Blade levelling apparatus with provision for mounted accessories
10676894 ยท 2020-06-09
Inventors
Cpc classification
E02F3/7609
FIXED CONSTRUCTIONS
E02F3/962
FIXED CONSTRUCTIONS
E02F3/7677
FIXED CONSTRUCTIONS
E02F3/7672
FIXED CONSTRUCTIONS
E02F3/961
FIXED CONSTRUCTIONS
International classification
E02F3/76
FIXED CONSTRUCTIONS
E02F3/96
FIXED CONSTRUCTIONS
Abstract
A levelling apparatus, that is typically as used on tractors, excavators and skid-steer vehicles, and references the levelling assembly and mounting options including directly to the existing blade of vehicles as well as other mounting arrangements. Preferred embodiments of a levelling apparatus include a blade body portion and body mounting portion connected by an arrangement of fixed and adjustable linkages, preferably hydraulic, to allow movement of the blade body portion, relative to the body mounting portion, in substantially an up and down direction, as well as rotational movement about an axis perpendicular to the general plane of an attached blade.
Claims
1. A blade leveling assembly comprising: a body mounting portion and a blade body portion of a blade connected by a first set of connecting linkages and a second set of connecting linkages, the first set of connecting linkages being connected to the body mounting portion close to a middle thereof, when viewed in plan, being connected to the blade body portion outwardly of a middle thereof, when viewed in plan, the second set of connecting linkages being connected to the body mounting portion outwardly of the middle thereof, when viewed in plan, being connected to the blade body portion outwardly of the middle thereof and by a distance substantially equivalent from the middle of the blade body portion as a connection to the body mounting portion, when viewed in plan, one or more of the first set of connecting linkages and the second set of connecting linkages comprise adjustable length actuators; side supporting elements disposed at or near each side of the blade body portion; and a rotatable accessory mounting portion comprising a transverse accessory mount configured to at least partially rotate about a transverse axis for the rotatable accessory mounting portion, said rotatable accessory mounting portion being positioned forward of the blade, and above the level of the blade.
2. The blade leveling assembly as claimed in claim 1, wherein said rotatable accessory mounting portion extends between said side supporting elements and is mounted to the side supporting elements, wherein the blade leveling assembly further comprises a mount rotation system configured to control a rotational attitude of the transverse accessory mount.
3. The blade leveling assembly as claimed in claim 1, wherein said side supporting elements comprise vertical side support guards positioned on either side of the blade portion and extending forwardly thereof.
4. The blade leveling assembly as claimed in claim 1, wherein said mount rotation is configured to alternate said accessory mounting portion, with an attached assembly, between two rotationally distinct positions about the transverse axis for the rotatable accessory.
5. The blade leveling assembly as claimed in claim 4, wherein said mount rotation system comprises a linear actuator pivotably connected at one end of the linear actuator to said transverse accessory mount, and to the blade body portion at a distal end of the linear actuator.
6. The blade leveling assembly as claimed in claim 1, wherein said mount rotation system is configured to be engaged in a free mode, which allows free rotation of said rotatable accessory about the transverse axis for the rotatable accessory.
7. The blade leveling assembly as claimed in claim 1, further comprising a rotatable drum assembly affixed to said rotatable accessory mounting portion.
8. The blade leveling assembly as claimed in claim 7, wherein said rotatable drum assembly comprises drum side mounts to which a rotatable drum portion is connected, said drum side mounts being connected to said transverse accessory mount and configured to act in conjunction with the transverse accessory mount to allow an arrangement of the drum side mounts and the transverse accessory mount to alternate between an accessory retracted position in which said rotatable drum portion is above the ground and the level of the lowest edge of said blade assembly, and an accessory engaged position in which the drum is contactable, or in proximity, with the ground.
9. The blade leveling assembly as claimed in claim 8, wherein said rotatable drum assembly includes a drum power system configured to effect powered rotation of said rotatable drum portion.
10. The blade leveling assembly as claimed in claim 9, wherein said drum power system is positioned within the body of a drum of the rotatable drum assembly.
