Gate post for fencing system
10676958 ยท 2020-06-09
Assignee
Inventors
- Jerry L. Short (Washougal, WA, US)
- Timothy O'Brien (Belvidere, NJ, US)
- Gary Saletrik (Flower Mound, TX, US)
Cpc classification
E04H17/1447
FIXED CONSTRUCTIONS
E04H17/143
FIXED CONSTRUCTIONS
E04H17/16
FIXED CONSTRUCTIONS
International classification
E04H17/14
FIXED CONSTRUCTIONS
Abstract
An improved fencing system can include improved fence posts. Such fence posts can include features for accommodating different types of fasteners for attachment to fence components, such as fence rails. Additionally, some fence posts, such as gateposts, can be formed with one or more pieces of other fenceposts in a fencing system. Some such improved fence posts can include concrete locks.
Claims
1. A steel and wood fence assembly, comprising: a gate post including an elongated generally U-shaped channel member having a first side wall, a second side wall extending parallel to the first side wall and being spaced from the first sidewall by a channel width, and a center wall extending perpendicular to the first and second side walls and connecting the first and second side walls, the first and second side walls and the center wall forming a U-shaped channel, the elongate generally U-shaped channel member having a lower end and an upper end, the lower end configured to be inserted into the ground; a first end wall extending inwardly from the first side wall, toward the second side wall, the first end wall having a first inner edge disposed inwardly from the first sidewall; a second end wall extending inwardly from the second side wall, toward the first side wall, the second end wall having a second inner edge disposed inwardly from the second sidewall, the first and second inner edges defining an aperture of the U-shaped channel that is narrower than the channel width, the aperture being about 1 inches wide; a first flange having a first inner edge connected to the first side wall by the first end wall and having a first outer edge, the first flange extending parallel to the first side wall and perpendicular to the center wall; the first flange comprising a first plurality of openings arranged longitudinally along the first flange, disposed between the first inner edge and the first outer edge, the first plurality of openings comprising an alternating pattern of straight openings and countersunk openings, wherein the plurality of openings are spaced sufficiently close such that at least two straight holes and at least two countersunk holes are disposed within a 4-inch span of the first flange along the longitudinal direction, wherein the first end wall and the first flange extend longitudinally along the U-shaped channel member so as to define a generally question mark-shaped cross section; at least one of a gate latch and a gate hinge attached to the generally U-shaped channel member; and a first standard two-by-four wood fence rail extending through the aperture so as to extend into the interior of the U-shaped channel and attached to the first flange in a first position with two fasteners extending through either two of the straight openings or two of the countersunk holes in the first flange.
2. The fence assembly of claim 1, wherein the straight openings of the first and second pluralities of openings on both the first and second flanges have constant diameter bore configurations, and wherein the plurality of countersunk openings of the first and second pluralities of openings in both the first and second flanges have conical bore configurations.
3. The fence assembly of claim 1, wherein the aperture is narrower than the width of the first standard two-by-four wood fence rail and the first standard two-by-four wood fence rail is pinched in the aperture.
4. The fence assembly of claim 1, wherein the first end wall extends inwardly about of one inch from the first end wall.
5. A steel gate post for an in-line wooden fence, comprising: an elongated generally U-shaped channel member having a first side wall, a second side wall extending parallel to the first side wall and being spaced from the first side wall by a channel width, and a center wall extending perpendicular to the first and second side walls and connecting the first and second side walls, the first and second side walls and the center wall forming a U-shaped channel, the elongate generally U-shaped channel member having a lower end and an upper end, the lower end configured to be inserted into the ground; a first end wall extending inwardly from the first side wall, toward the second side wall, the first end wall having a first inner edge disposed inwardly from the first sidewall; a first flange having a first inner edge connected to the first side wall by the first end wall and having a first outer edge, the first flange extending parallel to the first side wall and perpendicular to the center wall; wherein the first flange comprises a first plurality of openings arranged longitudinally along the first flange, disposed between the first inner edge and the first outer edge, the first plurality of openings comprising an alternating pattern of straight openings and countersunk openings, wherein the plurality of openings are spaced sufficiently close such that at least two straight holes and at least two countersunk holes are disposed within a 4-inch span of the first flange along the longitudinal direction.
