to support the slab material 3 to be machined, for example a slab of marble.
(17) The working plane 2 can for example be defined by the upper surface 4a of a conveyor belt 4 supported in a conventional manner by a frame 5.
(18) In an alternative preferred embodiment, not shown, the working plane 2 can be defined by a fixed table supported by a frame in a way known per se.
(19) The conveyor belt 4 is operatively connected to a second conveyor belt 6 configured to feed the slab material 3 to be machined to the working plane 2 and to a third conveyor belt 7 configured to transport pieces 8 obtained from the slab material 3 by means of the machine 1 towards further machining operations, towards storage or towards packaging.
(20) Preferably, the conveyor belts 6 and 7 are supported by respective frames, conventional per se, indicated at 9 and 10.
(21) In this way, it is advantageously possible to speed up as much as possible the feeding and removing operations of the pieces to/from the working plane 2, as required in the case of large-scale production of pieces 8 of standard dimensions required to the machine 1.
(22) Thus, for example, the pieces 8 can be marble tiles of standard dimensions. In the preferred embodiment illustrated in
(23) Alternatively, the working plane 2 can be motorised and rotatable about the vertical direction, in which case it is necessary to equip the conveyor belt 4 (or the table) with a suitable moving apparatus.
(24) The machine 1 comprises a first tool-holder electrospindle 11 supported above the working plane 2 by a respective supporting equipment 12 perpendicularly movable with respect to the working plane 2.
(25) The first electrospindle 11 directly rotates a machining tool, for example a respective cutting disc 35, and comprises a motor 36, preferably a liquid-cooled electric motor of very small size (see
(26) In order to carry out other machining operations on the slab, such as for example drilling or grinding, the machining tool driven by the first electrospindle 11 can be an end mill (as illustrated for example in
(27) In this case, the electrospindle 11 is preferably and advantageously provided with gripping means for a tool-holder connection so as to associate an additional machining tool to the drive shaft of the motor 36.
(28) The machine 1 further comprises a moving apparatus 14 configured to move the first electrospindle 11 and the respective supporting equipment 12 in parallel to the working plane 2 and along directions perpendicular to one another (see
(29) According to the conventions used in the art and as outlined above, these translation directions perpendicular to one another and parallel to the working plane 2 will be designated hereinafter as direction or axis X and direction or axis Y.
(30) In a manner conventional per se, the machine 1 further comprises a supporting structure 15 having the function of maintaining the first electrospindle 11 and the respective supporting equipment 12 and moving apparatus 14 suspended above the working plane 2 on which the slab material 3 to be machined is positioned.
(31) In the preferred embodiment shown in
(32) Preferably, the moving apparatus 14 comprises a motorised carriage 18, configured to be moved on the bridge 16 in parallel to the axis X by the action of a respective actuator device 19 (see
(33) In this way, the actuator device 19 is configured to move along the axis X the motorised carriage 18 and the elements of the machine 1 associated thereto. Preferably, the movement of the motorised carriage 18 along the bridge 16 (direction X) is advantageously guided thanks to the engagement of respective carriages 78, fixed to the motorised carriage 18, with respective linear guides or sliding blocks 79 fixed on the bridge 16 (see
(34) In this way, it is advantageously possible to have a precise movement along the horizontal direction and along the axis X of the motorised carriage 18 and of the components associated thereto (the first electrospindle 11 and the respective supporting equipment 12).
(35) Preferably, the linear guides 79 and in general the upper part of the bridge 16 are advantageously protected from the outside by means of a pair of protective casings 80, 81 preferably of the bellows type and positioned at opposite sides of the motorised carriage 18.
(36) In turn and in an equally conventional manner not shown in the figures, the bridge 16 is movable along runways 82, 83 supported by the vertical supporting structures 17a, 17b perpendicularly to the bridge thanks to the action of an actuator device, conventional per se and not shown, configured to move the bridge 16 in parallel to the axis Y.
(37) The supporting equipment 12 of the first electrospindle 11 is preferably housed in a protective casing 13 and is movable perpendicularly to the working plane 2.
(38) Preferably, the supporting equipment 12 comprises a supporting body 22, preferably substantially plate-shaped, driven along a direction perpendicular to the working plane 2 by a respective actuator device 23 supported by the carriage 18 and arranged in the upper part of the supporting equipment 12 (see
(39) Preferably, the supporting equipment 12 also has the function of guiding supply lines conventional per se, not shown, towards the first electrospindle 11.
(40) In a way known per se, these supply lines preferably comprise at least one electrical supply line and at least one supply line of a cooling fluid, for example water, intended to cool the machining tool driven by the first electrospindle 11 (for example the cutting disc 35) and the cutting discs of the additional electrospindles of the machine 1 which will be further described hereinafter. Preferably, the supply lines are fixed to the body 22 in a conventional manner. Preferably, the actuator device 23 of the supporting equipment 12 is a linear actuator and comprises an electric motor 24 which rotates a ball screw 26 by means of a gear motor 25, preferably having zero clearance.