11. The blade leveling assembly as claimed in claim 10, wherein said drum power system comprises an inboard hydraulic motor positioned with either end thereof within the body of the drum of the rotatable drum assembly.
12. The blade leveling assembly as claimed in claim 1, further comprising a scarifier assembly comprising one or more scarifier modules comprising a plurality of tines, the scarifier assembly being configured to be one of: attached with said scarifier modules connected by a rotatable connection to the blade of the blade body portion in a first scarifier arrangement, and attached directly to the transverse accessory mount in a second scarifier arrangement.
13. The blade leveling assembly as claimed in claim 12, wherein, in either of the first scarifier arrangement and the second scarifier arrangement, rotational movement of the scarifier assembly is limited by the scarifier modules of the scarifier assembly bearing against the blade of the blade body portion in a direction.
14. The blade leveling assembly according to claim 1, wherein the first set of connecting linkages comprises two fixed length stabilizing arms, each of the fixed length stabilizing arms of the first set of connecting linkages being pivotably connected at one end to a fixed point on the body mounting portion, the fixed point being at or near the middle of the body mounting portion, and extending diagonally outwardly, when viewed in plan, from the fixed point on the body mounting portion, to pivotably connect to the blade body portion at a point outwardly of the middle of the blade body portion, the second set of connecting linkages comprises two fixed length stabilizing arms, each fixed length stabilizing arm of the second set of connecting linkages being pivotably connected at one end to the body mounting portion at a point outwardly and on either side of the middle of the body mounting portion when viewed in plan, and being pivotably connected at another end to the blade body portion at a point outwardly and on either side of the middle of the blade body portion, the first set of connecting linkages and the second set of connecting linkages being vertically separated from each other when the blade leveling assembly is viewed from the side, when the blade leveling assembly is viewed from the side, the points where the stabilizing arms of the first set of connecting linkages connect to the body mounting portion are vertically separated from the points where said stabilizing arms of the second set of connecting linkages connect to said body mounting portion, and when the blade leveling assembly is viewed from the side, the points where the stabilizing arms of the first set of connecting linkages connect to the blade body portion are vertically separated from said points where the stabilizing arms of the second set of connecting linkages connect to the blade body portion, the first set of connecting linkages and the second set of connecting linkages interact to allow relative movement of the blade body portion relative to the body mounting portion, said relative movement comprising: vertical translational movement of the blade body portion relative to the body mounting portion, and rotational movement of the blade body portion, relative to the body mounting portion, about an axis normal to the general plane of the blade body portion.
15. The blade leveling assembly as claimed in claim 14, wherein operation of said second set of linkages effects changes in the pitch of the blade body portion.
16. The blade leveling assembly as claimed in claim 14, wherein operation of said first set of linkages effects changes in the yaw of the blade body portion.
17. The blade leveling assembly as claimed in claim 5, wherein said mount rotation system is configured to be engaged in a free mode, which allows free rotation of said rotatable accessory about the transverse axis for the rotatable accessory.
18. The blade leveling assembly as claimed in claim 1, further comprising a pivoting carriage assembly attached by a single upright pivot, allowing rotation of the pivoting carriage assembly about an upright axis, to a forwardly extending carriage support arm, wheels of the pivoting carriage assembly being mounted to the pivoting carriage assembly in a manner which does not allow pivoting of the wheels about an upright axis relative to the pivoting carriage assembly.
Description
DESCRIPTION OF DRAWINGS
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DESCRIPTION OF PREFERRED EMBODIMENT
(20) With reference to the drawings (particularly
(21) the two body portions (2, 3) being connected by body connecting linkages (5-7) which allow a substantially translational movement of the blade body portion (3), substantially parallel and relative to the blade body portion (2)see for instance
(22) the body connecting linkages (5-7) also allowing a rotational movement of the blade body portion (3), relative to the body attachment portion (2), about a rotational axis substantially in the direction of forward travel (9) of the assembly (1)see for instance
(23) said body connecting linkages including linear actuators (5a, b), there being at least one linear actuator (5) being present either side of the middle (10) of the levelling assembly (1) when viewed in plan;
(24) said body connecting linkages (5-7) also including at least one pivot-ended stabilising linkage (6-7) either side of the middle (10) of the levelling assembly (1) when viewed in plan;
(25) and wherein the body connecting linkages (5-7) assist in maintaining relative movement of the body portions to as described above.