6. The fence gate post of claim 5, wherein the straight openings of the first pluralities of openings on the first flange have constant diameter bore configurations, and wherein the plurality of countersunk openings of the first pluralities of openings in the first flange have conical bore configurations.
7. The gate post of claim 5, wherein the first end wall extends inwardly about of one inch from the first end wall.
8. The gate post of claim 5 additionally comprising a second end wall extending inwardly from the second side wall, toward the first side wall, the second end wall having a second inner edge disposed inwardly from the second sidewall, the first and second inner edges defining an aperture of the U-shaped channel that is narrower than the channel width, wherein the aperture is about 1 inches wide.
9. The gate post of claim 8, wherein the aperture and the U-shaped channel is configured such that a standard two-by-four wood fence rail can be inserted through the aperture and into the interior of the U-shaped channel and attached to the first flange.
10. The gate post of claim 9, wherein the aperture is narrower than the width of the first standard two-by-four wood fence rail and the first standard two-by-four wood fence rail is pinched in the aperture.
11. The gate post of claim 5 additionally comprising at least one of a gate latch and a gate hinge attached to the generally U-shaped channel member.
12. A gate post, comprising: an elongated generally U-shaped channel member having a first side wall, a second side wall extending parallel to the first side wall and being spaced from the first side wall by a channel width, and a center wall connecting the first and second side walls, the first and second side walls and the center wall forming a U-shaped channel, the elongate generally U-shaped channel member having a lower end and an upper end, the lower end configured to be inserted into the ground; a first end wall extending inwardly from the first side wall, toward the second side wall, the first end wall having a first inner edge disposed inwardly from the first sidewall; a first flange having a first inner edge connected to the first side wall by the first end wall and having a first outer edge, the first flange extending transverse to the first end wall wherein the first flange comprises a first plurality of openings arranged longitudinally along the first flange, disposed between the first inner edge and the first outer edge, the first plurality of openings comprising an alternating pattern of straight openings and countersunk openings, wherein the plurality of openings are spaced sufficiently close such that at least two straight holes and at least two countersunk holes are disposed within a 4-inch span of the first flange along the longitudinal direction.
13. The gate post of claim 12 additionally comprising a second end wall extending inwardly from the second side wall, toward the first side wall, the second end wall having a second inner edge disposed inwardly from the second sidewall, the first and second inner edges defining an aperture of the U-shaped channel that is narrower than the channel width, wherein the aperture is about 1 inches wide.
14. The gate post of claim 13, wherein the aperture and the U-shaped channel is configured such that a standard two-by-four wood fence rail can be inserted through the aperture and into the interior of the U-shaped channel and attached to the first flange.
15. The gate post of claim 12 additionally comprising at least one of a gate latch and a gate hinge attached to the generally U-shaped channel member.
16. The gate post of claim 12 wherein the center wall extends perpendicular to the first and second side walls.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION
(37) The present inventions are disclosed in the context of improved metal posts for use with wooden fencing systems because they have particular utility in this context. However, the inventions disclosed herein can be used in other contexts. Thus, the principles of the present inventions are not limited to metal fenceposts used with wooden fences. It is understood, in light of the present disclosure, that the fenceposts disclosed herein can be successfully used in connection with other types of fences, walls, and barriers.
(38) Additionally, to assist in the description of the embodiments of fenceposts and fencing systems disclosed herein, words such as upward, downward, vertical, and horizontal are used to describe the accompanying figures. However, the present inventions can be located in a variety of desired positions, including various angles, sideways, and even upside down. A detailed description of the fencing system is set forth below.
(39) With reference to
(40) In some embodiments, straight sections 102 of the fencing system 100 can be constructed with fenceposts 200. Corner sections 104 can be constructed with corner posts 300. T-joint sections 106 can be constructed with T-posts 400, and gate assemblies 108 can be constructed with one or more gate posts 500. Any one or all of the posts 200, 300, 400, 500 can optionally include one or more concrete locks 600 (only one being illustrated on corner post 300 in
(41) The various posts 200, 300, 400, 500, with or without optional concrete locks 600, can be used to support various sections of the fencing system 100, such as sections 102, 104, 106, 108, and/or other sections or types of fencing. The fencing system 100 is in the form of a wooden fence having steel posts. In other words, the fencing system 100 appears to be an entirely wooden fence to an observer because the posts 200, 300, 400, 500, as installed in a completed fencing system 100, are almost entirely invisible or substantially invisible to the user.