(41) In the preferred embodiment illustrated, the ball screw 26 is fixed to the body 22 of the supporting equipment 12 and is in screwing engagement in a nut screw block 84 fixed to the motorised carriage 18.
(42) Preferably, the movement of the supporting equipment 12 along the vertical direction (direction Z) is advantageously guided thanks to the engagement of respective carriages 27, fixed to the motorised carriage 18, with respective linear guides or sliding blocks 28 fixed to the body 22 (see
(43) In this way, it is advantageously possible to have a precise movement along the vertical direction (axis Z) of the supporting equipment 12 and of the first electrospindle 11 associated thereto.
(44) The supporting equipment 12 movable perpendicularly to the working plane 2 is also configured to move the first electrospindle 11 about the axis Z perpendicular to the working plane.
(45) According to the conventions in use in the art and as illustrated above, such a direction of rotation (illustrated with a double arrow in
(46) To this end, the supporting equipment 12 comprises a respective actuator device 29 supported by the supporting equipment 12 and preferably arranged in the lower part of the substantially plate-shaped body 22 (see
(47) Preferably, the actuator device 29 comprises an electric motor 30, preferably, of the brushless type, which rotates the first electrospindle 11 about the axis Z by means of a gear motor 31 having parallel axes, preferably with zero clearance.
(48) Preferably, the gear motor 31 is ring-shaped and comprises a central through hole 32 in which electrical power cables and the ducts for supplying the cooling fluid (not illustrated) necessary for the operation of the first electrospindle 11 and of the additional electrospindles of the machine 1 are received, which electrospindles will be further discussed hereinafter.
(49) Preferably, the gear motor 31 comprises a fixed upper part 31a associated to the supporting equipment 12 and a lower part 31b movable with respect to the supporting equipment 12.
(50) In the preferred embodiment illustrated, the first electrospindle 11 is rotatably mounted on a supporting body 33, which is in turn preferably provided with a fork-shaped end 34.
(51) Preferably, the supporting body 33 is fixed to a lower end of the supporting equipment 12 of the first electrospindle 11 proximal to the working plane 2 (see
(52) More specifically, the electrospindle 11 is rotatably mounted in the fork-shaped end 34 of the supporting body 33 about a respective axis (or direction) of rotation R, perpendicular to the vertical axis Z, by means of rotation pins, not shown.
(53) In practice, the first electrospindle 11 and the cutting disc 35 are rotatable with respect to the supporting body 33 about the axis R (the supporting body 33, on the other hand, does not rotate about the same axis or direction of rotation R).
(54) In the preferred embodiment illustrated, the supporting body 33 is in turn preferably fixed to the mobile part 31b of the gear motor 31 supported in the lower part of the supporting equipment 12 and with which it is rotationally integral about the axis Z.
(55) In this way, it is advantageously possible to have a precise movement of the supporting body 33 and of the first electrospindle 11 supported by the same (and further rotatably mounted thereon) about the axis Z (rotation axis W) so as to achieve the desired cutting direction.
(56) In the preferred embodiment illustrated in the figures, the machine 1 comprises a motor 37 configured to move the first electrospindle 11 about the rotation axis R to vary the angle of inclination of the electrospindle 11 with respect to a plane perpendicular to the working plane 2 on which the slab material 3 to be machined is arranged.
(57) In this way, the cutting disc 35 of the first electrospindle 11 can be moved according to an additional direction of movement, indicated in the figures with the double arrow R, to easily make, for example, inclined cuts with respect to the vertical, horizontal cuts, drilling operations when the machining tool is an end mill or edge-shaping of the slab material 3 when the machining tool is a grinder.
(58) Preferably, the cutting disc 35 is at least partially enclosed in a protective casing 38 as shown in the figures.
(59) In the preferred embodiment illustrated, the machine 1 comprises a manipulator group 39 of the slab material 3 to be machined and/or of the pieces 8 obtained therefrom, rotationally and translationally integral with the first electrospindle 11.
(60) In particular, the manipulator group 39 exerts the advantageous function of moving the slab material 3 to be machined and/or the pieces 8 obtained from such material, in particular picking them up from the working plane 2 or repositioning them back thereon according to the operations to be carried out.
(61) Preferably, the manipulator group 39 is arranged in parallel to a cutting plane extending perpendicularly to the working plane 2 and frontally with respect to the first electrospindle 11.
(62) In this way and as will become more clearly apparent hereinafter, the manipulator group 39 is able to move the slab material 3 to be machined and/or the pieces 8 obtained therefrom in an operative configuration of the machine 1 wherein the cutting disc 35 is in a non-operative position.
(63) In a particularly preferred embodiment, the manipulator group 39 is incorporated in, or directly fixed to, the protective casing 38 of the cutting disc 35 driven by the first electrospindle 11.
(64) More preferably, the manipulator group 39 is incorporated in, directly fixed to, a front closing door 44 of the protective casing 38 pivotally mounted on the casing itself (closing door removed in
(65) Preferably, the manipulator group 39 comprises gripping means 40 of the suction type, preferably of the pneumatic type (see in particular
(66) In the preferred embodiment shown in the figures, the gripping means 40 are provided with a plurality of pneumatically-activated suction cups, and can be rotated between an initial non-operative position, wherein the suction cups cannot interact with the slab material 3 independently of the position of the supporting equipment 12 of the first electrospindle 11, and a final operative position, wherein the suction cups may engage the upper surface of the slab material 3 when the supporting equipment 12 of the first electrospindle 11 is lowered along the axis Z towards the slab material 3.