(26) The body attachment portion (2) includes a quick-hitch arrangement (4) such as commonly used on skid-steer tractors.
(27) With reference to
(28) The stabilising linkages, pivot-ended linkages (6a, b) (7a, b) have ball joint ends where they attach to at least one of the body portions (2, 3) which is necessary to allow for the permitted relative movements of the body portions (2, 3). In the present invention a spherical bush is used in the jointsthis joint (14) can be clearly seen in the stabilising arms (6) where they (in this embodiment) attach to a central mounting point (15) on the body mounting portion (2).
(29) The geometry of the remaining connecting linkages (stabilising arms (6-7)) assist in maintaining the relationship between the two body portions (2, 3) as movement occurs (such as shown in
(30) The primary permitted relative movements between the body portions (2, 3) are, when viewed from the front and wherein the body attachment portion (2) is considered fixed in position, relative upward and downward movement of the blade body portion (3) relative to the body attachment portion (2), as well as allowing relative upward and downward movement of each end of the blade body portion (3) relative to the body attachment portion (2)allowing also for inclination of the blade portion (3) (relative to the body attachment portion (2)), such as shown in
(31) Accordingly there is provided a precise alteration of the elevation and rotational inclination of the blade relative to the quick hitch (4) (which follows the roll inclination of the vehicle in response to ground contours) without the need for heavy and expensive quick hitch rotational attachments. The arrangement of the illustrated embodiment theoretically provides for faster (quick response movements are important for a moving vehicle) changes to the elevation and rotational inclination of the blade, as well as being much more precise.
(32) The actuators can also be coupled to a laser levelling control system (sensors or emitters can be mounted on arms (not shown) which fix at positions (12) on the blade portion (3)) so that the blade (11) is maintained at true ground elevation and the horizontal, regardless of any pitching and rolling movements of the vehicle to which it (1) is attached. As mentioned above, the quicker responsiveness of the present embodiment also allows the vehicle to travel faster.
(33) Preliminary trials by the inventor, have indicated that the present invention when used with a laser levelling system can level ground to a much higher degree of precision (3 mm compared to 10 mm) approximately 12 times faster than when using a similar arrangement with a prior art device. This represents a very significant advance in the art in terms of productivity and precision. Accordingly this also opens the present invention up to other applications where a tool on a moving vehicle needs to be maintained at a precise inclination and elevation.
(34) In
(35) In
(36) In
(37) In
(38) Here at least one upper hook portion (72) affixed to the body mounting portion (70) hooks over the top of the existing blade (71). A contacting bar (78) may be provided on the body mounting portion (70) to help accommodate the different curves of blades and reduce possible damage to the blade (71).
(39) A lower hook portion (73) connected by a flexible linkage (74) to an adjustable linking element (75), in turn connected to an element (79) associated with the body mounting portion (70), helps secure the levelling assembly (1) to the existing blade (71) as the adjustable element(s) (75) are tightened. The adjustable element (75) may simply be a turnbuckle in a preferred element, and may be provided with an arm (76) to help tighten the turnbuckle, and provide additional stabilisation when the distal end of the arm (76) is connected to a point (77) on the blade body portion (3) after tightening.
(40) In
(41) Linkage tabs (104a,b) allow for control of the rotation of the mount (102) by allowing the connection of mount rotation means comprising linear actuators (103a,b). In preferred embodiments these are hydraulic and capable of progressive and continuous control by the operator, and/or could be linked into an automated control system. In this figure the mount (102) is shown in an accessory retracted position.
(42) In
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(45) While the power drum could utilise a compact external hydraulic motor at each end the option for preferred embodiments is predominantly inboard hydraulic motors (112a,b) positioned largely within the drum (114) itself. In this situation only the protective cap and mount (111a,b) need extend outside of the planes defined by the side guards (106) while allowing the drum (114) to extend the full width within the extended vertical planes defined by the side guards (106).