(42) For example, the fencing system 100 can be constructed by initially installing the posts 200, 300, 400, 500 in various desired locations with concrete footings 110. Other techniques can also be used for securing the posts 200, 300, 400, 500 into the ground. For example, any one or all of the posts 200, 300, 400, 500 can be inserted directly into soil if a user chooses to avoid the cost of concrete footings 110.
(43) With the posts 200, 300, 400, 500 secured into the ground, wood fencing components can be attached thereto. For example, with continued reference to
(44) Where a fence section is intended to be covered with fence boards 114 on a side with exposed flanges of the posts 200, 300, 400, 500, of the section, it is advantageous if countersunk fasteners are used beneath the boards 114. For example, as viewed in
(45) For example, regular screws could be used to attach the flanges to the rails 112. However, if a fence board 114 is placed over the fencepost 200, the protruding heads of the regular screws may make it difficult for the board 114 to be installed in alignment with adjacent boards 114. Thus, a user may choose to use countersunk screws with countersunk holes in the flanges. As such, the screw heads can be installed so that they do not protrude beyond the outer surface of the flange and thus would not interfere with the installation of boards 114, providing for a better alignment of the fence boards 114. The structure and use of fenceposts is described in greater detail below with reference to
(46) With continued reference to
(47) The elongated fencepost number 202 can have an upper end 204 and a lower end 206. The lower end can be configured to be inserted into the ground and/or be secured with a concrete footing 110. The upper end 204 can be configured to support fence components, such as components of a wooden fence or fences made from other materials such as those including fence rails 112 and fence boards 114. The post 200 can be used to construct other types of fences as well.
(48) The elongated fence post member 202 can have any cross-sectional shape. In the illustrated embodiment, the elongated fencepost member has a generally U-shaped cross-section. For example, with reference to the top plan view of
(49) The center wall 212 connects the sidewalls 208, 210. In some embodiments, the center wall 212 is generally perpendicular to either or both of the sidewalls 208, 210. As used herein, the term generally perpendicular includes orientations that are perpendicular or close to perpendicular, including variations that might result from manufacture intolerances or intended deviations from perpendicular within a few degrees.
(50) Together, the first sidewall 208, the second sidewall 210, and the center wall 212 together form a generally U-shaped elongated fencepost member. For example, in some embodiments, the first sidewall 208, the second sidewall 210, and the center wall 212, extend from the upper end 204 to the lower end 206.
(51) With continued reference to
(52) Similarly, the second flange 240 can include an inner edge 242 and an outer edge 244. The inner edge 242 can be connected to the second sidewall 210. The flange 240 can also include a plurality of openings 246 configured to receive fasteners before attaching the flange 240 to a fence rail such as fence rail 112A. The openings 246 can be disposed between the inner edge 242 and the outer edge 244. Similarly, the openings 226 can be disposed between the inner edge 222 and the outer edge 224 of flange 220.
(53) In some embodiments, the elongated fencepost member 202, first flange 220, and second flange 240 can be made from a single monolithic member, for example, from roll formed or stamped steel.
(54) Further, in some embodiments, the post 200 can have an overall width 282 of about 4.5 inches. A hat section of the post can have an outer width 284 of about 2 inches and an inner width 287 of about 1.8 inches. In such embodiments, the thickness 288 can be about 0.1inches, for example, the thickness 288 can be about .12 inches. The post 200 can have a flange width 286 of about 1.3 inches. The plurality of openings 246 can be spaced from the edge of the flange 220 by a spacing 285 of about 0.3 inches. Additionally, the post can have a depth, also referred to a hat depth 283 of about 1.5 inches. Other dimensions can also be used.
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(56) With continued reference to
(57) The arcuate shape of the center wall 212A results in the elongate fencepost member 202A as having a generally U-shaped cross-section. As used herein, the phrase generally U-shaped cross-section to include the cross-section illustrated in
(58) The arcuate shape of the center wall 212A can provide additional optional benefits. For example, the arcuate shape of the center wall 212A can result in a higher overall stiffness of the post 200A.