(67) Thanks to this preferred configuration of the manipulator group 39, the gripping means 40 are translationally and rotationally integral with the first electrospindle 11 and are therefore rotatable therewith about the axis R between a first non-operative position and a second operative position.
(68) More particularly, the first non-operative position of the gripping means 40 is preferably vertical, as shown in
(69) Conversely, the second operative position of the gripping means 40 is preferably horizontal, perpendicular to the cutting plane and parallel to the working plane 2, as shown in
(70) The rotation of the first electrospindle 11, and therefore of the gripping means 40 may preferably vary between about 0 and about 90.
(71) Preferably, as is shown in the attached figures, the motor 37 which rotates the first electrospindle 11 about the axis R is at least partially integrated with at least one of the rotation pins.
(72) Preferably, the motor 37 is a brushless motor. Moreover, the motor 37 preferably comprises a reducer (not shown in the figures) preferably with a zero clearance.
(73) Preferably, the suction cups are defined in the gripping means 40 by one or more gaskets which delimit one or more areas on the surface of the closing door 44 of the casing 38 (the surface that can be facing in parallel to the working plane 2 and to the upper surface of the slab material 3 arranged thereon).
(74) Preferably, the areas delimited by the gaskets have a closed perimeter, for example circular, rectangular, or having a different shape.
(75) In the preferred embodiment illustrated and as can be better seen in
(76) Preferably, the manipulator group 39 also comprises air suction means (not shown) in fluid communication with the aforementioned portions wherein they are capable of creating a predetermined vacuum degree in a conventional manner, for example by means of a vacuum pump or a Venturi tube.
(77) Preferably, the closing door 44 of the casing 38 and the plate 85 fixed thereto are also provided with a through hole (which in
(78) When the gripping means 40 are in the operative position, and therefore preferably horizontal, and are brought together with the electrospindle 11 by the vertically movable supporting equipment 12 in abutment against the upper surface of the slab material 3, the air suction means are activated so as to generate a depression within the volumes delimited by the slab material 3 and by the gaskets 41a, 41b, 42a and 42b.
(79) Preferably, the depression is adjusted to obtain an effective suction effect which allows to lift the slab material 3 along the axis Z together with the first electrospindle 11.
(80) Preferably, the manipulator group 39 further comprises one or more intercepting valves (not shown) of the air flow from and towards the air suction means.
(81) The intercepting valves are preferably solenoid valves and each one of them may be operated independently from the others to cause a depression in just one of the suction cups, for example in the couples of suction cups defined by the gaskets 42a and 42b, or in all of the suction cups defined by the gaskets 41a, 41b and 42a, 42b.
(82) The solenoid valves can be outside of the closing door 44, or alternatively they can be arranged on the same door, in the plate 85, within a housing associated to the door or to the plate, or further on other parts of the casing 38.
(83) In the preferred embodiment illustrated in the attached figures, the machine 1 further comprises a second and a third tool-holder electrospindle, 45, 46, rotationally and translationally integral with the first electrospindle 11 and supported above the working plane 2 in parallel to the first electrospindle 11 by respective supporting arms 47, 48 slidably supported by the supporting body 33 of the first electrospindle 11 associated, as described above, to the supporting equipment 12.
(84) The second electrospindle 45 directly rotates a respective second cutting disc 49 and comprises a motor 50, preferably a liquid-cooled electric motor of very small size.
(85) In a totally similar way, the third electrospindle 46 directly rotates a respective third cutting disc 51 and comprises a motor 52, preferably a liquid-cooled electric motor of very small size.
(86) Preferably, the cutting discs 49 and 51 are at least partially enclosed in respective protective casings 53, 54 as schematically shown in the figures.
(87) Preferably, the second and the third electrospindles 45, 46 are supported by the respective supporting arms 47, 48 at opposite sides with respect to the first electrospindle 11.
(88) In this way, it is advantageously possible to obtain a symmetrical and balanced distribution of the masses involved to the benefit of the operation stability of the machine 1.
(89) As mentioned above, the supporting arms 47, 48 are movable and slidably supported by the supporting body 33 of the first electrospindle 11.
(90) In particular, the supporting arms 47, 48 are sliding with respect to the supporting body 33 along a predetermined direction substantially parallel to the working plane 2.
(91) Preferably, the second and the third electrospindles 45, 46 are fixed at respective free end portions 47, 48 of the supporting arm 47, 48.
(92) In this preferred embodiment, therefore, the second and the third electrospindle 45, 46 are translationally integral with the respective supporting arms 47; 48 along a moving direction of the arms in parallel to the working plane 2.
(93) In particular, the second and the third electrospindle 45, 46 are preferably supported below the respective supporting arm 47, 48 near the free end portion 47, 48 thereof.
