Device for collecting particles contained in an aerosol, comprising electrometres to determine nanoparticle concentration and particle size
10675639 ยท 2020-06-09
Assignee
Inventors
Cpc classification
B03C2201/04
PERFORMING OPERATIONS; TRANSPORTING
B03C3/47
PERFORMING OPERATIONS; TRANSPORTING
B03C3/38
PERFORMING OPERATIONS; TRANSPORTING
B03C3/025
PERFORMING OPERATIONS; TRANSPORTING
B03C3/368
PERFORMING OPERATIONS; TRANSPORTING
G01N15/0656
PHYSICS
B03C3/06
PERFORMING OPERATIONS; TRANSPORTING
B03C3/12
PERFORMING OPERATIONS; TRANSPORTING
B03C3/09
PERFORMING OPERATIONS; TRANSPORTING
B03C3/017
PERFORMING OPERATIONS; TRANSPORTING
International classification
B03C3/02
PERFORMING OPERATIONS; TRANSPORTING
B03C3/47
PERFORMING OPERATIONS; TRANSPORTING
B03C3/017
PERFORMING OPERATIONS; TRANSPORTING
B03C3/36
PERFORMING OPERATIONS; TRANSPORTING
B03C3/09
PERFORMING OPERATIONS; TRANSPORTING
B03C3/06
PERFORMING OPERATIONS; TRANSPORTING
B03C3/12
PERFORMING OPERATIONS; TRANSPORTING
Abstract
The invention relates to a method and device for collecting nanoparticles which may be present in an aerosol. The invention consists of electrostatically collecting nanoparticles contained in an aerosol by a mechanism of particle charging by unipolar ion diffusion, followed by the application of a field without a corona effect, which makes it possible to deposit the particles in concentric rings on different parts of a single flat substrate oriented orthogonally to the aerosol circulation direction. The biggest particles are deposited towards the centre of the flat substrate and the finest particles towards the periphery of the flat substrate. The invention also relates to a method of operation and to the use of such a device for evaluating the exposure of workers or consumers to nanoparticles.
Claims
1. A device for collecting nanoparticles likely to be present in an aerosol, comprising: a conduit in the form of a hollow cylinder for rotating about a longitudinal axis (X), the conduit comprising an inlet orifice and an outlet orifice, between which the aerosol may circulate; suction means for circulating the aerosol from the inlet orifice to the outlet orifice; a unipolar ion diffusion charger, downstream of the inlet orifice, comprising an electrode in the form of a wire that extends along the axis (X) and is surrounded by an electrode in the form of a gate, the charger being adapted to charge the nanoparticles in the space separating the gate from a conducting portion of the internal wall of the conduit by diffusing unipolar ion through the gate; a field electrode, downstream of the diffusion charger, which electrode is in the form of a circular plate that extends orthogonal to the axis (X), and at least one flat substrate, parallel to the field electrode, perforated in its central part with a through opening, and comprising various concentric rings around the through opening individually connected to at least one electrometer; the potential difference applied between the field electrode and the substrate being adapted to generate an electric field without a corona effect in the space that separates them and thus, on the one hand, to allow particles bigger than nanoparticles to pass through the through opening and, on the other hand, to collect the nanoparticles previously charged by the diffusion charger by deposition onto a collection zone of the flat substrate defined by the various rings.
2. The collection device as claimed in claim 1, further comprising a system adapted to allow the aerosol flow circulating in the space separating the gate from the internal wall of the conduit to be enveloped between two laminar flows of filtered air.
3. The collection device as claimed in claim 1, further comprising, downstream of the through opening of the collection substrate, a filter adapted to retain the particles having passed through the through opening, the filter being able to be connected to an electrometer.
4. The collection device as claimed in claim 1 comprising, downstream of the through opening of the collection substrate, an element consisting in a disk supporting a tip connected to a high-voltage power supply for creating a corona discharge, so as to collect, on the lower face of the substrate, the particles having passed through the through opening, by means of an electric collection field imposed between the substrate and the disk.
