Method for optimizing perforation parameters to maintain uniform fracture growth in multi-stage hydraulic fracturing of horizontal well
10677961 ยท 2020-06-09
Assignee
Inventors
- Xiyu Chen (Chengdu, CN)
- Jinzhou Zhao (Chengdu, CN)
- Yongming Li (Chengdu, CN)
- Youshi Jiang (Chengdu, CN)
- Wenjun Xu (Chengdu, CN)
- Dongyu Fu (Chengdu, CN)
Cpc classification
E21B2200/20
FIXED CONSTRUCTIONS
E21B49/00
FIXED CONSTRUCTIONS
E21B43/119
FIXED CONSTRUCTIONS
International classification
G01V99/00
PHYSICS
E21B49/00
FIXED CONSTRUCTIONS
E21B41/00
FIXED CONSTRUCTIONS
Abstract
A method for optimizing perforation parameters to maintain uniform fracture growth in multi-stage hydraulic fracturing of horizontal well and device therefor are provided. The method includes steps of: S1: collecting the geological and engineering parameters of the targeted pay zone, and estimating the net inlet pressure of fractures within the targeted fracturing stage of horizontal well; S2: calculating the perforation friction coefficient required for maintaining the uniform fracture growth in multi-stage hydraulic fracturing of horizontal well; S3: calculating the perforation characteristic parameter; and S4: determining the optimized perforation parameters. The method considers the stress heterogeneity, the stress shadowing and the perforation erosion in the process of dynamic hydraulic fracturing propagation, and also the influence of perforation erosion. The invention can effectively maintain uniform fracture growth in multi-stage hydraulic fracturing of horizontal well, which can easily operate and is practical.
Claims
1. A method for optimizing perforation parameters to maintain uniform fracture growth in multi-stage hydraulic fracturing of horizontal well, comprising: collecting geological and engineering parameters of a targeted pay zone, and estimating a net inlet pressure of fractures within a targeted fracturing stage of horizontal well; calculating a perforation friction coefficient required for maintaining uniform fracture growth in multi-stage hydraulic fracturing of horizontal, wherein the calculating the perforation friction coefficient step further comprises the following sub-steps: S21: calculating a minimum horizontal principal stress difference in the fracturing stage:
.sub.d=.sub.max.sub.min(2); wherein: .sub.d is the minimum horizontal principal stress difference in the fracturing stage, MPa; .sub.max is the maximum value among the minimum horizontal principal stresses at every perforation clusters in the fracturing stage, MPa; .sub.min is the minimum value among the minimum horizontal principal stresses at every perforation clusters in the fracturing stage, MPa; S22: calculating an equivalent value of stress shadowing:
S=Gp.sub.i+.sub.d(3);
n.sub.pd.sub.p.sup.2F(7);
n.sub.p=l.sub.pd.sub.d(8), wherein: n.sub.p is the number of perforations in the perforation cluster, no factor; d.sub.p is the perforation diameter, m; F is the perforation characteristic parameter, m.sup.2; L.sub.p is the designed length of perforation interval, m; d.sub.d is the perforation density of the perforation clusters, 1/m; and selecting and optimizing an optimized perforating gun, and eliminating out-of-control small portions of hydraulic fracturing propagations causing inter-well interference.
2. The method for optimizing perforation parameters to maintain uniform fracture growth in multi-stage hydraulic fracturing of horizontal well in claim 1, wherein the net inlet pressure of fractures within the targeted fracturing stage of horizontal well is calculated according to formula (1):
3. The method for optimizing perforation parameters to maintain uniform fracture growth in multi-stage hydraulic fracturing of horizontal well in claim 1, wherein the constant coefficient =1+0.2x, x is a number of repeats of calculating the perforation friction coefficient step, and x is initially set as 0.
4. The method for optimizing perforation parameters to maintain uniform fracture growth in multi-stage hydraulic fracturing of horizontal well in claim 1, wherein the discharge coefficient K=0.6.
5. The method for optimizing perforation parameters to maintain uniform fracture growth in multi-stage hydraulic fracturing of horizontal well in claim 1, further comprises: establishing a fully coupled numerical model for hydraulic fracture growth; and predicting and evaluating an uniformity of fracture growth extents in multi-stage hydraulic fracturing using the optimized perforation parameters.
