Ripple current generating circuit
10679797 ยท 2020-06-09
Assignee
Inventors
Cpc classification
G01R31/00
PHYSICS
H01G9/14
ELECTRICITY
H01G9/28
ELECTRICITY
International classification
G05F1/565
PHYSICS
H01G9/28
ELECTRICITY
G01R31/00
PHYSICS
Abstract
Provided is a ripple current generating circuit, which comprises an indicating circuit based on an existing ripple current generating circuit. The indicating circuit comprises a resistor, a capacitor, a diode, and a light-emitting diode (LED). The indicating circuit is formed by connecting the LED and the diode that are reversely connected in parallel first to the resistor in parallel and then to the capacitor in series. The capacitor is low in capacity and serves to block direct current while allowing high frequency to pass. With increasing ESR of a tested capacitor, a high-frequency ripple voltage generated by a high-frequency exciting current across the ESR may rise accordingly. Since the capacitor is capable of allowing high frequency to pass, the LED will emit light when the high-frequency ripple voltage reaches a particular threshold that can be adjusted by adjusting the resistance of the resistor.
Claims
1. A ripple current generating circuit, comprising a direct-current power supply, a first inductor, a lossless ripple current generator, and output terminals, including a positive terminal and a negative terminal, that are connected to two pins of a tested capacitor, wherein an output terminal of the direct-current power supply has a positive terminal and a negative terminal; the lossless ripple current generator comprises at least a pulse width modulation control circuit; the output terminals are connected in parallel to the direct-current power supply after being connected in series to the inductor; the lossless ripple current generator is connected in parallel to the output terminals, and configured to generate a ripple current and return the electric energy consumed when generating the ripple current to the direct-current power supply or the tested capacitor nearly without loss; the pulse width modulation control circuit has a maximum duty cycle of less than 0.5, wherein an indicating circuit is further connected in parallel between the positive terminal and the negative terminal; the indicating circuit is characterized by comprising a first resistor, a first capacitor, a first diode and a first light-emitting diode, with the first resistor, the first diode and the first light-emitting diode being connected in parallel, wherein the first light-emitting diode and the first diode are reversely connected in parallel to form a two-terminal network that is hereinafter referred to as a parallel network of which the terminals are differentiated by an anode of the first diode and a cathode of the first diode; and the parallel network is then connected in series to the first capacitor to form a two-terminal series network that is hereinafter referred to as a series network of which the two terminals serve as a first terminal and a second terminal of the indicating circuit, respectively.
2. The ripple current generating circuit according to claim 1, wherein further comprises another resistor connected in series to the first diode.
3. The ripple current generating circuit according to claim 1, wherein the first light-emitting diode is a light emitter in an optical coupler, i.e., a light-emitting diode in the optical coupler.
4. A ripple current generating circuit, comprising a direct-current power supply, a first inductor, a lossless ripple current generator, and output terminals, including a positive terminal and a negative terminal, that are connected to two pins of a tested capacitor, wherein an output terminal of the direct-current power supply has a positive terminal and a negative terminal; the lossless ripple current generator comprises at least a pulse width modulation control circuit; the output terminals are connected in parallel to the direct-current power supply after being connected in series to the inductor; the lossless ripple current generator is connected in parallel to the output terminals, and configured to generate a ripple current and return the electric energy consumed when generating the ripple current to the direct-current power supply or the tested capacitor nearly without loss; the pulse width modulation control circuit has a maximum duty cycle of less than 0.5, wherein an indicating circuit is further connected in parallel between the positive terminal and the negative terminal; the indicating circuit is characterized by comprising a first resistor, a second resistor, a first capacitor, a second capacitor, a first diode and a second diode and a first light-emitting diode, which are connected as follows: the second resistor being connected in series to the first light-emitting diode to form a first network with two terminals, the first network being connected in parallel to both the second capacitor and the first resistor to form a second network with two terminals, the second network being then connected in series to the second diode to form a third network with two terminals that is characterized in that the second diode and the first light-emitting diode are in the same direction, the third network being reversely connected in parallel to the first diode to form a fourth network with two terminals, and the fourth network being then connected in series to the first capacitor to form a two-terminal series network that is hereinafter referred to as a series network of which the two terminals serve as a first terminal and a second terminal, respectively.
5. The ripple current generating circuit according to claim 4, wherein the first resistor is connected in parallel to the first diode instead.
6. The ripple current generating circuit according to claim 5, wherein further comprises another resistor connected in series to the first diode.
7. The ripple current generating circuit according to claim 5, wherein the first light-emitting diode is a light emitter in an optical coupler, i.e., a light-emitting diode in the optical coupler.