(59) Similarly to that described above with reference to
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(61) With continued reference to
(62) The spacing of the straight and countersunk openings 248-250 can be sufficiently close so as to provide optional benefits and/or efficiencies in constructing a fence, such as the fencing system 100. For example, with continued reference to
(63) Further, additional benefits can also be achieved where the spacing S.sub.I is sufficient to allow at least two straight opening 248 and at least two countersunk openings 250 to lie within a span of the width W.sub.R. As such, for any one position in which the rail 112A might be positioned, there are both two straight openings 248 and two countersunk openings 250 that are aligned with a portion of the rail 112A.
(64) Thus, for example, an installer might choose a position of the rail 112A such as that illustrated in
(65) With continued reference to
(66) By contrast, the countersunk openings 250 can include slanted sidewall surfaces 270. The slanted sidewall surface 270 can be conical in shape, as is typical for such countersunk openings which are well known in the art. The slanted sidewalls 270 can form an angle .sub.T relative to an axial direction A of the opening 250. The angle .sub.T can be any angle usable for countersunk holes purposes. In some embodiments, the angle .sub.T is between 30 and 60 degrees, and in some embodiments about 40. Other angles can also be used.
(67) With the configuration of a countersunk hole, the countersunk opening 250 can accept fasteners such as the countersunk fastener 272 which includes a flat upper surface 274 and slanted or conical sidewalls 276 which are slanted in an angle to approximately correspond to the slant of the sidewalls 270. As such, the fastener 272 can be driven through the opening 250 until the sidewalls 276 of the fastener 272 contact the sidewalls 270 of the countersunk opening 250. As such, the upper surface 274 of the fastener 272 can be flush or substantially flush with the upper surface 266 of the flange 240. As such, a fence board 114 can be positioned over the fastener 272 and attached directly to a fence rail 112A, for example, with a nail 280, or any other type of fastener, while making contact across a broad portion of the outer surface 266 of the flange 240 and being spaced away from the fence rail 112A by a distance equal to the thickness of the flange 240.
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(69) With continued reference to
(70) The corner post 300 can also include first and second flanges, 320, 340 configured for attachment to fencing components such as fence rails 112A, 112B (
(71) In some embodiments, the flanges 320, 340 include pluralities of apertures 326, 346, respectively. The pluralities of apertures 326, 346 can include alternating patterns of straight openings and countersunk openings, as described above with reference to the pluralities of openings 226, 246.
(72) With reference to
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(74) With reference to
(75) The T-post 400 also includes first flange 420, a second flange 440, and a third flange 480. The flanges 420, 440, 480 can be added to an elongated fencepost number 402 having a T-shaped cross-section, for example by butt welding or the flanges 420, 440, 480 can be considered as modified portions of a single monolithic member with a T-shaped cross-section. Similarly to the posts 200 and 300 above, the flanges 420 and 440 can include pluralities of apertures 426, 446. Additionally, the flange 480 can include a plurality of apertures 486. One, two or all three of the pluralities of openings 426, 446, 486 can comprise alternating patterns of straight and countersunk openings, such as those described above with reference to
(76) With reference to
(77) With reference to
(78) With reference to
(79) With continued reference to
(80) The secondary layer 501 also includes flange portions 520, 540, which can have generally the same orientation as the flanges 220, 240, respectively. Further, the secondary layer 501 can include pluralities of apertures 526, 546 which can also include alternating patterns of straight and countersunk holes. Further, the openings 526, 546 can be concentrically aligned with the plurality of openings 226, 246. Thus, the plurality of openings 526 and the plurality of openings 226, can define a plurality of axially aligned openings which can be used for fastening rails and/or other components to the gate post 500. The plurality of openings 546, 246 can also be aligned as such.
(81) Optionally, the fencepost 200 and secondary layer 501 can be attached to each other by fasteners extending through openings 226, 526, 246, 546, by welding, adhesive, or other attachment techniques.
(82) With reference to
(83) With reference to
(84) With reference to
(85) The fencepost 200 is designed for and intended to be inserted into the ground G. In some embodiments, the fencepost 200 can be fixed to a concrete footing 612. The concrete footing 612 can be prepared and constructed in accordance with techniques well-known in the art.