6. The method for optimizing perforation parameters to maintain uniform fracture growth in multi-stage hydraulic fracturing of horizontal well in claim 5, wherein the establishing the fully coupled numerical model for hydraulic fracture growth step further comprises the following sub-steps: S51: dividing the fracturing time into multiple time steps, calculating a fluid-solid coupling equation in each time step to obtain a fracture width w and a net fracture fluid pressure p:
w=t[B(w,d)p]+t(Q.sub.V,n/h)+w.sub.t-1(9); wherein: w is a fracture width, m; t is a time step, s; B(w, d) is the fluid-solid coupling coefficient matrix, m.Math.MPa.sup.1; d is a spacing between the perforation clusters, m; p is the net fluid pressure, MPa; Q.sub.V,n is the pumping flow rate of n-th fracture, m.sup.3/s; h is the thickness of the reservoir rock, m; is the Dirac function, representing the pump source, m.sup.1; w.sub.t-1 is the fracture width at the previous time step, m; boundary conditions required to calculate formula (9) are:
7. The method for optimizing perforation parameters to maintain uniform fracture growth in multi-stage hydraulic fracturing of horizontal well in claim 5, wherein the predicting and evaluating of the uniformity of fracture growth extents step further comprises the following sub-steps: S61: substituting the geological and engineering parameters of the target pay zone into the fully coupled numerical model established in the establishing the fully coupled numerical model for hydraulic fracture growth step, selecting the optimized perforation parameters that are the perforation density d.sub.d and the perforation diameter d.sub.p for simulation calculation, and predicting the fracture growth results in multi-stage hydraulic fracturing; S62: calculating the coefficient of variation for the lengths of all fractures in the fracturing stage after multi-stage hydraulic fracturing, according to the simulation results:
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) Aspects of the present invention are best understood from the following detailed description when read with the accompanying figures. It is noted that, in accordance with the standard practice in the industry, various features are not drawn to scale. In fact, the dimensions of the various features may be arbitrarily increased or reduced for clarity of discussion.
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DESCRIPTION OF THE PREFERRED EMBODIMENTS
(9) The following invention provides different embodiment, or examples, for implementing different features of the provided subject matter. Specific examples of components and arrangements are described below to simplify the present invention. These are, of course, merely examples and are not intended to be limiting. For example, the formation of a first feature over or on a second feature in the description that follows may include embodiment in which the first and second features are formed in direct contact, and may also include embodiment in which additional features may be formed between the first and second features, such that the first and second features may not be in direct contact. In addition, the present invention may repeat reference numerals and/or letters in the various examples. This repetition is for the purpose of simplicity and clarity and does not in itself dictate a relationship between the various embodiment and/or configurations discussed.
(10) Further, spatially relative terms, such as beneath, below, lower, above, upper and the like, may be used herein for ease of description to describe one element or feature's relationship to another element(s) or feature(s) as illustrated in the figures. The spatially relative terms are intended to encompass different orientations of the device in use or operation in addition to the orientation depicted in the figures. The apparatus may be otherwise oriented (rotated 90 degrees or at other orientations) and the spatially relative descriptors used herein may likewise be interpreted accordingly.
Embodiment 1
(11) As shown in
(12) S1: Collecting and arranging the geological and engineering parameters of the 7th fracturing stage of the shale gas well XS, shown in Table 1:
(13) TABLE-US-00001 TABLE 1 Example - Geological and engineering parameter table for 7th fracturing stage of the shale gas well XS Young's modulus E, MPa 21000 Pumping time t.sub.s, s 2400 Maximum horizontal 47.2 Minimum horizontal 46.1 minimum principal stress maximum principal .sub.max, MPa stress .sub.min, MPa Poisson's ratio 0.18 Cluster spacing d, m 15 Fracturing fluid viscosity 1 10.sup.8 Reservoir thickness 25 , MPa .Math. s h, m Fracturing fluid total 0.083 Fracturing fluid density 1000 pumping flow Q, m.sup.3/s , kg/m.sup.3 Sleeve outer diameter, 114.3 Sleeve inner diameter, 100 mm mm
(14) The net inlet pressure of fractures within the fracturing stage of horizontal well is calculated based on formula (1): p.sub.i=2.25 MPa.
(15) S2: According to the well logging data, calculating the minimum principal stress difference .sub.d in the fracture stage based on the formula (2) as 1.1 MPa, and calculating the attenuation coefficient G based on the formula (4) as 0.5466. Then, calculating the equivalent value of stress shadowing S as 2.33 MPa based on the formula (3). Finally, taking the constant coefficient to be 1, and calculating the required perforation friction coefficient .sub.f based on the formula (5) as 3043.98 MPa.Math.s.sup.2/m.sup.6.
(16) S3: Taking K to be 0.6 to consider the perforation erosion effect. Based on the calculated perforation friction coefficient .sub.f and the formula (6), calculating the perforation characteristic parameter F as 8.610.sup.4 m.sup.2.