(94) In the preferred embodiment illustrated, a housing zone 33 of the supporting arms 47, 48 is defined in the supporting body 33 of the first electrospindle 11.
(95) In particular, the housing zone 33 is preferably defined in a substantially hollow box-shaped portion of the supporting body 33 of the first electrospindle 11.
(96) Preferably, the box-shaped portion of the supporting body 33 is substantially parallelepipedic and is open at two opposed lateral faces, which are crossed by the supporting arms 47, 48 (see in particular
(97) Preferably, the box-shaped portion of the supporting body 33 therefore comprises a pair of opposite plates, respectively upper 33a and lower 33b, and a pair of lateral plates 33c.
(98) The upper and lower plates 33a, 33b are connected to the lateral plates 33c by means of known fixing means, for example by screws or bolts 33d.
(99) In this way, it is advantageously possible to combine adequate characteristics of rigidity and strength of the box-shaped portion of the supporting body 33 and characteristics of reduced weight of the same and consequent constructive simplicity and reduced costs of the machine 1.
(100) Preferably, the supporting arms 47, 48 of the second and third electrospindle 45, 46 are substantially drawer-shaped.
(101) Thanks to this configuration, the supporting arms 47, 48 can be slidably mounted in the housing zone 33 of the supporting body 33 and easily guided therein with a drawer-like sliding as will be illustrated in the following.
(102) Preferably, each of the supporting arms 47, 48 comprises a pair of rod-shaped elements 47a, 47b and 48a, 48b.
(103) Preferably, the rod-shaped elements 47a, 47b of the supporting arm 47 and the rod-shaped elements 48a, 48b of the supporting arm 48 are fixed to and extend in a cantilevered fashion from a respective substantially vertical plate 86, 87 which closes the free end 47, 48 of each of the supporting arms 47, 48.
(104) Preferably, the rod-shaped elements 47a, 47b, 48a, 48b of each supporting arm 47, 48 are supported in parallel and at a predetermined distance from each other by the respective plate 86, 87.
(105) These rod-shaped elements 47a, 47b, 48a, 48b are slidably mounted in the housing zone 33 defined in the supporting body 33 of the first electrospindle 11, and in particular in the substantially hollow box-shaped portion of the supporting body 33.
(106) In particular, the rod-shaped elements 47a, 47b; 48a, 48b comprise respective sliding guides 47; 48 which are sliding in blocks 47; 48 preferably fixed to the bottom plate 33b of the substantially hollow box-shaped portion of the supporting body 33.
(107) Alternatively, it may be foreseen that the blocks are fixed to the rod-shaped elements 47a, 47b, 48a, 48b and that the sliding guides are fixed to the bottom plate 33b of the substantially hollow box-shaped portion of the supporting body 33 (i.e. a sliding coupling having a reversed kinematic motion may be provided).
(108) In this way, it is advantageously possible to achieve a guided sliding substantially of a drawer-like type of the supporting arms 47, 48 in the housing zone 33 defined in the supporting body 33.
(109) In the preferred embodiment illustrated, the supporting arms 47, 48 are configured to at least partially interpenetrate with each other in the housing zone 33.
(110) Preferably, the rod-shaped elements 47a, 47b of the supporting arm 47 and the rod-shaped elements 48a, 48b of the supporting arm 48 are suitably laterally offset along the respective sliding plane in such a way as to allow said at least partial mutual interpenetration within the housing zone 33.
(111) In particular, each of the supporting arms 47, 48 is slidable between a first insertion position wherein the arm is substantially completely housed in the housing zone 33 as shown in
(112) In an alternative embodiment (not shown), the movable supporting arm of the second electrospindle 45 and/or the movable supporting arm of the third electrospindle 46 is substantially telescopic.
(113) Preferably, the rod-shaped elements 47a, 47b and 48a, 48b of the supporting arms 47, 48 are hollow and each of them is preferably formed by a respective elongated box-shaped body, substantially parallelepipedic and having a quadrangular section, as shown in
(114) In this way, the rod-shaped elements 47a, 47b, 48a, 48b are structurally capable to support the weight of the second and of the third electrospindle 45, 46 and also advantageously have a reduced weight and cost to the benefit of the functionality and cost of the machine 1.
(115) In this way, it is also advantageously possible to support all the electrospindles 11, 45 and 46 of the machine 1 with a machine which is structurally simple and of small size and having an improved operational stability thanks to the reduced forces of inertia involved.
(116) Preferably, each of the supporting arms 47, 48 further comprises a plate 47; 48 fixed above the respective rod-shaped elements 47b, 47a; 48b, 48a.
(117) Advantageously, the plate 47; 48 allows to stiffen each of the supporting arms 47, 48 closing at the same time the zone defined between the rod-shaped elements 47a, 47b, 48a, 48b.
(118) As is shown in
(119) The machine 1 comprises actuator devices 55, 55 configured to act on the supporting arm 47 and, respectively, on the supporting arm 48 and configured to move independently from each other each of the supporting arms 47, 48 (and, consequently, the additional electrospindles 45 and 46 supported by the same) towards and away from the supporting body 33 of the first electrospindle 11 in parallel to the working plane 2 and along a direction substantially perpendicular to a cutting plane extending perpendicularly to the working plane 2.
