Vapor pressure solid articles and methods for making and using the same
10677228 ยท 2020-06-09
Assignee
Inventors
- Kenneth William Stack (New York, NY, US)
- Aslan Miriyev (New York, NY, US)
- Hod Lipson (New York, NY, US)
Cpc classification
F03G7/005
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B29K2105/0064
PERFORMING OPERATIONS; TRANSPORTING
F16H27/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F03G7/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F03G7/012
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B29C51/12
PERFORMING OPERATIONS; TRANSPORTING
B29C49/46
PERFORMING OPERATIONS; TRANSPORTING
B29C44/3484
PERFORMING OPERATIONS; TRANSPORTING
B29C51/002
PERFORMING OPERATIONS; TRANSPORTING
H05B2203/014
ELECTRICITY
B33Y80/00
PERFORMING OPERATIONS; TRANSPORTING
B29C51/10
PERFORMING OPERATIONS; TRANSPORTING
F15B15/103
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F03G7/06113
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B29C51/006
PERFORMING OPERATIONS; TRANSPORTING
International classification
F03G7/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F03G7/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F15B15/10
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H27/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B33Y80/00
PERFORMING OPERATIONS; TRANSPORTING
B29C49/46
PERFORMING OPERATIONS; TRANSPORTING
B29C51/10
PERFORMING OPERATIONS; TRANSPORTING
B29C51/12
PERFORMING OPERATIONS; TRANSPORTING
Abstract
Disclosed are devices, systems, apparatuses, methods, products, and other implementations of vapor pressure solids. In some embodiments, a vapor pressure solid may include a one- or multi-component matrix material. In some embodiments, the multi-components matrix material is a two-part PDMS comprising a first and second matrix material. The first matrix material is capable of being mixed with one or more vaporizable fluids that causes the first matrix material to swell. The second matrix material is capable of being mixed with the swelled first matrix material to produce an actuating material. When the actuating material is heated, the one or more vaporizable fluids expand, resulting in vapors. The increased pressure applied by the vapors causes the actuating material to expand.
Claims
1. An article of manufacture comprising: a first matrix material capable of being mixed with one or more vaporizable fluids, wherein mixing the one or more vaporizable fluids causes the first matrix material to swell; a second matrix material capable of being mixed with the swelled first matrix material to produce an actuating material, wherein heating the actuating material causes inflation of the actuating material based on pressure applied by vapors resulting from expansion of one or more vaporizable fluids; a heating element, wherein the heating element is a resistor embedded in the actuating material; and a layer of passive Polydimethysiloxane (PDMS) material having a first end and a second end, wherein the actuating material is formed onto the layer of passive PDMS material, and wherein actuation and contraction of the actuating material causes the article of manufacture to advance along an axis of contraction.
2. An article of manufacture comprising: a first matrix material capable of being mixed with one or more vaporizable fluids, wherein mixing the one or more vaporizable fluids causes the first matrix material to swell; a second matrix material capable of being mixed with the swelled first matrix material to produce an actuating material, wherein heating the actuating material causes inflation of the actuating material based on pressure applied by vapors resulting from expansion of one or more vaporizable fluids; a heating element, wherein the heating element is a resistor embedded in the actuating material; a layer of passive Polydimethysiloxane (PDMS) material having a first end and a second end, wherein the actuating material is formed onto the layer of passive PDMS material; and a gripper comprising a first finger and a second finger, the first finger coupled to the first end of the layer of passive PDMS material and the second finger couple second end of the layer of passive PDMS material, wherein actuation of the actuating material causes the gripper to manipulate an object.
3. An article of manufacture comprising: a first matrix material capable of being mixed with one or more vaporizable fluids, wherein mixing the one or more vaporizable fluids causes the first matrix material to swell; a second matrix material capable of being mixed with the swelled first matrix material to produce an actuating material, wherein heating the actuating material causes inflation of the actuating material based on pressure applied by vapors resulting from expansion of one or more vaporizable fluids; a heating element, wherein the heating element is a resistor embedded in the actuating material; a base; a movable member coupled to the base, wherein the actuating material is enclosed in the movable member; and a bar coupled to the movable member, wherein contraction of the actuating material causes the base to advance along an axis of contraction.
4. The article of manufacture of claim 1 wherein cooling the actuating material causes contraction of the actuating material.
5. The article of manufacture of claim 1 wherein the one or more vaporizable fluids is captive in the first matrix material.
6. The article of manufacture of claim 1 wherein the first matrix material is soaked and cured in the one or more vaporizable fluids.
7. The article of manufacture of claim 1 wherein the first and second matrix materials are selected from a group consisting of silicone rubber, polymers, resins and latex.
8. The article of manufacture of claim 7 wherein the polymer of the first or second matrix materials is selected from the group consisting of Polydimethysiloxane (PDMS), platinum-catalyzed PDMS, and tin-catalyzed PDMS.
9. The article of manufacture of claim 1 wherein the one or more vaporizable fluids is selected from a group consisting of ethanol, acetone, water, glycerin and etheric compounds.
10. The article of manufacture of claim 1 further comprising a plurality of heating elements configured to independently heat different portions of the actuating material.