8. The ripple current generating circuit according to claim 4, wherein further comprises another resistor connected in series to the first diode.
9. The ripple current generating circuit according to claim 4, wherein the first light-emitting diode is a light emitter in an optical coupler, i.e., a light-emitting diode in the optical coupler.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION OF THE INVENTION
First Embodiment
(14) Referring to
(15) The output terminals are connected in parallel to the direct-current power supply U after being connected in series to the inductor L.
(16) The lossless ripple current generator 100 is connected in parallel to the output terminals, and configured to generate a ripple current and return the electric energy consumed when generating the ripple current to the direct-current power supply U or the tested capacitor nearly without loss.
(17) The pulse width modulation control circuit has a maximum duty cycle of less than 0.5.
(18) An indicating circuit 200 is further connected in parallel between the positive terminal J+ and the negative terminal J. The schematic diagram of the separated indicating circuit 200 is as shown in
(19) Apparently, the first terminal 1 is connected to the positive terminal J+ and the second terminal 2 is connected to the negative terminal J. However, the circuit also can work if the first terminal 1 is connected to the negative terminal J and the second terminal 2 is connected to the positive terminal J+.
(20) Reverse parallel connection means that the anode of the first diode D1 is connected to the cathode of the first LED while the cathode of the first diode D1 is connected to the anode of the first LED.
(21) The first capacitor C1 is hereinafter referred to as C1, the first resistor R1 is hereinafter referred to as R1 and the first LED is hereinafter referred to as LED, and so are other devices.
(22) C1 is connected in series to the parallel network 24 to form the indicating circuit 200. As a series circuit, the function does not change after the interchange of positions. Therefore, the solution 1 may include a plurality of series connection methods, but the function remains the same, as described below.
(23) (a) The cathode of D1 is downward and C1 is on the upper side, as shown in
(24) (b) The cathode of D1 is downward and C1 is on the lower side, as shown in
(25) (c) The cathode of D1 is upward and C1 is on the upper side, as shown in
(26) (d) The cathode of D1 is upward and C1 is on the lower side, as shown in
(27) That is, only the method (a) of
(28) A 3 mm red high-brightness light-emitting diode (LED) which is hereinafter referred to as a light-emitting transistor for convenience and of which the model is 3AR2UD. The capacitor C1 is a 333/500 V chip capacitor with the nominal capacity of 0.033 uF. The model of D1 is 1N4148. R1 is a 22 K chip resistor. All components are assembled into an indicating circuit for a switching power supply according to
(29) The tested capacitor is an electrolytic capacitor labeled 450BXC47MEFC1825 and has a nominal withstand voltage of 450 V and a ripple current of 1.2 A. The direct-current power supply U is conditioned to 311 V direct current. After the circuit of the first embodiment is set, the size of the air gap of the magnetic core is adjusted so that the ripple current of the tested capacitor is 1.2 A. LED does not emit light at this point.
(30) Since it is difficult to find an out-of-operation electrolytic capacitor, an adjustable resistor is connected in series to the above tested capacitor to simulate an electrolytic capacitor having a performance degradation. The adjustable range of the adjustable resistor is 0-39 herein. When the resistance of the adjustable resistor is adjusted to 5, it is equivalent to that the ESR of a 47 uF/400 V electrolytic capacitor increases to 5.5 from about 0.5 at good performance, and then the performance of the electrolytic capacitor comes close to be out of service.
(31) At this point, the light-emitting transistor (LED) in
(32) Note: the on voltage drop of a white light-emitting transistor is about 3.0 V, a red light-emitting transistor and a green light-emitting transistor also have different voltage drops. The on voltage drop of a light emitter in an optical coupler is about 1.1 V. The light emitter in the optical coupler is a light-emitting transistor, too.
(33) Working principle: referring to
(34) The charging current generated by the direct-current power supply U flows in a path as shown in
(35) When the tested capacitor performs normally, for example, the above 47 uF/400 V electrolytic capacitor, the ESR thereof at 65 KHz is 0.5. That is, when the switching transistor Q works normally, the exciting current i.sub.1 of the main power level is as shown in
(36) When the ESR of the tested capacitor increases to 5.5 from about 0.5 at good performance, the tested capacitor is close to be out of operation. The voltage drop produced by i.sub.out across ESR increases, and a fluctuating high-frequency ripple voltage with a high amplitude is present between the terminals 1 and 2, which is sufficient to switch on LED to emit light.