(86) In accordance with some embodiments, the fencepost 200 is inserted into the concrete footing 612 sufficiently such that the concrete lock 600 is spaced from the upper surface 614 of the concrete footing 612 by a depth 616 of at least 12 inches. In some embodiments the depth 616 can be approximately one and one-third feet or approximately 16 inches.
(87) An aspect of at least one of the inventions disclosed herein includes the realization that while a concrete lock aperture such as the concrete lock 600 can provide for enhanced flow of concrete therethrough when the concrete footing 612 is still flowable, prior to full curing, the concrete lock 600 does compromise the strength of the fencepost 200 with regard to wind and uplift loads imparted onto fencepost 200. For example, the removal of the material from the lower end 206 of the fencepost 200 reduces the strength of the lower end 206 of the fencepost 200 in bending and tensile loading. However, an aspect of at least one of the inventions disclosed herein includes the realization that by inserting the fencepost 200 such that the concrete lock 600 is spaced from the upper surface 614 by a spacing 616 of at least about 12 inches, the concrete lock aperture, and the associated reduction in strength of the lower end 206 of the fencepost 200 is spaced sufficiently away from the upper surface 614 so as not to compromise the strength and stiffness of the fencepost in the vicinity of the upper surface 614. However, the concrete lock 600, at such a depth, retains the ability to provide the additional securing function by accommodating a high volume and cross sectional area of flow through the concrete lock and thus provide enhanced and robust securement of the fencepost 200 to the concrete footing 612.
(88) For example, in some embodiments, with reference to the
(89) Another aspect of at least one of the inventions disclosed herein includes the realization that concrete typically used for footings 612 for fence posts can include significant amounts of granular materials, such as stones, which can have one or more dimensions of about 1 inches or more, some such granular materials can have non-uniform and non-round shapes. The inclusion of granular materials of such dimensions can negatively impact the flowability of the concrete when the concrete is poured during construction of a footing 612. Thus, when used for a fence post footing, the larger granular materials can impede flow of the associated concrete through a concrete lock aperture 600, 600A, 600B. In accordance with some embodiments, the height 624, 624A, 624B of the concrete lock can be at least 2.5 inches and in some embodiments, at least about three-inches and a width 622, 622A, 622B of at least about one-inch. With such a configuration, the concrete lock 600, 600A, 600B, better allows larger pieces of granular material included in the concrete during construction of a footing 612, to flow through the concrete lock 600, 600A, 600B and prevent the blockage of the concrete lock 600, 600A, 600B and thereby prevent the formation of large voids around the concrete lock 600, 600A, 600B and better anchor the associated fence post in the footing 612.
(90) Thus, in some embodiments, the concrete lock 600 can have a depth 622 of about one-inch, a height 624 of about two-inches and in some embodiments about three-inches and a width 626 of approximately two-inches. Other dimensions can also be used. In some embodiments, the concrete lock 600 can be spaced from the lower edge 628 of the fencepost 200 by a spacing 630 which can be in some embodiments, approximately six inches.
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(92) With reference to
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(94) With continued reference to
(95) This arrangement of concrete lock apertures can provide the additional optional benefit of providing a capture of a large cross-sectional piece of hardened concrete, following the installation of the fencepost 202 to a concrete footing 612, while preserving the tensile and bending strength of the center wall 212. Further, the apertures forming the concrete locks 600A and 600B, being disposed between the center wall 212 and the flanges 220, 240 can thereby provide a more balanced loading of the fencepost 200 by way of the interaction of hardened concrete with the concrete lock 600A, 600B.
(96) With continued reference to
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(98) With reference to
(99) The flange 820 can extend outwardly from the U-shaped channel, defined by the side walls 808, 810, and the center wall 812. In the illustrated embodiment, the side walls 808, 810 are generally parallel to one another and both the side walls 808, 810 are generally perpendicular to the center wall 812. The free ends of the sidewalls 808, 810 can define an aperture leading into the space directly between the sidewalls 808, 810.