(120) In particular, the actuator devices 55, 55 are configured to act on the supporting arms 47, 48 and are configured to insert/extract the respective supporting arm 47, 48 into/from the housing zone 33.
(121) Preferably, the actuators devices 55 and 55 configured to act on the supporting arms 47, 48 are respectively identical and symmetrical with each other as shown in greater detail in
(122) Making now reference in particular to
(123) Preferably, the actuator device 55, 55 is a linear actuator, more preferably of the ball screw drive type.
(124) More particularly, the actuator device 55, 55 comprises an electric motor 56, 56 which rotates by means of a geared motor, preferably of the zero-clearance type, a ball screw 58, 58 which is in engagement with a nut screw 59, 59 fixed to the respective supporting arm 47, 48 of the electrospindles 45, 46 (see
(125) Preferably, the nut screw 59, 59 is arranged at an end portion of the rod-shaped element 47a, 48b which is laterally outermost of each pair of rod-shaped elements 47a, 47b and 48a, 48b of the supporting arms 47; 48 (see
(126) According to this preferred configuration of the actuator devices 55, 55, each of the ball screws 58, 58 is associated to a respective lateral plate 33c of the box-shaped portion of the supporting body 33 (see
(127) In the preferred embodiment illustrated and thanks to the laterally offset position of the supporting arms 47, 48 along their sliding plane, it is advantageously possible to arrange the electric motors 56, 56 of the actuator devices 55, 55 laterally to each supporting arm 47, 48 in specific recesses defined between the arms and the lateral faces (defined by the plates 33c) of the box-shaped portion of the supporting body 33 (see
(128) Thanks to the preferred configuration of the actuator devices 55, 55 described above, it is also advantageously possible to achieve a precise movement along the horizontal direction of the supporting arms 47, 48 of the electrospindles 45, 46 whose movement in parallel to the working plane 2 is preferably and advantageously further guided by the sliding guides 47, 48 and by the blocks 47, 48.
(129) The above actuator devices 63, 63 are respectively associated to the supporting arms 47 and 48 and are configured to move each of the additional electrospindles 45 and 46 independently from each other along a direction substantially perpendicular to the working plane 2.
(130) Preferably, the actuator devices 63 and 63 associated to the supporting arms 47, 48 are respectively identical and symmetrical to each other as illustrated in more detail in
(131) Preferably, the actuator devices 63 and 63 are mounted in respective supporting bodies 60, 61 of the electrospindles 45, 46 fixed to the free end 47, 48 of the supporting arms 47, 48 of the electrospindles 45, 46.
(132) In the preferred embodiment illustrated, the supporting bodies 60, 61 of the electrospindles 45, 46 are preferably constituted by respective substantially L-shaped box-shaped bodies, having a lower wall of the L facing towards the supporting body 33 of the first electrospindle 11 and a major wall of the L parallel to the plates 86, 87 of lateral closure of the arms 47, 48.
(133) The electrospindles 45, 46 are mounted below the lower wall of the supporting bodies 60, 61 in a way conventional per se not better shown in the figures.
(134) In the assembled configuration of the electrospindles 45 and 46, the cutting disks 49, 51 are preferably facing towards the supporting body 33 of the first electrospindle 11.
(135) In this way, it is advantageously possible to minimize the distance between the cutting disks 35, 49 and 51 when the supporting arms 47, 48 are fully inserted into the housing zone 33 as illustrated in
(136) In the preferred embodiment illustrated and as better shown in
(137) Preferably, the pneumatic actuator 88, 88 is fixed in a way conventional per se to the respective supporting plate 86, 87 closing the supporting arms 47, 48 and comprises a rod 89, 89 having a free end fixed to the respective supporting body 60, 61 of the electrospindles 45, 46.
(138) In a further preferred embodiment, not shown, the actuator device 63 can be an electromechanical actuator, in particular and preferably, a linear actuator. In this way, it is advantageously possible to move the electrospindles 45 and 46 along the vertical direction towards and away from the slab material 3 in a very precise manner if this is required by the machining needs.
(139) In the preferred embodiment illustrated and as better shown in
(140) Preferably, the blocks 63a, 63a are slidable along guides 63c, 63c fixed to an inner face of the major wall of the supporting bodies 60, 61 of the electrospindles 45, 46 and vertically arranged in the mounting configuration of the machine 1.
(141) In this way, the second electrospindle 45 and the third electrospindle 46 can be advantageously moved along a direction perpendicular to the working plane 2 independently of each other and independently of the first electrospindle 11 when this is necessary to carry out the desired machining on the slab material 3.
(142) This additional movement of the electrospindles 45, 46 along a direction perpendicular to the working plane 2 is thus independent and additional with respect to the movementwhich takes place integrally for the three electrospindles 11, 45 and 46achieved thanks to the movement along the vertical direction (axis Z) of the supporting equipment 12 of the first electrospindle 11, which equipment is integral with the electrospindles 45 and 46 by means of the supporting arms 47, 48.
