Fuel injection device
10677208 ยท 2020-06-09
Assignee
Inventors
- Tomoyuki Hosaka (Tokyo, JP)
- Eiji ISHII (Tokyo, JP)
- Yoshihiro SUKEGAWA (Tokyo, JP)
- Taisuke Sugii (Tokyo, JP)
- Kazuki YOSHIMURA (Tokyo, JP)
- Kazuhiro ORYOJI (Tokyo, JP)
- Masayuki Saruwatari (Hitachinaka, JP)
Cpc classification
F02M61/10
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02M61/1873
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02M61/18
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02M2200/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F02M61/10
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
Provided is a fuel injector that is capable of reducing penetration. The fuel injector of the present invention includes a valve body having a valve body side seat surface, a valve seat side seat surface that abuts on the valve body side seat surface, and an injection hole that is provided downstream of a position at which the valve body side seat surface abuts on the valve seat side seat surface. The valve body has a projection that is formed from the valve body side seat surface toward the injection hole, and the projection is formed to be smaller in a direction of fuel flow between seats than a radius of an upstream opening surface of the injection hole.
Claims
1. A fuel injector for injection of fuel, comprising: a valve body having a valve body side seat surface; a valve seat side seat surface that abuts on the valve body side seat surface; and an injection hole provided downstream of a position at which the valve body side seat surface abuts on the valve seat side seat surface, wherein: a projection is formed on the valve body to project from the valve body side seat surface toward the injection hole, a distance, in a direction of fuel flow between the valve body side seat surface and the valve seat side seat surface, between a first portion of the projection and a second portion of the projection at which the projection is closest to the injection hole, is smaller than a radius of an opening of the injection hole at an upstream surface of the injection hole, the valve body is configured to be selectively lifted by one of at least two lift amounts comprising a first lift amount and a second lift amount, the first lift amount being smaller than the second lift amount, such that: when the valve body opens by the first lift amount, of a plurality of tangent lines formed upstream of the second portion of the projection, a tangent line forming a smallest angle with an injection hole axis of the injection hole intersects with an upstream side of the opening of the injection hole, when the valve body opens by the second lift amount, the tangent line forming the smallest angle with the injection hole axis of the injection hole intersects with a downstream side of the opening of the injection hole, when the valve body is lifted by the first lift amount or the second lift amount, the projection is disposed outside of the injection hole, and the projection has a same height across a region larger than a diameter of the opening of the injection hole.
2. The fuel injector according to claim 1, wherein the first portion of the projection is located between the injection hole axis and an axis of the of the injection hole edge that is parallel to the injection hole axis.
3. The fuel injector according to claim 1, wherein the projection is formed annularly on the valve body side seat surface.
4. The fuel injector according to claim 3, wherein the annularly formed projection has a notch formed in a position not corresponding to the injection hole.
5. The fuel injector according to claim 1, wherein the smallest angle formed between the tangent line and the injection hole axis is 0<<90.
6. The fuel injector according to claim 1, wherein the first portion of the projection is an outer edge of the projection.
7. The fuel injector according to claim 6, wherein the first portion of the projection is not disposed over the injection hole.
8. A fuel injector for injection of fuel, comprising: a valve body having a valve body side seat surface; a valve seat side seat surface that abuts on the valve body side seat surface; and an injection hole provided downstream of a position at which the valve body side seat surface abuts on the valve seat side seat surface, wherein a projection is formed on the valve body to project from the valve body side seat surface toward the injection hole, the projection guides the fuel from upstream of an injection hole edge of the injection hole by a predetermined guide angle and changes a direction of fuel flow to cause the fuel to flow downstream of the injection hole edge, in a valve open state, among a plurality of tangent lines formed upstream of a downstream end portion of the projection, a tangent line which forms a smallest angle with an injection hole axis of the injection hole intersects with an upstream side of an opening of the injection hole, wherein the injection hole axis of the injection hole is a central axis of the injection hole, a first portion of the projection located at an outer edge of the projection is located upstream of an upstream end portion of the opening of the injection hole, and a second portion of the projection at which the projection is most projected is located between the upstream end portion of the opening of the injection hole and the central axis of the injection hole, and the projection has a same height across a region larger than a diameter of the opening of the injection hole.
9. The fuel injector according to claim 8, wherein the valve body is configured to be selectively lifted by one of at least two lift amounts including a first lift amount and a second lift amount, the first lift amount being smaller than the second lift amount.