11. The article of manufacture of claim 1 further comprising one or more cooling elements configured to accelerate cooling of the actuating material.
12. The article of manufacture of claim 1 further comprising one or more conductive materials for heating the one or more vaporizable fluids.
13. The article of manufacture of claim 2 wherein cooling the actuating material causes contraction of the actuating material.
14. The article of manufacture of claim 2 wherein the one or more vaporizable fluids is captive in the first matrix material.
15. The article of manufacture of claim 2 wherein the first matrix material is soaked and cured in the one or more vaporizable fluids.
16. The article of manufacture of claim 2 wherein the first and second matrix materials are selected from a group consisting of silicone rubber, polymers, resins and latex.
17. The article of manufacture of claim 16 wherein the polymer of the first or second matrix materials is selected from the group consisting of Polydimethysiloxane (PDMS), platinum-catalyzed PDMS, and tin-catalyzed PDMS.
18. The article of manufacture of claim 2 wherein the one or more vaporizable fluids is selected from a group consisting of ethanol, acetone, water, glycerin and etheric compounds.
19. The article of manufacture of claim 2 further comprising a plurality of heating elements configured to independently heat different portions of the actuating material.
20. The article of manufacture of claim 2 further comprising one or more cooling elements configured to accelerate cooling of the actuating material.
21. The article of manufacture of claim 2 further comprising one or more conductive materials for heating the one or more vaporizable fluids.
22. The article of manufacture of claim 3 wherein cooling the actuating material causes contraction of the actuating material.
23. The article of manufacture of claim 3 wherein the one or more vaporizable fluids is captive in the first matrix material.
24. The article of manufacture of claim 3 wherein the first matrix material is soaked and cured in the one or more vaporizable fluids.
25. The article of manufacture of claim 3 wherein the first and second matrix materials are selected from a group consisting of silicone rubber, polymers, resins and latex.
26. The article of manufacture of claim 25 wherein the polymer of the first or second matrix materials is selected from the group consisting of Polydimethysiloxane (PDMS), platinum-catalyzed PDMS, and tin-catalyzed PDMS.
27. The article of manufacture of claim 3 wherein the one or more vaporizable fluids is selected from a group consisting of ethanol, acetone, water, glycerin and etheric compounds.
28. The article of manufacture of claim 3 further comprising a plurality of heating elements configured to independently heat different portions of the actuating material.
29. The article of manufacture of claim 3 further comprising one or more cooling elements configured to accelerate cooling of the actuating material.
30. The article of manufacture of claim 3 further comprising one or more conductive materials for heating the one or more vaporizable fluids.
Description
BRIEF DESCRIPTIONS OF THE DRAWINGS
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DETAILED DESCRIPTION
(18) The disclosed subject matter relates to vapor pressure solid articles and methods for making and using the same. In some embodiments, vapor pressure solids refer to actuating (e.g., smart) materials that are capable of producing an output force and/or displacement as a result of a chemical reaction. For example, such materials include matrix materials that are infused with a vaporizable fluid that can expand and/or contract the matrix based on its temperature. Additionally, these types of materials do not require additional mechanical components to provide the actuation (e.g., hydraulics, motors etc.) and, as a result, they can be manufactured in bulk using smart geometric design (e.g., 3D printing) and allow for miniaturization, thus enabling uses in various bio-inspired applications.
(19) In the following description, reference is made to the accompanying drawings that form a part hereof, and in which are shown by way of illustration specific embodiments in which the inventive principles may be practiced. It is to be understood that other embodiments may be utilized and structural changes may be made without departing from the scope of the disclosed subject matter.
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(21) At 104, the matrix material can be infused with a vaporizable fluid. In some embodiments an infusion can be performed using injections, infiltration of the matrix material or by using mechanical apparatuses (e.g., a Soxhlet extractor) or using suitable combinations thereof. In some embodiments, an infusion can consist of combining the vaporizable fluid with the matrix material, captivating the vaporizable fluid and/or soaking the matrix material in the vaporizable fluid. Additionally, in some embodiments the vaporizable fluid can include water, ethanol, acetone, glycerine, etheric compounds and/or other suitable fluids. Moreover, in some embodiments, a combination and/or emulsion of fluids can be automatically selected based on thermodynamic properties and desired output force from the actuating material. In some embodiments, the matrix material can be infused in an adaptive manner and at different concentrations so as to create the desired output.
(22) At 106, the matrix material is sealed to create an insulation for the vaporizable fluid. In some embodiments, a sealing layer can be included in the matrix material using suitable materials or combinations thereof. Additionally, in some embodiments, the sealing layer can be a conductive material.
(23) At 108, the matrix material, sealing layer and vaporizable fluid are heated so as to cause the fluid to vaporize. In some embodiments, heating can be accomplished using a heating element (e.g., one or more resistors embedded in the material) or through conductive heating by applying an adaptively controlled electrical current through the actuating material. For example, in such cases the actuating material can be modified to include one or more conductive elements and can be used alone and/or in combination with a conductive heater. Additionally, in some embodiments, a heating exchanger can be used to control the heating and/or cooling rates of the vaporizable fluid and subsequent expansion and contraction rates of the actuating material. Faster heating can be achieved using higher current or additional distributed heating networks, resulting in quicker vaporization of the vaporizable fluid. Similarly, faster cooling rates can be achieved based on the actuator's form-factor, surface-to-volume ratio, and convection currents.