5. The collection device as claimed in claim 1, comprising, downstream of the through opening of the collection substrate, a trap in the form of a disk perforated with a blind hole interposed below the opening, so as to collect by inertial impaction, according to a given size range, part of the particles having passed through the through opening.
6. The collection device as claimed in claim 5, wherein the blind hole comprises lips in the form of a tip, the disk being connected to a high-voltage power supply to create a corona discharge in the space between the lower face of the substrate and the lips of the blind hole so as to collect, according to a given size range, only part of the particles having passed through the through opening, preferably particles with dimensions between 0.1 and 4 m.
7. The collection device as claimed in claim 5, comprising an additional element, the disk being connected to a high-voltage power supply for creating a corona discharge in the space between the lower face or the upper face of the substrate and the additional element, so as to collect, according to a given size range, only part of the particles having passed through the through opening.
8. The collection device as claimed in claim 1, the suction means being formed by a pump or a fan.
9. The collection device as claimed in claim 1, the suction means being at least partly formed by plasma actuators.
10. The collection device as claimed in claim 1, the field electrode being connected to a high-voltage power supply.
11. The collection device as claimed in claim 1, the gate being connected to a low-voltage power supply.
12. The collection device as claimed in claim 1, the flat substrate being connected to zero potential.
13. A method for operating a collection device as claimed in claim 1, comprising a step of emitting an alarm in the event that a predetermined threshold value is exceeded that is measured using the one or more electrometer(s) connected to the concentric rings integrated in the collection substrate.
14. The collection device according to claim 7, the additional element being a blade or a wire in the form of a tip.
Description
DETAILED DESCRIPTION
(1) Further advantages and features will become more clearly apparent upon reading the detailed description, which is provided by way of a non-limiting illustration, with reference to the following figures, among which:
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(16) Throughout the present application, the terms vertical, lower, upper, low, high, below, above, height are to be understood with reference to a collection device arranged vertically with the inlet orifice at the top.
(17) Similarly, the terms inlet, outlet, upstream and downstream are to be understood with reference to the direction of the suction flow through a collection device according to the invention. Therefore, the inlet orifice denotes the orifice of the device through which the aerosol containing the particles is sucked, whereas the outlet orifice denotes the orifice through which the air flow exits.
(18) For the sake of clarity, a reference numeral denoting the same element of a collection device is identical in any one of
(19)
(20) For the sake of clarity, the same elements of the collection devices according to the prior art and according to the illustrated examples of the invention are denoted using the same reference numerals.
(21)
(22) Such a device according to the invention allows the nanoparticles to be collected and separated according to size ranges.
(23) The collection device 1 first comprises a conduit 11, which is a hollow cylinder for rotating about the longitudinal axis X and which is electrically connected at zero potential.
(24) The collection device 1 basically comprises two distinct stages, inside the conduit 11, in the upstream to downstream direction, between its inlet orifice 17 and its outlet orifice 18, which stages are arranged one 10 immediately downstream of the other 20.
(25) The first stage is formed by a unipolar ion diffusion charger 10 and is similar to that previously described with reference to
(26) The charger 10 thus comprises a central electrode that extends along the axis X in the form of a wire 12 connected to a power supply delivering a high voltage adapted to thus create a corona discharge in the vicinity of the wire 12.
(27) It further comprises a peripheral electrode in the form of a gate 14 connected to a low-voltage power supply.
(28) The charger 10 is adapted to charge the nanoparticles in the space 15 separating the gate 14 from the internal wall of the conduit 11 by diffusing unipolar ion through the gate.
(29) The stage 20, downstream of the charger 10, comprises a central field electrode 22, in the form of a solid disk that extends orthogonal to the axis (X), connected to a power supply delivering high voltage, and a flat substrate 24 arranged parallel to the field electrode while defining a space 21.