(46) The protrusions (115) from the drum (114) are defined by choice, and may be replaceable elements or formed into drum (114) itself. The user is open to choice here. Various types of teeth, blades, features may be provided along with different combinations thereoffor instance the user choice for breaking asphalt and road-seal may be different from dethatching and preparing areas covered with vegetation.
(47) Less destructive drum choices are also envisagedfor instance the power drum may comprise a brush for finishing and screeding areas, finishing landscaped areas or lightly covering sown seed, or even removing excess materials and debris on finished areas (e.g. gravel chips on finish tar sealed roading and sidewalks etc). It is intended that there will be user choice in the selection of the properties of the power drum in a power drum assembly (110).
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(49) The following specifications in relation to the embodiments of
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(51) Apertures (126) and (127) in the mount and tine portions respectively allow an operator to temporarily lift the tines (123) and place a pin in to lock them in an up position. This can be useful for improving visibility for the operator in certain operations where the tines are not required. This can still used in conjunction with rotation of the transverse mount (102) to further lift the tines (123).
(52) Not visible is a rear tab or bar at the rear of the mount ribs (128) which limits rearward travel of the tines (123) during forward movement of the levelling assembly (1), and to allow the tines (123) of the module (121) to be raised when the accessory bar is moved to an accessory retracted position.
(53) It should also be envisaged that the scarifier modules could be positioned directly in front of the blade and mouldboards of the levelling assembly to allow them to be used in conjunction with another accessory on a transverse accessory mount (102), allowing an operator to readily use both in conjunction or alternate between use of the two accessories with relative ease of operation and adjustment. It should also be appreciated that a single scarifier module extending the full width of the mount (102) could be used, or multiple smaller modules used as required.
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(55) As a variation of the aforesaid embodiments, there are occasionally situations where an operator may require additional flexibility in terms of being able to manipulate the orientation of the blade body portion (203). Such operations may include tilting the blade body portion forwardly or rearwardly (about a transverse axisi.e. altering the pitch of the blade body portion). Other operations may include rotating the angle of the blade body portion (203) about a vertical z axisi.e. a yaw type movement. And various combinations of these operations and that of previously described embodiments. It should also be appreciated that these operations also affect any accessories which may also be mounted on the blade body portion (203).
(56) In order to achieve these additional operations, various linkages of the previous embodiments (e,g,
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(58) Providing linear actuators (206) to replace linkages (6) of
(59) In practice it is likely that an operator may employ changes to any one or more of pitch, yaw, and roll simultaneously. It is envisaged that in most cases the operation of such advanced embodiments of the present invention will be in conjunction with laser assisted control systemssuch as, for instance, provided by companies such as Leica. In these cases a control system for the actuators (205, 206, 207 where provided) will be coupled with the laser assisted control system to ensure the blade body portion (203) is maintained at the correct attitude/position as the leveller and vehicle travels across terrain.
(60) It is envisaged that even with laser assisted embodiments, the operator may have direct (or indirect fly-by-wire type) control over pitch and yaw, as these are often more influenced by the type of terrain and material that the levelling assembly is working on. It also envisaged that these embodiments may also be used on non-laser assisted embodiments of a leveller assembly with direct control of the actuators (205-207 where provided) by the operator. There may also be fly-by-wire type assisted operation using computational means with a control system to enable the operator to more easily attain a particular attitude of the blade body portion (203)it is envisaged that such embodiments might even used modified joysticks or roller-ball type controls for the operator, rather than individual controls for each actuator and/or set thereof (i.e. 205-207 where provided).
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(63) It should be envisaged that the embodiments of
(64) Aspects of the present invention have been described by way of example only and it should be appreciated that modifications and additions may be made thereto without departing from the spirit or scope of the present invention as described herein.
(65) It should also be understood that the term comprise where used herein is not to be considered to be used in a limiting sense. Accordingly, comprise does not represent nor define an exclusive set of items, but includes the possibility of other components and items being added to the list.
(66) This specification is also based on the understanding of the inventor regarding the prior art. The prior art description should not be regarded as being authoritative disclosure on the true state of the prior art but rather as referencing considerations brought to the mind and attention of the inventor when developing this invention.