(37) C1 is 0.033 uF with a low capacity, but may have a capacitive reactance of 73.8 at a frequency of 65 KHz and thus can provide a sufficient working current for LED to emit light. The technique to assign a value to C1 is as follows: its capacitive reactance should be greater than 5 times of the expected failure ESR of the tested capacitor at the working frequency of the lossless ripple current generator 100. The reason is that if the capacitive reactance of C1 is close to ESR, C1 will share a great ripple current, resulting in an insufficient ripple current obtained by the tested capacitor. If the capacitive reactance of C1 is greater than 10 times of the expected failure ESR of the tested capacitor, the ripple current obtained by the tested capacitor is closer to a designed value.
(38) The working principle of the present invention is not complicated. C1 is low in capacity and capable of blocking low frequency while allowing high frequency to pass. With increasing ESR of the tested capacitor, the voltage drop generated by the lossless ripple current generator 100 across ESR rises synchronously, and the produced high-frequency ripple voltage rises with the aging of the electrolytic capacitor. C1 is capable of allowing high frequency to pass, and the LED will be turned on to emit light when the high-frequency ripple voltage across ESR reaches a particular threshold that can be adjusted by adjusting the resistance of R1. That is, when the high-frequency ripple voltage is lower than the on voltage of LED by means of the voltage drop produced by the current of the capacitor C1 across the two ends of R1, LED is not switched on. In addition, LED cannot share the current with R1 and thus does not emit light.
(39) Thus, the objective of the invention is achieved by driving the light-emitting transistor (LED) to emit light to inform a user that the ESR of the tested capacitor already increases to a concern point, so that the user can decide a measure of next step. In this embodiment, the LED still emits light after the working current of the lossless ripple current generator 100 is reduced to 30%. When the working current is reduced to 0.36 mA, it is still very bright by using a high-brightness light-emitting transistor.
(40) At this point, the electrolytic capacitor still can work. However, because the exciting current of the main power level across ESR generates more heat, which is 0.22 W in this embodiment, the electrolytic capacitor is already in the condition of accelerated aging under high heat generation. Generally, its ESR will increase rapidly within few tens to few hundreds hours to cause further increased heat generation until the capacitor is out of operation and its capacity is lost. Accordingly, a series of failures such as breaking of the switching transistor and the like would be caused.
(41) The whole circuit also can work normally after the indicating circuit 200 in
(42) Actually, in the contents of the first embodiment, the indicating circuit 200 includes 4 implementations. Correspondingly, the ripple current generating circuit of the present invention may be implemented in four manners. In the existing patent A, various changes of the original connection relationship are already provided, which will not be redundantly described herein. The objective of the present invention can be achieved by adding the indicating circuit 200 of the present invention to any of such different connection methods. For brevity, only one general first embodiment is adopted for summarization in the present application. In the first embodiment, the current flowing through the light-emitting transistor (LED) is not a direct current, but a high-frequency current at the same frequency with the ripple current generator. When the lead of the LED is long, its electromagnetic radiation cannot be ignored. When the light-emitting transistor (LED) is replaced by a light emitted in an optical coupler, the output current of the optical coupler also appears periodically and is not a stable signal, which may cause trouble to the subsequent circuit. A second embodiment presents a solution.
Second Embodiment
(43) Referring to
(44) The output terminals are connected in parallel to the direct-current power supply U after being connected in series to the inductor L.
(45) The lossless ripple current generator 100 is connected in parallel to the output terminals, and configured to generate a ripple current and return the electric energy consumed when generating the ripple current to the direct-current power supply U or the tested capacitor nearly without loss.
(46) The pulse width modulation control circuit has a maximum duty cycle of less than 0.5.
(47) An indicating circuit 200 is further connected in parallel between the positive terminal J+ and the negative terminal J. The schematic diagram of the separated indicating circuit 200 is as shown in
(48) Apparently, the first terminal 1 is connected to the positive terminal J+ and the second terminal 2 is connected to the negative terminal J. However, the circuit also can work if the first terminal 1 is connected to the negative terminal J and the second terminal 2 is connected to the positive terminal J+.
(49) The second diode D2 and the first light-emitting diode (LED) are in the same direction. That is, in the third network 23, assuming that R1 is open-circuited, the capacitor C1 is equivalently open-circuited for direct current. Then, the current flowing in from the lower end of the third network 23 passes through the LED, then the D2 and flows out of the upper end of the third network 23. Both D2 and LED are in a forward on state. Such a series connection method is called same direction. When both D2 and LED are in the forward on state, the two are equivalent to a greater-voltage drop diode. The cathode of the greater-voltage drop diode is the cathode of the third network 23 through which the direct current may flow to the outside, and the anode of the same is the anode of the third network 23 through which the direct current may flow in.
(50) The reverse parallel connection of the third network 23 and the first diode D1 means that the cathode of the third network 23 is connected to the anode of D1 and the anode of the third network 23 is connected to the cathode of D1.