(30) Advantageously, a single high-voltage power supply allows both the corona effect to be produced in the vicinity of the wire 12 and the field electrode 22 to be fed. The high voltage is preferably selected between 2 and 6 kV, more preferably at approximately 4 kV.
(31) The flat substrate 24 is electrically connected at zero potential and is perforated in its central part with a through opening 240 and comprises various concentric rings 25 around the through opening, which rings are individually connected to an electrometer, not shown. The flat substrate 24 is preferably conductive, typically made of metal, or semi-conductive. Its diameter is preferably between 10 and 25 mm, more preferably approximately 20 mm.
(32) The operation of the collection device previously described with reference to
(33) Air containing the particles to be collected is sucked through the inlet orifice 17 by the action of suction means, not shown. It is evenly distributed in a cylindrical volume inside the conduit 11.
(34) The nanoparticles of the aerosol are electrically charged by unipolar ion diffusion in the space 15 separating the gate 14 from the conduit 11.
(35) These nanoparticles, with high electrical mobility, and the other bigger particles with lower electrical mobility, penetrate the stage 20.
(36) The electric field without a corona effect created in the space 24 by the potential difference applied between the field electrode 22 and the substrate 24 ensures that the nanoparticles previously charged by the diffusion charger are collected by being deposited onto said substrate. More specifically, the finest nanoparticles, with higher electrical mobility, are precipitated toward the periphery of the flat substrate, i.e. on the peripheral rings, the bigger nanoparticles are precipitated toward the center of the flat substrate, i.e. on the rings in the vicinity of the through opening 240.
(37) Particles that are bigger than the nanoparticles for their part are not collected by the substrate 24 but are extracted through the opening 240 toward the outlet orifice 18. Indeed, the operating parameters of the device according to the invention are computed such that all the nanometric particles, i.e. smaller than 100 nm, are deposited onto the flat substrate 24. In other words, all the particles that are bigger than 100 nm are discharged through the opening 240.
(38) By way of an illustration, a 2 cm diameter flat substrate 24 with a 4 mm space 21 relative to the electrode 22, which would be taken to a potential of 4 kV, allows all the nanoparticles to be collected at an aerosol flow rate of 21/min.
(39) Signal processing by deconvoluting signals coming from electrometers each connected to one of the concentric rings 25 allows the concentration and the particle size to be obtained for the nanoparticles deposited onto all the rings.
(40) Subsequently, the substrate 24 may be removed from the device 1 according to the invention in order to determine the chemical composition and/or the morphology of the nanoparticles collected on the concentric rings 25.
(41) A laser induced breakdown spectroscopy (LIES) analysis is particularly advantageous, despite the high surface density gradient of the deposited nanoparticles that may exist between the center of the substrate and its periphery.
(42) As shown in
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(44) Therefore, this stage 30 of enveloping the flow comprises a filtered air supply orifice 31 connected to a downstream distributor 32.
(45) As shown in
(46) It is to be noted that, in
(47) The enveloping of the aerosol, as shown in
(48) In practice, the flow of filtered air entering through the orifice 31 advantageously may be selected to have the same order of magnitude as the aerosol flow entering through the orifice 17, which overall provides dilution by a factor of 2.
(49) According to an advantageous embodiment, the device 1 may be produced in order to collect all the particles, even the biggest particles, i.e. those bigger than 100 nm that would not be previously deposited onto the flat substrate 24 due to the excessively low electrical mobility.
(50) Such an embodiment is shown in
(51) This filter 40 is connected to an additional electrometer, not shown, and it is retained by an insulating support 41.
(52) Therefore, it is possible to determine, in real time, the ratio between nanoparticles and particles bigger than 100 nm present in the aerosol.
(53) The filter 40 itself may be analyzed a posteriori to determine the chemical composition of particles that are bigger than 100 nm, and possibly their particle size by image analysis.
(54) An alternative to the embodiment of
(55) Instead of a filter 40, an electrostatic trap 40 may be installed.