(24) At 110, heating of the vaporizable fluid results in the vaporization of the fluid, and the solid is inflated based on the pressure of the vapor. Specifically, such inflation of the bulk solid can be a result of the phase transition (e.g., liquid-vapor) and/or continuous expansion of the vapors. As a result, the actuating material can be dynamically stretched and/or contracted based on the vapor pressure infused in the matrix material. Moreover, the phase transition of the vaporizable fluid into vapor combined with the one or more matrix materials can cause large expansion of the matrix, which is not typically obtained through other actuating methods. In some embodiments, the actuating material can be used in a bimorph configuration to allow for mechanical structures that are independently controlled and can produce composite output forces. For example, such composite materials can be included in piston enclosures to provide pneumatic functionality. Additionally, the actuating material can also include mechanical components (e.g., springs) in order to increase the output force and/or displacement.
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(35) In some embodiments, the layer of passive PDMS material 1104 includes a solid first end 1112 and a soft second end 1114 (see
(36) In some embodiments, the layer of passive PDMS material 1104 includes a gripper having a first finger 1116 and a second finger 1118 (see
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(39) In some embodiments, efficiency of an actuator heated by a resistive wire can be estimated as a ratio between an amount of mechanical work produced over a unit of time, and an amount of invested (consumed) electrical energy. For example, if the voltage is 15, the current is 1 A (making the consumed electrical power measured as the product of the applied DC voltage and current 15 W), the time it takes the actuator to reach a force of 60 N is 70 seconds, the strain level at 60 N force is 70%, and the linear expansion of a 40 mm long specimen is 0.740 mm (28 mm, or 0.028 m), then the mechanical work done by the actuator can be calculated as a product of the force and the distance, (namely 60 N.Math.0.028 m=1.68 J). In this example, the output power is 1.68 J/70 s=0.024 W, and the efficiency of the actuator is 0.024 W/15 W.Math.100% 0.2%. In some embodiments, the efficiency is related to the design of the resistive wire. The design can be, for example, single-, double-, or triple-coiled wires. As shown in
(40) In some embodiments, the efficiency and operation of the actuator material also depend on heating and cooling rates. For resistive heating, higher currents or more distributed heating networks are more likely to provide faster material expansion. For cooling, an optimized design of the actuator geometry and the surface area can facilitate faster cooling rates. For example, a thin strip with large surface-to-volume ratio is likely to cool much faster than bulk material. Active cooling solutions, such as for example Peltier junctions or liquid-flow cooling channels, can be used to facilitate such cooling rates. In liquid-flow cooling channels, as silicone repels water, internal channels can be designed in the soft material for water-flow cooling.
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(43) In some embodiments in which ethanol escape occurs during prolonged actuation thus compromising performance, the actuator material can be rejuvenated. Actuator material can be rejuvenated by immersing the actuator in ethanol, allowing its diffusion into the silicone-based material until saturation. Repeatable rejuvenation of an actuator can provide retention of up to 100% of a soft walker robot's functionality. In some embodiments, rejuvenation can keep a soft walker robot actuated under extreme conditions. Thus, rejuvenation of the actuator material, whereby the actuator is exposed to direct contact with ethanol, can facilitate the revival of the actuation performance after prolonged service. Additionally, rejuvenation can be utilized for designing saturation-based self-healing soft material-actuators.
(44) Rejuvenation testing of soft walker robots can be performed by recording the amount of time required to induce an axial contraction of 15%. Rejuvenated soft walker robots will take less time to reach 15% contraction than exhausted soft walker robots. This can be attributed to ethanol escape from the composite during prolonged actuation. Rejuvenation can also be performed by electrically-actuating the soft walker robots to achieve bi-morph bending of the soft material comprising its body for extended periods of time (e.g., 10 minutes). An example of the bi-morph bending of a soft walker robot is shown in
(45) The embodiments described in this disclosure can be combined in various ways. Any aspect or feature that is described for one embodiment can be incorporated into any other embodiment mentioned in this disclosure. Accordingly, while various novel features of the inventive principles have been shown, described and pointed out as applied to particular embodiments thereof, it should be understood that various omissions and substitutions and changes in the form and details of the systems and methods described and illustrated, may be made by those skilled in the art without departing from the spirit of the invention. Amongst other things, the steps of any described methods may be carried out in different orders in many cases where such may be appropriate. Those skilled in the art will recognize, based on the above disclosure and an understanding therefrom of the teachings of the inventive principles, that different configurations and devices can be used to implement the general functionality and different embodiments of the inventive principles. Any particular method components are for illustrative purposes to facilitate a full and complete understanding and appreciation of the various aspects and functionality of particular embodiments of the present principles. Those skilled in the art will appreciate that the inventive principles can be practiced in other than the described embodiments, which are presented for purposes of illustration and not limitation.