(51) The above technical solution 2 may include a plurality of connection relationships, as described below.
(52) R2 may be connected in series to LED in two methods.
(53) (a) The cathode of LED is connected to one end of R2, as shown in network 21 in
(54) (b) The anode of LED is connected to one end of R2, as shown in network 21 in
(55) The two methods are equivalent. The network 21 is connected in parallel to both C1 and R1 to form a network 22 with two terminals. The network 22 is then connected in series to the diode D2. In the network 22, assuming that R1 is open-circuited, the capacitor C2 is equivalently open-circuited for direct current. Then, the network 22 is equivalent to a diode having a unilateral conduction property. The side of the cathode of the LED is the cathode of the second network 22 through which the direct current may flow to the outside, and the side of the anode of the LED is the anode of the third network 23 through which the direct current may flow in. As the same-direction series connection is defined, there are also two methods as follows.
(56) (a) The cathode of the network 22 is connected to the anode of D2, as shown in
(57) (b) The anode of the network 22 is connected to the cathode of D2, as shown in
(58) The fourth network 24 is then connected in series to the first capacitor C1 in two methods as follows.
(59) (a) The anode of D1 of the network 24 is connected to one end of C1, as shown in
(60) (b) The cathode of D1 of the network 24 is connected to one end of C1, as shown in
(61) Like the first embodiment, in the second embodiment, there are three independent series connections, each in two methods, total 8 connections methods. In fact, they are also equivalent.
(62) The technical solution of the first embodiment in the existing patent B is adopted as the lossless ripple current generator 100. The inductor L is a 1 mH inductor and wound using a wire with a diameter of 0.6 mm. The inductor L2 is a power inductor of about 1.3 mH and has an adjustable air gap.
(63) The tested capacitor is an electrolytic capacitor labeled 450BXC47MEFC1825 and has a nominal withstand voltage of 450 V and a ripple current of 1.2 A. The direct-current power supply U is conditioned to 420 V direct current. The element parameters of the indicating circuit 200 are as follows: C1 being a 473/500 V chip capacitor with the nominal capacity of 0.047 uF, C2 being a 104/16 V chip capacitor, D1 and D2 both being 1N4148, R2 being 1 K, R1 being 10 K, and LED being 3AR2UD.
(64) After the circuit of the second embodiment is set, the size of the air gap of the magnetic core is adjusted so that the ripple current of the tested capacitor is 1.2 A. The LED does not emit light at this point.
(65) Since it is difficult to find an out-of-operation electrolytic capacitor, an adjustable resistor is connected in series to the above tested capacitor to simulate an electrolytic capacitor having a performance degradation. The adjustable range of the adjustable resistor is 0-39 herein. When the resistance of the adjustable resistor is adjusted to 4.5, it is equivalent to that the ESR of a 47 uF/400 V electrolytic capacitor increases to 5 from about 0.5 at good performance, and then the performance of the electrolytic capacitor comes close to be out of service.
(66) At this point, the light-emitting transistor (LED) in
(67) Working principle: referring to
(68) When the tested capacitor performs normally, for example, the above 47 uF/400 V electrolytic capacitor, the ESR thereof at 65 KHz is 0.5. That is, when the switching transistors Q1 and Q2 work normally, the exciting current i.sub.1 of the main power level is as shown in
(69) When the ESR of the tested capacitor increases to 5.0 from about 0.5 at good performance, the tested capacitor is close to be out of operation. The voltage drop produced by i.sub.out across ESR increases, and a fluctuating high-frequency ripple voltage with a high amplitude is present between the terminals 1 and 2, which is sufficient to switch on the LED to emit light.
(70) C1 is 0.047 uF with a low capacity, but may have a capacitive reactance of 52.1 at a frequency of 65 KHz and thus can provide a sufficient working current for the LED to emit light. The technique to assign a value to C1 is as follows: its capacitive reactance should be greater than 5 times of the expected failure ESR of the tested capacitor at the working frequency of the lossless ripple current generator 100. The reason is that if the capacitive reactance of C1 is close to ESR, C1 will share a great ripple current, resulting in an insufficient ripple current obtained by the tested capacitor. If the capacitive reactance of C1 is greater than 10 times of the expected failure ESR of the tested capacitor, the ripple current obtained by the tested capacitor is closer to a designed value.
(71) The whole circuit also can work normally after the indicating circuit 200 in
(72) The above are merely descriptions of the preferred embodiments of the present invention. It should be noted that the above preferred embodiments of the present invention should not be deemed to be limitations to the present invention. It would be apparent for those of ordinary skill in the art that various improvements and modifications can also be made without departing from the spirit and the scope of the present invention. For example, a resistor is also connected in series to the first diode, and the resistor R1 in