(56) This electrostatic trap may consist in a disk 41 supporting a tip 42 connected to a high-voltage power supply to create a corona discharge.
(57) The tip 42 extends along the axis X immediately downstream of the opening 240. The disk 41 advantageously may be taken to the same potential as the tip 42.
(58) With this configuration, particles bigger than 100 nm passing through the opening 240 are electrically charged in the space 43 above the tip 42 and passing through the intense field created by the tip.
(59) The particles that are thus charged are then precipitated on the lower face 241 of the substrate 24 by means of an electric collection field imposed between the substrate 24 and the disk 41 taken, for example, to the same potential as the tip.
(60) The essential advantage of the device shown in
(61)
(62) In order to collect only part of the particles bigger than 100 nm that are present in the aerosol, a trap 50 is provided in the form of a disk perforated with a blind hole 51 interposed below the opening 240 so as to only allow through the cellular fraction of the particles.
(63) The trap 50 is taken to a high voltage in order to create a corona effect between the lips 52, advantageously of tapered shape, of the blind hole 51 and the lower face 241 of the substrate 24.
(64) Therefore, the particles that are collected are those with a size ranging between 100 nm and the aerodynamic cut-off diameter. By way of an example, in order to have a 4 m aerodynamic cut-off diameter at a flow rate of 1 l/min, the diameter of the blind hole 51 is approximately 2 mm.
(65) The particles extracted from the trap 50, the particle size of which advantageously is between 0.1 m and 4 m, are charged in the space 53 separating the trap 50 from the substrate 24 using a field charging mechanism and are finally collected on the lower face 241 of the substrate 24.
(66) As previously mentioned, the aerosol flow within the device 1 according to the invention may be established by a fan.
(67) In order to particularly avoid noise and vibrations, this fan advantageously may be replaced by one or more plasma actuators, such as those that are shown installed inside the trap 50. These plasma actuators may be of the type of those disclosed in U.S. Pat. No. 6,200,539 B1 and U.S. Pat. No. 8,348,626 B2.
(68) The inventors have simulated the operation of the collection device according to the invention as shown in
(69) The collection device 1, with the same geometry as that which is shown in
(70)
(71) The test conditions for each of these
(72) During simulation tests, the filtered air is introduced in order to envelope the main aerosol flow in the collection space 21.
(73) A first layer of filtered air was introduced at the outer edge of the electrode 22 and a second layer was introduced at the outer edge of the collection surface 24.
(74) Therefore, the aerosol flow containing the charged particles is enveloped between the two laminar flows of filtered air.
(75)
(76) Therefore, the collection device 1 according to the invention, as shown in
(77) Additional means also may be provided for collecting, downstream of the nanoparticles collection substrate, particles that are bigger than 100 nm, typically micron-sized particles.
(78)
(79) In this collection device 1, the aerosol to be analyzed penetrates through the inlet orifice 17 and exits through the outlet orifice 18 under the effect of suction caused by an external pump, not shown.
(80) The aerosol is then evenly distributed in a cylindrical volume inside the conduit 11.
(81) A unipolar ion diffusion charger 10 allows the finest particles to be electrically charged in the annular space 15.
(82) The electrode 22 is taken to high voltage while a first collection disk 241, supported by the upper face of an insulating substrate 24, is maintained at zero potential.
(83) The electric field established between the electrode 22 and the disk 241 precipitates the finest particles are precipitated toward the periphery of the disk 241 and the biggest particles toward the center of the disk 241.
(84) A series of electrometers may be arranged on the disk 241 in order to determine the concentration of particles that are deposited thereon in the form of concentric rings.
(85) The biggest particles, which have not been charged by the charger 10 and which have not been precipitated on the disk 241 using the electrode 22, pass through the central hole and are electrically charged in the space 43 by passing through the intense field created by a tip 42 maintained on a support 41 and fed with high voltage in order to create a corona effect.