(143) Advantageously, the actuator devices 55, 55 and 63, 63 described above are supported by the supporting arms 47, 48 of the electrospindles 45 and 46 and are preferably protected from the outside environment by the substantially hollow box-shaped portion of the supporting body 33 of the electrospindle 11 (except for the motors 56, 56) and by the supporting body 60, 61 of the electrospindles 45 and 46.
(144) It is to be understood that the configuration of the machine 1 illustrated herein is only one of the possible preferred embodiments, so that the aforementioned actuator devices 55, 55 and 63, 63 may also be chosen by a person skilled in the art so as to be different between each other and/or be different from the preferred one described herein merely by way of example and, this, as a function of specific application requirements.
(145) In a preferred embodiment and as better illustrated in
(146) Advantageously, the braking device 66 substantially completely absorbs the torsion stresses that develop in the case of cuts, for example oblique cuts, carried out with the cutting disc driven by the second 45 or by the third electrospindle 46 and spaced apart with respect to a fulcrum represented by the vertical rotation axis Z of the first electrospindle 11.
(147) In this way, it is advantageously possible to drastically reduce if not substantially eliminate premature wearing phenomena of the gears of the moving device 29, for example of the gear motor 31, used in the machine 1 to rotate both the first electrospindle 11 and the additional electrospindles 45, 46 integral therewith about the vertical axis Z, thereby contributing to ensure the cutting precision of the machine 1 over time.
(148) Preferably, the braking device 66 comprises a pair of superimposed rings 67, 68, respectively upper and lower, coaxially mounted with respect to the fixed upper part 31a and lower mobile part 31b of the gear motor 31 to which they are fixed in a conventional manner, not shown.
(149) In this preferred embodiment, the braking device 66 thus forms part of the actuator device 29 configured to move the first electrospindle 11 about the axis Z perpendicular to the working plane (axis W) and arranged in the lower part of the substantially plate-shaped body 22 of the supporting equipment 12.
(150) Preferably, the braking device 66 is of the depression type, i.e. it carries out its braking action by creating a suitable vacuum degree between facing surfaces 67a, 68a of the superimposed rings 67, 68.
(151) To this end, the upper ring 67 is provided with a plurality of depressions 69 formed at its lower surface 67a each of which is in fluid communication, in a manner conventional per se, not shown, and by means of respective through holes 70, with air suction means (not shown) capable of creating a predetermined vacuum degree, for example by means of a vacuum pump or a Venturi tube, in the volumes defined in the depressions 69 when the rings 67, 68 are in contact with each other.
(152) Preferably, the upper ring 67 is provided with a plurality of additional through holes 71 in fluid communication, in a way conventional per se and not shown, with means for feeding pressurised air, such as for example a compressed air tank or a compressor.
(153) In this way, it is advantageously possible to reduce and substantially eliminate the friction forces between the rings 67, 68 when the supporting body 33 of the electrospindle 11 and the electrospindles 45, 46 associated thereto are rotated about the axis Z (direction W) by feeding pressurised air between the rings 67, 68 by means of the holes 71.
(154) The machine 1 finally comprises an operation and control unit 72 (
(155) With reference to
(156) The method essentially comprises the step of providing the slab material 3 to be machined on the working plane 2 for example by means of the conveyor belts 4 and 6 and thereafter the step of moving the multi-spindle cutting unit formed by the three electrospindles 11, 45 and 46 associated to the supporting equipment 12 (in this case by means of the supporting body 33 of the first electrospindle 11 and of the supporting arms 47, 48 of the second and of the third electrospindle 45, 46) to carry out a machining operation on the slab material 3.
(157) For example, such a machining operation can consist in obtaining tiles 8 of standard dimensions from the slab material 3.
(158) The movement of the electrospindles 11, 45 and 46 is obtained, according to the direction of movement: by means of the moving apparatus 14 of the first electrospindle 11, which in the machine 1 of the invention also simultaneously moves the additional electrospindles 45 and 46 translationally integral with the first electrospindle 11, along the directions X and Y, i. e. in parallel to the working plane 2 and to the slab material 3 supported by the same; by means of the actuator device 23 of the supporting equipment 12 of the first electrospindle 11, along the direction Z, i.e. perpendicularly to the working plane 2 and to the slab material 3 supported by the same; by means of the actuator device 29 of the first electrospindle 11 (in this case configured to rotate the supporting body 33) about the axis Z perpendicular to the working plane 2 (direction W).
(159) All this according to a work programme stored in the operation and control unit 72.
(160) In a first step and as illustrated in
(161) Thereafter, the multi-spindle cutting unit formed by the three electrospindles 11, 45 and 46 associated to the supporting equipment 12 is firstly lowered by the actuator device 23 until the cutting discs 35, 49 and 51 engage the slab material 3 (as illustrated in
(162) Once this first cut has been made, the multi-spindle cutting unit formed by the three electrospindles 11, 45 and 46 is then lifted and rotated by 90 about the axis Z by means of the actuator device 29 so as to bring the cutting discs 35, 49 and 51 into alignment with a cutting direction perpendicular to the previous one, so as to obtain the tiles 8.