(100) Optionally, the fence post member 802 can also include a first end wall 814 extending from the side wall 808 and a second end wall 816 extending from the side wall 810. The end walls 814, 816 can extend from the open end of the U-shaped channel. Optionally, the end wall 814, 816 can extend generally perpendicular to the side walls 808, 810, respectively, and generally parallel to the center wall 812. Additionally, the end wall 814, 816 can extend inwardly. As such, the end walls 814, 816 define an aperture 818 of the elongated gate post member 802. In the illustrated embodiment, the flange 820 extends from the end wall 816. As viewed in
(101) The flange 820 can have the same features as the flanges 220, 240, described above. The flange 820 can include a plurality of apertures 846 which can be straight bore apertures, countersunk apertures or an alternating pattern of straight and countersunk apertures. In some embodiments, the apertures have a spacing 828 that can be one inch on center, or other spacings. In some embodiments, the plurality of apertures 846 is spaced from the top end or bottom end of the elongated fence post member 802 by a spacing of 830. In some embodiments, the spacing 830 is three-quarters of an inch. Other spacing can also be used. In some embodiments, the flange 820 can include two columns of apertures 846 each column having a pattern of alternating straight and counter sunk apertures. The alternating patterns can be offset from each other. For example, with reference to
(102) With continued reference to
(103) The overall depth of the gate post 800 can be defined as the depth 834 and a length 838 combined, forming an overall depth of 840. In some embodiments, the overall depth 840 can be 4. Other depths can also be used.
(104) The end walls 814, 816 can have lengths 842, 844, respectively. In some embodiments, the length 842, 844 can be about . Other lengths can also be used. The elongated gate post member 802 can be made from any material. In some embodiments, the elongated gate post member 802 is made from galvanized and stamped or rolled sheet steel having a thickness 847. In some embodiments, the thickness 847 is about 1/10.
(105) The width of the aperture 818 is determined by the overall width 832 minus the lengths 842, 844, and the thickness 847. Thus, in some embodiments, the aperture 818 can be approximately 1.4.
(106) In some embodiments, the apertures 846 can be spaced from the free edge of the flange 820 by a spacing 850. The spacing 850, in some embodiments, can be . Other spacings can also be used.
(107) In some embodiments, the aperture 818 can be larger. For example, in some embodiments, the aperture 818 can be larger than 1.4 inches for example, 1.75 inches, or any size therebetween or other sizes. In the embodiments in which the aperture 818 is approximately 1 inches, the overall width 832 can be made larger, the end walls 814, 816 can be shorter, or other configurations can be used. In some embodiments, the end wall length 844 can be approximately of an inch and the end wall length 842 can be about a half-inch, for example, 0.525 inches, and using other dimensions noted above, the aperture 818 can be 1.75 inches. An aperture 818 of 1.75 inches can be more accommodating of 24 fence rails that are larger than typical standard 24 s; occasionally a standard 24 can be up to 1.75 inches thick; still less than a full dimension 24.
(108) With reference to
(109) With reference to
(110) The plurality of apertures 846 can be used in conjunction with fasteners 860 for securing the fence rail to the flange 820. As noted above, the fence rail 112 can be inserted through the aperture 818 so as to extend into the interior of the gate post 800. This can provide for a more secure connection between the fence rail 112 and the gate post 800. In some embodiments, the terminal end 864 of the fence rail 112 can be pushed up against the center wall 812 of the gate post 800. Such a configuration can provide further rigidity in the connection between the fence rail 112 and the gate post 800. Fence boards 114 can be attached to the fence rail 112, thereby providing a uniform appearance on a side of the fence. In some embodiments, the gate post 800 can be painted any desired color.
(111) With reference to
(112) For example, with reference to
(113) The gate post 800 could also be used for securing an end of the fence adjacent the other end of the gate section 108. For example, as shown in
(114) An aspect of at least one of the inventions herein includes the realization that the configuration of the gate post 800 allows it to be installed on either side of a gate section 108, simply by flipping it over. Thus, as illustrated in
(115) Although the present inventions have been described in terms of certain embodiments, other embodiments apparent to those of ordinary skill in the art also are within the scope of the present inventions disclosed herein. Thus, various changes and modifications may be made without departing from the spirit and scope of the inventions. For instance, various components may be repositioned as desired. Moreover, not all of the features, aspects and advantages are necessarily required to practice any one of the present inventions.