(86) An electric collection field thus may be established between the second collection disk 242 supported by the lower face of the substrate 24, which is maintained at the potential, and the support 41, which for its part is taken to the same potential as the tip 42.
(87) The device 1 of
(88) These electrodes 19 allow the flow of charged particles to be concentrated toward the collection disk 242, allowing more to be collected with fewer losses outside the collection disk 242.
(89) The particles then may be precipitated on the second collection disk 242, which is physically separated from the first disk 241 by the insulating substrate 24. Instead of the insulating substrate 24, an aerosol transport pipe may be installed.
(90) This physical separation thus defines, in a certain sense, two distinct sub-assemblies, one sub-assembly 10 for charging and collecting the finest particles and one sub-assembly 10 for charging and collecting the biggest particles.
(91) The inventors have also simulated the operation of the collection device of
(92) In these simulations, numerous geometric and operating parameters were able to be tested.
(93) For each test, the trajectory and the behavior of the particles inside the device were simulated.
(94) The total collection efficiency of the device 1 was able to be measured by counting the number of particles output from the device and the collection efficiency only on the collection disk 241 also was able to be measured.
(95) The lower part of the device 1 shown in
(96) The results and the observations of total collection efficiency resulting from the simulation of the device 1 according to
(97) Table 2 for its part shows the collection efficiency only on the collection disk 241.
(98) Table 3 shows the ratio between collection only on the collection disk 241 and total collection.
(99) It is to be noted herein that a value of 100 corresponds to a value of 100%.
(100) TABLE-US-00001 TABLE 1 Diameter of the Suction rate Q through the conduit 18 in l/min particles Dp 0.25 0.5 1 2.5 0.2 nm 70 40 26 14 0.5 nm 100 74 44 28 1 m 100 100 72 36 5 m 100 100 100 62
(101) TABLE-US-00002 TABLE 2 Diameter of the Suction rate Q through the conduit 18 in l/min particles Dp 0.25 0.5 1 2.5 0.2 nm 30 18 8 0 0.5 nm 62 36 20 0 1 m 66 66 32 10 5 m 8 60 76 12
(102) TABLE-US-00003 TABLE 3 Diameter of the Suction rate Q through the conduit 18 in l/min particles Dp 0.25 0.5 1 2.5 0.2 nm 43 45 31 0 0.5 nm 62 49 45 0 1 m 66 66 44 28 5 m 8 60 76 12
(103) It is possible to conclude from table 1 that the sub-assembly 10 of the device is best adapted for collecting the biggest particles. Furthermore, it is to be noted that a low flow rate allows better particle collection, which is expressed through a longer residence time for particles in the vicinity of the tip 42 in the case of a low flow rate.
(104) Table 2 shows, i.e. by focusing on the collection efficiencies on the substrate 241 and no longer on the total efficiency of the device, lower collection efficiencies, which supports the conclusion that particle collection does not occur exclusively on the substrate.
(105) In order to improve specific collection on the substrate 241, and to thus avoid particle losses in the device 1, the inventors then proceeded with other simulations by applying different electrical potentials applied to different elements of the device 1.
(106) In a first configuration, as shown in
(107) Furthermore, as shown in
(108) In this first configuration, no electrode is provided on the periphery of the space 43.
(109) An example of a simulation of particle trajectories is shown in
(110) In
(111) In a second configuration, the two electrodes 19 are arranged on the periphery of the conduit 11 over the height of the space 43.
(112) These electrodes 19 promote the collection of particles on the substrate 241 and avoid collection on its support, i.e. on the mechanical parts that link the substrate 241 to the conduit 11.
(113) These electrodes 19 are fed in the same way as the tip 12 and the support 43.
(114) The results and the observations with respect to total collection efficiency resulting from the simulation of the device 1 according to this second configuration, i.e. using electrodes 19, for various particle sizes and with different flow rates, are shown in table 4 below.
(115) Table 5 for its part shows the collection efficiency only on the collection disk 241.
(116) Table 6 shows the ratio between collection only on the collection disk 241 and total collection.