10. The fuel injector according to claim 9, wherein when the valve body opens by the second lift amount, the tangent line forming the smallest angle with the injection hole axis of the injection hole intersects with a downstream side of the opening of the injection hole.
Description
BRIEF DESCRIPTION OF DRAWINGS
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DESCRIPTION OF EMBODIMENTS
(15) Embodiments according to the present invention will now be described below.
Embodiment 1
(16) A fuel injector and a controller thereof according to a first embodiment of the present invention will be described below with reference to
(17)
(18) When the coil 108 is energized through a connector 111 shown in
(19) When opened, a gap is formed between the seat member 102 and the valve body 101 and injection of the fuel begins. When the injection of the fuel begins, energy provided as the fuel pressure is converted into kinetic energy, reaches injection holes opened at a bottom end of the fuel injector 100, and is injected.
(20) Next, the detailed shape of the valve body 101 is described with reference to
(21) The valve seat side seat surface 204 and the valve body 101 are arranged axially symmetric about a valve body central axis 205. In the fuel injector 100, the fuel from upstream flows through a gap between the valve body side seat surface 207 and the valve seat side seat surface 204 as illustrated by arrow 208 in
(22) A valve closed state of the fuel injector 100 is described with reference to
(23)
(24)
(25) To describe the effect of a projection 206 on penetration, the flow of the fuel and velocity distribution at an injection hole outlet in the small lift amount in a configuration in which the valve body does not have a projection is first described with reference to
(26) Next, the flow of the fuel and the velocity distribution at the injection hole outlet in the small lift amount according to this embodiment is described with reference to
(27) The projection 206 is thus capable of guiding the fuel from upstream of the injection hole edge 223 by a predetermined guide angle and changing the direction of flow to cause the fuel to flow downstream of the injection hole edge 223. Consequently, the flow of the fuel goes around the injection hole edge 223 so that the fuel flows into the upstream side inside the injection hole 201. As a result, a local bias in the magnitude of velocity in a velocity distribution 220 at the injection hole outlet is reduced. This makes the velocity distribution in the injection hole outlet plane uniform compared to the velocity distribution 226 in
(28) Two regions are defined here: an upstream side (upstream side inside the injection hole) and a downstream side (downstream side inside the injection hole) of an injection hole axis 203, which is the central axis of the injection hole 201, in a flow path at the injection hole inlet. It should be noted that the injection hole axis 203 is formed by a straight line connecting the center of the upstream opening surface 244 with the center of the downstream opening surface 258. A counterbore is formed in the injection hole 201 of this embodiment, and for the injection hole axis 203, a counterbore downstream opening surface 270 may be used instead of the downstream opening surface 258. To cause the fuel to flow toward the upstream side inside the injection hole, it is required that an effect range is included in the upstream side inside the injection hole. Thus, in this embodiment, the dimension L of the projection in the direction of fuel flow between the seats is made smaller than the radial length R which is the size of the injection hole inlet of the upstream side inside the injection hole. Consequently, the fuel flows into the upstream side inside the injection hole 201, making it possible for the fuel to flow into the upstream side inside the injection hole.
(29) The effect on penetration of flattening out the velocity distribution in the injection hole outlet plane will now be described with reference to
(30) In contrast, in the velocity distribution 220 in this embodiment shown in
(31) Next, the mechanism of the occurrence of cavitation in this embodiment and effects thereof are described with reference to
(32) Thus, the flow near the injection hole edge 223 is guided by the projection 206 to curve suddenly, so that the surrounding pressure is greatly reduced. The change in the direction of flow due to the projection 206 causes the fuel to flow into the injection hole 201 through the flow path of arrow 208. This causes separation that occurs near the injection hole edge 223 to be small and the flow to curve suddenly near the injection hole edge 223, thereby significantly reducing the pressure in the vicinity. When local pressure drops below the saturated vapor pressure of the fuel, the cavitation 243 occurs. The cavitation 243 promotes disturbance inside the injection hole and atomizes the fuel spray. The atomization of the fuel spray promotes dispersion of droplets and reduces the penetration of the fuel spray.
(33) For example, with the guide inclination angle between the tangent line 241b of the projection 206b in the small lift amount and the injection hole axis 203 being 0<<90, cavitation is caused and the penetration of the fuel spray is further reduced.
(34) To suitably change the direction of flow, the projection 206 is preferably located near the injection hole edge 223 and downstream of the injection hole edge 223. Specifically, in a position corresponding to the injection hole 201, of the tangent lines 241 formed upstream of a downstream end portion A of the projection 206, the tangent line 241 that forms a smallest angle with the injection hole axis 203 of the injection hole 201 is formed to intersect an upstream side of the upstream opening surface 244 of the injection hole 201.