(163) If necessary, it is at this point possible to further adjust the distance between the cutting discs 35, 49 and 51 of the electrospindles 11, 45 and 46 by means of the actuator devices 55, 55.
(164) Thereafter, the multi-spindle cutting unit formed by the three electrospindles 11, 45 and 46 associated to the supporting equipment 12 is again lowered by the actuator device 23 until the cutting discs 35, 49 and 51 engage the slab material 3 (again as illustrated in
(165) Once the tiles 8 have been obtained, they can be carried away from the working plane 2 by means of the conveyor belt 4 and then sent to other operations or to storage by means of the conveyor belt 7.
(166) Clearly and as foreseen in a conventional cutting machine, it is possible to carry out oblique cuts on the slab material 3 by suitably positioning the assembly formed by the three electrospindles 11, 45 and 46 by means of the actuator device 29 and then operating the moving apparatus 14 so as to have simultaneous movements along the two directions X and Y.
(167) In this way, the machine 1 of the invention is advantageously capable of achieving a high productivity, for example for a large-scale production of pieces of standard dimensions such as for example the tiles 8, whilst still being a machine of great constructive simplicity, which may be controlled substantially like a single-electrospindle cutting machine, and of low cost.
(168) The reduced masses of the additional electrospindles 45 and 46, of the respective supporting arms 47, 48 (having a substantially box-shaped configuration as described above) and of the respective actuator devices 55, 55 and 63, 63, also allow to maintain the cutting precision over time since the stresses applied to the gears of the gear motor 31 of the actuator device 29 are correspondingly reduced.
(169) In the preferred embodiment wherein the braking device 66 is provided, such stresses can be further reduced if not substantially eliminated to the benefit both of the cutting precision over time and of the useful life of the gear motor 31.
(170) In an alternative embodiment and according to the machining specifications, the slab material 3 may be cut using only one or some of the cutting discs 35, 49 and 51 of the three electrospindles 11, 45 and 46 as schematically shown in
(171) Thus, in the cutting configuration illustrated in
(172) Clearly, it is possible to carry out a similar machining operation with the electrospindles 11 and 45 by lifting the third electrospindle 46 by means of the respective actuator device 63.
(173) If it is desired to carry out a single cutting operation it is also possible to use a single electrospindle. Preferably and for reasons of practicality and balance of the machine 1, the central electrospindle 11 is used in this case according to the cutting configuration illustrated in
(174) In this case, both the second and the third electrospindle 45, 46 are lifted by means of the respective actuator devices 63, 63.
(175) If it is desired to make a pair of cuts at a relatively large distance, for example comprised between about 70 and about 130 cm, it is also possible to lower only the second and the third electrospindle 45, 46 towards the slab material 3 by means of the respective actuator devices 63, 63 while keeping the cutting disc 35 of the central electrospindle 11 spaced apart from the slab material 3.
(176) In this case and as illustrated in
(177) In this way, it is advantageously possible to have a constant and predetermined travel range of the actuator devices 63, 63 that can in this case be advantageously implemented as pneumatic actuators, which are less expensive but capable of ensuring the positioning precision at only the limit positions according to an on-off type operating mode.
(178) By means of the machine 1 described above it is thus advantageously possible to carry out parallel cuts at the desired distances in a mechanically simple manner so as to obtain a wide range of dimensions of the machined pieces, for example of the tiles 8.
(179) Thus, for example, it is possible to obtain tiles 8 from the slab material 3 having dimensions of from about 2020 cm up to about 6262 cm by simultaneously using the three cutting discs 35, 49 and 51 of the three electrospindles 11, 45 and 46; and tiles 8 having dimensions of from 2020 cm up to 130130 cm as a function of the two cutting disks simultaneously used, for example the discs 35 and 49 (to achieve the minimum distance between the discs), or the discs 49 and 51 (to achieve the maximum distance between the disks).
(180) In additional preferred embodiments and as outlined above, the machine 1 according to the invention may comprise a number of additional electrospindles rotationally and translationally integral with the first electrospindle 11 greater than two as a function of the specific application requirements aimed at increasing the productivity of the machine for large-scale productions.
(181) The number of additional electrospindles can thus vary from two to eight or more according to configurations having from three to nine or more electrospindles in total.
(182) When the additional electrospindles are more than two in number, as in the preferred embodiments illustrated in the figures, it is foreseen that these additional electrospindles are preferably configured in a manner similar to the electrospindles 45 and 46 and that they are preferably equipped with respective actuator devices and mechanisms for their movement along a direction parallel to the working plane 2 and along a direction perpendicular to such a plane totally analogous to those described above with reference to the attached figures.
(183) Thus, for example, also in these additional preferred embodiments of the invention the supporting arms of a third (fourth electrospindle of the machine 1) and of any possible subsequent electrospindles additional to the first three ones described above, are slidably supported by the supporting body 33 of the first electrospindle 11, for example externally to thereto.
(184) In a possible preferred embodiment, the supporting arms of these further additional electrospindles may include, each, a pair of rod-shaped elements entirely similar to the rod-shaped elements 47a, 47b, and 48a, 48b described above.