(117) TABLE-US-00004 TABLE 4 Diameter of the Suction rate Q through the conduit 18 in l/min particles Dp 0.25 0.5 1 2.5 0.2 nm 62 32 22 12 0.5 nm 96 58 36 22 1 m 100 92 54 32 5 m 100 100 100 100
(118) TABLE-US-00005 TABLE 5 Diameter of the Suction rate Q through the conduit 18 in l/min particles Dp 0.25 0.5 1 2.5 0.2 nm 38 18 10 0 0.5 nm 76 42 24 0 1 m 78 74 38 12 5 m 66 84 88 16
(119) TABLE-US-00006 TABLE 6 Diameter of the Suction rate Q through the conduit 18 in l/min particles Dp 0.25 0.5 1 2.5 0.2 nm 61 56 45 0 0.5 nm 79 72 43 0 1 m 78 80 70 38 5 m 66 84 88 23
(120) The different results and the efficiency and ratio observations of the simulation of the device 1 in the first configuration without electrodes were then compared, as shown in tables 1 to 3, with the simulation in the second configuration, i.e. using electrodes 19, as shown in tables 4 to 6.
(121) The differences in total efficiency, in efficiency on the substrate 24 only and their ratio between the second configuration and the first configuration are thus respectively summarized in tables 7 to 9.
(122) TABLE-US-00007 TABLE 7 Diameter of the Suction rate Q through the conduit 18 in l/min particles Dp 0.25 0.5 1 2.5 0.2 nm 8 8 4 2 0.5 nm 4 16 8 6 1 m 0 8 18 4 5 m 0 0 0 38
(123) TABLE-US-00008 TABLE 8 Diameter of the Suction rate Q through the conduit 18 in l/min particles Dp 0.25 0.5 1 2.5 0.2 nm 8 0 2 0 0.5 nm 14 6 4 0 1 m 12 8 6 2 5 m 58 24 12 4
(124) TABLE-US-00009 TABLE 9 Diameter of the Suction rate Q through the conduit 18 in l/min particles Dp 0.25 0.5 1 2.5 0.2 nm 18 11 15 0 0.5 nm 17 24 3 0 1 m 12 14 26 10 5 m 58 24 12 11
(125) Table 7 shows that total collection is generally less efficient with the second configuration, with a lower extreme value of 18%. This may be explained by the fact that, in this second configuration, the zones subject to zero potential (potential collection zones) are more limited than in the first configuration.
(126) However, collection is considerably more targeted on the substrate 241 in the second configuration, as can be seen from tables 8 and 9.
(127) To conclude, with the second configuration according to the invention, general collection efficiency of more than 90% is obtained for the biggest particles (1 m, 5 m, which will be mainly charged by the lower part of the device 1) and for a low flow rate, for example, 0.5 l.Math.min.sup.1, with more than 80% of particles being collected on the substrate 241, whereas only 60% are collected in the first configuration.
(128) In other words, with the second configuration of the invention, i.e. with electrodes 19 on the periphery, the collection selectivity on the substrate is increased and a maximum amount of losses on the walls is avoided.
(129) The support then may be extracted from the rest of the collection device and then analyzed using conventional for physical or physico-chemical characterization techniques (optical or electron microscopy, surface scanner, X-ray fluorescence, laser induced breakdown spectroscopy LIBS, etc.).
(130) The collection device according to the invention is particularly well adapted for sampling nanoparticles in gaseous environments, particularly the air in premises or in the environment, in order to determine the concentration, the particle size, the chemical composition and/or the morphology of the aerosol particles that are likely to be inhaled. Due to its compact design and its reduced electrical consumption, this device may be portable and thus deployed on a large scale for a moderate cost.
(131) Other variants and improvements may be implemented without necessarily departing from the scope of the invention.
(132) The invention is not limited to the aforementioned examples; in particular, features of the illustrated examples may be combined in variants that have not been illustrated.
CITED REFERENCES
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