(17) S4: The designed length of perforation interval l.sub.p is 1 m in the 7th fracturing stage of the shale gas well XS. According to the perforation characteristic parameter F=8.610.sup.4 m.sup.2 and the list index of perforation parameters (Table 2), selecting several of candidates of perforating guns that satisfy formula (7) as follows: 1) the perforating gun having an outer diameter of 51 mm, a perforation density d.sub.d of 16 holes per meter, and a perforation diameter d.sub.p of 7.2 mm; 2) the perforating gun having an outer diameter of 60 mm, a perforation density d.sub.d of 12 holes per meter, and a perforation diameter d.sub.d of 7.2 mm. The values of n.sub.pd.sub.p.sup.2 corresponding to the above perforating guns are 8.2910.sup.4 m.sup.2, 6.2210.sup.4 m.sup.2, respectively, which are smaller than the perforation characteristic parameter F=8.610.sup.4 m.sup.2, thereby satisfying the requirement. As the value of n.sub.pd.sub.p.sup.2 of the first candidate is closer to the F and its size is suitable for the sleeve, the optimized perforating gun and corresponding perforation parameters are then determined as follows: the first candidate with outer diameter of 51 mm is chosen, the optimized perforation density d.sub.d is 16 holes per meter, and the optimized perforation hole diameter d.sub.p is 7.2 mm.
(18) TABLE-US-00002 TABLE 2 list index of perforation parameters for commonly-used perforating guns No. 1 2 3 4 5 6 7 8 9 10 Outer 51 60 73 89 89 89 89 89 102 102 diam- eter (mm) Perfo- 16 12 16 13 16 20 13 16 32 16 ration den- sity d.sub.d (1/m) Perfo- 7.2 7.2 8.5 8.8 8.8 8.8 10 10 8.2 8.8 ration diam- eter d.sub.p (mm) No. 11 12 13 14 15 16 17 18 19 Outer 102 102 127 127 127 127 140 159 178 diam- eter (mm) Perfo- 20 16 40 16 20 16 32 40 40 ration den- sity d.sub.d (1/m) Perfo- 8.8 10.5 10.9 11.7 11.7 12.3 11 11.6 12 ration diam- eter d.sub.p (mm)
(19) S5: Establishing a fully coupled numerical model for hydraulic fracture growth shown in
(20) S6: For the simulation results shown in
Embodiment 2
(21) As shown in
(22) S1: Collecting and arranging the geological and engineering parameters of the 1st fracturing stage of the tight oil well CP, shown in Table 3:
(23) TABLE-US-00003 TABLE 3 Example - Geological and engineering parameter table for 1st fracturing stage of the tight oil well CP Young's modulus E, MPa 3800 Pumping time t.sub.s, s 3000 Maximum horizontal 35 Minimum horizontal 35 minimum principal stress maximum principal .sub.max, MPa stress .sub.min, MPa Poisson's ratio 0.22 Cluster spacing d, m 14 Fracturing fluid viscosity 1 10.sup.8 Reservoir thickness 20 , MPa .Math. s h, m Fracturing fluid total 0.133 Fracturing fluid density 1000 pumping flow Q, m.sup.3/s , kg/m.sup.3 Sleeve outer diameter, 127 Sleeve inner diameter, 108 mm mm
(24) fracturing stage The net inlet pressure of fractures within the fracturing stage of horizontal well is calculated based on formula (1): p.sub.i=6.04 MPa.
(25) S2: The well logging data showing that the stresses around 1st fracturing stage of the well has a good homogeneity. Calculating a minimum principal stress difference .sub.d in the fracturing stage based on the formula (2) as 0 MPa, and calculating the attenuation coefficient G according to the formula (4) as 0.4612. Calculating the equivalent value of stress shadowing S of the 1st fracturing stage as 2.7856 MPa based on the formula (3). Finally, taking the constant coefficient to be 1, and calculating the required perforation friction coefficient .sub.f of the 1st fracturing stage based on the formula (5) as 1417.3 MPa.Math.s.sup.2/m.sup.6.
(26) S3: Taking K to be 0.6 to consider the perforation erosion effect. Based on the calculated perforation friction coefficient of and the formula (6), calculating the perforation characteristic parameter F as 1.2610.sup.3 m.sup.2.
(27) S4: The designed length of perforation interval l.sub.p is 1 m in the 1st fracturing stage. According to the perforation characteristic parameter F=1.2610.sup.3 m.sup.2 and the list index of perforation parameters (Table 2), selecting several of candidates of perforating guns that satisfy formula (7) as Nos. 1-5 and 10. The values of n.sub.pd.sub.p.sup.2 corresponding to the above perforating guns are 8.2910.sup.4 m.sup.2, 6.2210.sup.4 m.sup.2, 1.1610.sup.3 m.sup.2, 1.0110.sup.3 m.sup.2, 1.2410.sup.3 m.sup.2, 1.2410.sup.3 m.sup.2, respectively, which are smaller than the perforation characteristic parameter F=1.2610.sup.3 m.sup.2, thereby satisfying the requirement. As the value of n.sub.pd.sub.p.sup.2 of the fifth candidate is closer to the F and its size is suitable for the sleeve, the optimized perforating gun and corresponding perforation parameters are then determined as follows: the fifth candidate with outer diameter of 89 mm is chosen, the optimized perforation density d.sub.d is 16 holes per meter, and the optimized perforation hole diameter d.sub.p is 8.8 mm.