(185) In this preferred embodiment, the rod-shaped elements of the further additional electrospindles are preferably parallel to each other and are slidably supported externally to the supporting body 33 at opposite sides thereof.
(186) In a preferred configuration of the machine 1 having five electrospindles in total, the rod-shaped elements of the fourth and of the fifth electrospindle are preferably supported in alignment with each other (i.e. without mutual interpenetration as in the case of the electrospindles 45 and 46).
(187) Preferably, all the further electrospindles in addition to the electrospindles 45 and 46 of the machine 1 are moved towards and away from the first electrospindle and along a direction perpendicular to the working plane by means of respective actuator devices, configured to act on their respective supporting arms, entirely similar to those described with reference to the preferred embodiment having three electrospindles in total (two additional electrospindles 45 and 46).
(188) The preferred features described above with reference to the preferred embodiment having three electrospindles in total (two additional electrospindles 45 and 46), are also equally applicable to machine configurations having four or more electrospindles in total.
(189) Within the framework of the single cutting modes, the machine 1 according to the invention is also capable of carrying out cuts of the slab material 3 according to directions inclined with respect to the vertical one in a very simple manner.
(190) This type of cut may be advantageously carried out in manners similar to those of the known cutting machines provided with a single electrospindle by rotating the central electrospindle 11 and the cutting disc 35 about the axis R by means of the motor 37 so as to obtain the desired inclination as schematically illustrated in
(191) The machine 1 of the invention also advantageously allows to carry out a machining method further comprising the step of modifying the position of the slab material 3 on the working plane 2, i.e. the step of repositioning the slab material or the pieces 8 obtained therefrom.
(192) This step is carried out by means of the manipulator group 39.
(193) Thus, for example, when it becomes necessary to reposition the slab material 3 as illustrated in
(194) Such an activation takes place with the electrospindle 11 lifted with respect to the slab material 3 so that the manipulator group 39 and the respective gripping means 40 are vertically arranged and cannot come into contact with the slab material 3.
(195) Specifically, the operation and control unit 72 rotates, by means of the motor 37, the first electrospindle 11 between an operative position, wherein the cutting disc 35 can interact with the slab material 3 and the manipulator group 39 is in a respective first non-operative position distal with respect to the working plane 2, and a second non-operative position, wherein the cutting disc 35 cannot interact with the slab material 3 and the manipulator group 39 is in a second operative position proximal with respect to the working plane 2.
(196) At this point, the manipulator group 39 (translationally integral with the first electrospindle 11) is lowered by means of the actuator device 23 until it comes in contact with the slab material 3 (or with a tile 8) to be moved at least partially compressing the gaskets 41a, 41b, 42a and 42b as schematically illustrated in
(197) The operation and control unit 72 opens the intercepting valves of the ducts for the fluid connection with the suction means to create the depression necessary to obtain a suction effect that is effective with respect to the weight of the slab material 3.
(198) In this configuration, the slab material 3 (or, if applicable, the tile 8) remains attached to the gripping means 40 by means of the effect of the depression and can be moved by the moving apparatus 14, by the actuator device 23 and by the actuator device 29 into the new position foreseen based on the coordinates X, Y and Z and based on the rotation about the axis Z (axis W) programmed in the unit 72.
(199) Advantageously, and if desired, it is also possibleby implementing a reverse rotation of the first electrospindle 11 by means of the motor 37 and by keeping activated the manipulator unit 39to rotate the slab material connected to the manipulator group 39 into a substantially vertical position so that the slab material may be placed in such a position in a storage device of the machined workpieces (not shown) positioned aside of the machine 1.
(200) When the repositioning of the slab material 3 (tile 8) has been completed, the control unit 72 closes the intercepting valves and supplies compressed air towards the suction cups of the gripping means 40 so as to obtain the pressure recovery in the suction cups and the release of the slab material 3 (tile 8).
(201) The gripping means 40 are now released from the slab material 3 (tile 8) and the manipulator group 39 can be moved away therefrom and deactivated.
(202) The deactivation of the manipulator group 39 may comprise another rotation about the axis R to bring the gripping means 40 back into the initial non-operative position described above and at the same time reposition the cutting disc 35 back into its operative position ready for use.
(203) Advantageously, the repositioning of the slab material 3 or of the tiles 8 is obtained without any additional calculation burden for the control unit 72, by simply exploiting the same reference system X, Y, Z, W and R and the respective algorithms and without the need to have an independent structure for supporting the manipulator group 39 as is provided on the contrary in the machines with a plurality of cutting groups of the prior art illustrated above.
(204) In a preferred embodiment of the invention and as illustrated in
(205) In this case, the working configuration of the first electrospindle 11 is the configuration illustrated in
(206) Alternatively, it is possible to use a grinder (not illustrated) so as to carry out for example machining operations on the edges of the slab material 3.
(207) Clearly, a person skilled in the art can bring numerous modifications and variants to the machine and to the method for machining slab materials described above, in order to satisfy specific and contingent requirements, all of which are in any case encompassed by the scope of protection of the present invention as defined by the following claims.