(35) For comparison against this embodiment, a case in which a protrusion 254 is provided upstream of the injection hole 201 is described with reference to
(36) The protrusion 254 functions to suppress the flow of fuel from upstream, and arrows 255 indicate the fuel flow that flows into the injection hole 201. Producing a flow that bypasses a flow suppressing portion 254 gives a swirl direction velocity component to the flow that flows into the injection hole 201. However, in general, in a velocity field inside the injection hole, a velocity component in an injection hole axial direction is relatively much greater than the swirl direction velocity component. Thus, in the method described in
(37) In contrast, the shape of this embodiment shown in
(38) In this embodiment, this guide region is much larger than the diameter (2R) of the upstream opening surface 244 and is formed such that the height (projecting length) from the valve body side seat surface 207 is substantially constant across the entire guide region. Thus, as shown in
(39) Furthermore, in the method described in
(40) Next, a method for controlling the fuel injector of this embodiment is described with reference to
(41) In this embodiment, the behavior of a piston 263 is determined by a speed of the engine. When the speed of the engine is low, air flow inside the combustion chamber 260 is slow and the fuel tends to adhere to a wall of the combustion chamber and the piston. Since it is desirable, at this time, that the penetration is reduced, the lift amount is controlled to be small. Conversely, when the speed of the engine is high, the air flow inside the combustion chamber 260 is active, so that generation of the air fuel mixture is promoted. Since it is desirable, at this time, that the penetration is increased to promote the generation of the air fuel mixture by the air flow, the lift amount is controlled to be large.
(42) That is, the valve body 101 is controlled by at least two lift amounts of the small lift amount and the large lift amount. As shown in
(43) It is also possible to control the lift amount by an air-fuel ratio in the combustion chamber 260. When the air-fuel ratio is less than a predetermined value, combustion is lean and thus, it is desirable to create a rich air-fuel ratio condition around the spark plug so that ignition occurs easily. Since it is desirable, at this time, that the penetration is reduced, the lift amount is controlled to be small. Conversely, when the air-fuel ratio in the combustion chamber 260 is greater than the predetermined value, it is desirable to create a uniform air fuel mixture inside the combustion chamber 260 so that combustion occurs throughout the combustion chamber. Since it is desirable, at this time, that the penetration is increased to generate the air fuel mixture throughout the combustion chamber, the lift amount is controlled to be large.
(44) It also possible to control the lift amount by a coolant temperature or an oil temperature. When the coolant temperature or the oil temperature of the engine is lower than a predetermined temperature, the low temperature inhibits complete combustion, thereby increasing emission of PM and unburned hydrocarbons. The lift amount is controlled to be small at this time to reduce the penetration and suppress adhesion to the wall as much as possible.
(45) Furthermore, the lift amount may be controlled by the position of the piston 263. When a distance between the piston 263 and the fuel injector 100 during a fuel injection period is shorter than a predetermined distance, the lift amount is controlled to be small to prevent adhesion of the fuel to the piston. When the distance between the piston 263 and the fuel injector 100 during a fuel injection period is longer than the predetermined distance, the lift amount is controlled to be large to promote dispersion of the fuel.
(46) It should be noted that the control method shown in this embodiment may be utilized for short pulse injection or for multiple injection that uses the short pulse injection. Since the lift amount is small in the short pulse injection, the lift amount can be controlled by the air-fuel ratio, the coolant temperature or the oil temperature, or the position of the piston. Since the volume of injection per pulse is reduced in the short pulse injection, a required fuel quantity can be injected by multiple injection. The lift amount can also be controlled by the above means for multiple injection.
Embodiment 2
(47) A fuel injector according to a second embodiment of the present invention will be described below with reference to
Embodiment 3
(48) A fuel injector according to a third embodiment of the present invention will be described below with reference to
REFERENCE SIGNS LIST
(49) 100 fuel injector 101 valve body 102 seat member 104 nozzle body 108 coil 110 spring 201 injection hole 202 sac chamber 203 injection hole axis which is the central axis of injection hole 204 valve seat side seat surface 206 projection (guide portion) 207 valve body side seat surface 207 233 injection hole edge 241 tangent line formed by projection (guide portion) 244 upstream opening surface of injection hole 256 downstream end portion 257 upstream end portion 258 downstream opening surface of injection hole 271 downstream end surface 271 272 upstream end surface