(28) S5: Establishing a fully coupled numerical model for hydraulic fracture growth shown in
(29) S6: For the simulation results shown in
Embodiment 3
(30) As shown in
(31) S1: Collecting and arranging the geological and engineering parameters of the 3rd fracturing stage of the tight oil well CP, shown in Table 4:
(32) TABLE-US-00004 TABLE 4 Example - Geological and engineering parameter table for 3rd fracturing stage of the tight oil well CP Young's modulus E, MPa 3800 Pumping time t.sub.s, s 3000 Maximum horizontal 35 Minimum horizontal 35 minimum principal stress maximum principal .sub.max, MPa stress .sub.min, MPa Poisson's ratio 0.22 Cluster spacing d, m 17 Fracturing fluid viscosity 1 10.sup.8 Reservoir thickness 20 , MPa .Math. s h, m Fracturing fluid total 0.133 Fracturing fluid density 1000 pumping flow Q, m.sup.3/s , kg/m.sup.3 Sleeve outer diameter, 127 Sleeve inner diameter, 108 mm mm
(33) The net inlet pressure of fractures within the fracturing stage of horizontal well is calculated based on formula (1): p.sub.i=6.04 MPa.
(34) S2: According to the well logging data, calculating the minimum principal stress difference .sub.d in the fracturing stage based on the formula (2) as 0 MPa, and calculating the attenuation coefficient G based on the formula (4) as 0.3596. Then, calculating the equivalent value of stress shadowing S as 2.172 MPa based on the formula (3). Finally, taking the constant coefficient to be 1, and calculating the required perforation friction coefficient .sub.f based on the formula (5) as 1105.1 MPa.Math.s.sup.2/m.sup.6.
(35) S3: Taking K to be 0.6 to consider the perforation erosion effect. Based on the calculated perforation friction coefficient .sub.f and the formula (6), calculating the perforation characteristic parameter F as 1.4310.sup.3 m.sup.2. S4: The designed length of perforation interval l.sub.p is 1 m in the 3rd fracturing stage of the tight oil well CP. According to the perforation characteristic parameter F=1.2610.sup.3 m.sup.2 and the list index of perforation parameters (Table 2), selecting several of candidates of perforating guns that satisfy formula (7) as follows: According to the perforation characteristic parameter F=1.2610.sup.3 m.sup.2 and the list index of perforation parameters (Table 2), selecting several of candidates of perforating guns that satisfy formula (7) as Nos. 1-5, 7 and 10. The values of n.sub.pd.sub.p.sup.2 corresponding to the above perforating guns are 8.2910.sup.4 m.sup.2, 6.2210.sup.4 m.sup.2, 1.1610.sup.3 m.sup.2, 1.0110.sup.3 m.sup.2, 1.2410.sup.3 m.sup.2, 1.310.sup.3 m.sup.2 and 1.2410.sup.3 m.sup.2, respectively, which are smaller than the perforation characteristic parameter F=1.43 x10.sup.3 m.sup.2, thereby satisfying the requirement. As the value of n.sub.pd.sub.p.sup.2 of the candidate No. 7 is closer to the F and its size is suitable for the sleeve, the optimized perforating gun and corresponding perforation parameters are then determined as follows: the seventh candidate with outer diameter of 89 mm is chosen, the optimized perforation density d.sub.d is 13 holes per meter, and the optimized perforation hole diameter d.sub.p is 10 mm
(36) S5: Establishing a fully coupled numerical model for hydraulic fracture growth shown in
(37) S6: For the simulation results shown in
(38) Please refer to
(39) By adopting the method for optimizing perforation parameters to maintain uniform fracture growth in multi-stage hydraulic fracturing of horizontal well and device thereof of the present invention, the stimulated zone of production wells and the permeability of gas (oil) reservoir can be enlarged, leading to an improvement of gas (oil) productions and a reduction of production costs. Therefore, the invention can promote the commercial development of gas (oil) reservoir.
(40) The foregoing outlines features of several embodiments so that those skilled in the art may better understand the aspects of the present invention. Those skilled in the art should appreciate that they may readily use the present invention as a basis for designing or modifying other processes and structures for carrying out the same purposes and/or achieving the same advantages of the embodiments introduced herein. Those skilled in the art should also realize that such equivalent constructions do not depart from the spirit and scope of the present invention, and that they may make various changes, substitutions, and alterations herein without departing from the spirit and scope of the present invention.