N- and O-Doped Carbon with High Selectivity for Electrochemical H2O2 Production in Neutral Condition
20200173045 ยท 2020-06-04
Inventors
Cpc classification
B01J37/084
PERFORMING OPERATIONS; TRANSPORTING
International classification
C02F1/467
CHEMISTRY; METALLURGY
Abstract
Improved electrochemical production of hydrogen peroxide is provided with a mesoporous carbon catalyst is both O- and N-doped. The resulting catalyst works pH-neutral solutions to enable applications such as environmental water treatment.
Claims
1. A method of generating hydrogen peroxide in a pH neutral solution, the method comprising: providing an electrochemical reaction cell; providing a mesoporous carbon catalyst including both nitrogen doping and oxygen doping in the electrochemical reaction cell; providing electrical current to the electrochemical reaction cell to drive an oxygen reduction reaction that produces hydrogen peroxide; wherein the oxygen reduction reaction is catalyzed by the mesoporous carbon catalyst.
2. The method of claim 1, wherein the method is performed to provide treatment of environmental water.
3. The method of claim 2 wherein the treatment is selected from the group consisting of: disinfection, chemical degradation of pollutants, and any combination thereof.
4. A method of making a catalyst for the electrochemical production of hydrogen peroxide, the method comprising: providing a nitrogen-containing organic precursor; and carbonizing the nitrogen-containing organic precursor with a base to provide a mesoporous carbon catalyst including both nitrogen doping and oxygen doping.
5. The method of claim 4, wherein the nitrogen-containing organic precursor has a chemical structure given by ##STR00002## wherein n1, m1, x1, y1, z1, and wherein each R is independently selected from the group consisting of H, hydrocarbon group, alkali metal ion and alkaline earth metal ion.
6. The method of claim 4, wherein the base is selected from the group consisting of: potassium hydroxide (KOH), sodium hydroxide (NaOH), lithium hydroxide (LiOH), rubidium hydroxide (RbOH), caesium hydroxide (CsOH), ammonium hydroxide (NH.sub.4OH), beryllium hydroxide (BeOH), magnesium hydroxide (Mg(OH).sub.2), and calcium hydroxide (Ca(OH).sub.2).
7. The method of claim 4, wherein the carbonizing the nitrogen-containing organic precursor with a base is performed at a temperature in a range from 600 C. to 900 C.
8. A mesoporous carbon catalyst including both nitrogen doping and oxygen doping, wherein the catalyst is configured to catalyze an electrochemical oxygen reduction reaction for the production of hydrogen peroxide in a pH neutral solution.
9. The catalyst of claim 8, wherein the catalyst is configured as porous microsheets of amorphous carbon including nano-scale graphitized domains.
10. The catalyst of claim 8, wherein a nitrogen content of the catalyst is 1% or more, and wherein an oxygen content of the catalyst is 1% or more.
11. The catalyst of claim 8, wherein no transition metal catalyst is included in the mesoporous carbon catalyst.
12. An electrochemical cell for the production of hydrogen peroxide including the catalyst of claim 8.
13. The catalyst of claim 8, wherein the nitrogen doping is in a configuration selected from the group consisting of: pyrrolic configurations, pyridinic configurations and mixtures thereof.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION
[0022] Section A describes general principles relating to various embodiments of the invention. Section B describes in detail an experimental demonstration of principles of the invention.
A) General Principles
[0023]
[0024] Accordingly, one embodiment of the invention is a method of generating hydrogen peroxide in a pH neutral solution. Here the method includes: [0025] a) providing an electrochemical reaction cell; [0026] b) providing a mesoporous carbon catalyst including both nitrogen doping and oxygen doping in the electrochemical reaction cell; and [0027] c) providing electrical current to the electrochemical reaction cell to drive an oxygen reduction reaction that produces hydrogen peroxide.
Here the oxygen reduction reaction is catalyzed by the mesoporous carbon catalyst, and mesoporous is defined as a porous structure having pores with diameters between 2 nm and 50 nm.
[0028] Applications of this method include producing H.sub.2O.sub.2 to provide treatment of environmental water. Such treatment can be any combination of disinfection and/or chemical degradation of pollutants.
[0029] Another embodiment of the invention is a method of making a catalyst for the electrochemical production of hydrogen peroxide. Here the method includes: [0030] a) providing a nitrogen-containing organic precursor; and [0031] b) carbonizing the nitrogen-containing organic precursor with a base to provide a mesoporous carbon catalyst including both nitrogen doping and oxygen doping.
[0032] The nitrogen-containing organic precursor can have a chemical structure given by
##STR00001##
where n1, m1, x1, y1, z1, and where each R is independently selected from the group consisting of: H, hydrocarbon group, alkali metal (Li, Na, K, Rb, Cs) ion and alkaline earth metal (Be, Mg, Ca, Sr, Ba) ion.
[0033] Practice of the invention does not depend critically on the base used to carbonize the precursor. Suitable bases include but are not limited to: potassium hydroxide (KOH), sodium hydroxide (NaOH), lithium hydroxide (LiOH), rubidium hydroxide (RbOH), caesium hydroxide (CsOH), ammonium hydroxide (NH.sub.4OH), beryllium hydroxide (BeOH), magnesium hydroxide (Mg(OH).sub.2), and calcium hydroxide (Ca(OH).sub.2).
[0034] The carbonizing the nitrogen-containing organic precursor with a base is preferably performed at a temperature in a range from 600 C. to 900 C.
[0035] Another embodiment of the invention is a mesoporous carbon catalyst including both nitrogen doping and oxygen doping, where the catalyst is configured to catalyze an electrochemical oxygen reduction reaction for the production of hydrogen peroxide in a pH neutral solution. A further embodiment is an electrochemical cell (e.g., as shown on
[0036] The catalyst is preferably configured as porous microsheets of amorphous carbon including nano-scale graphitized domains. Here micro-sheets are defined as structures having one dimension of 1 micron or less with the other two dimensions being 5 microns or more, and nano-scale domains are defined as having a largest dimension of 1 micron or less.
[0037] The nitrogen content and oxygen content of the catalyst are preferably both greater than 1%. Preferably, no transition metal (elements 21-29, 39-47, 57-79) catalyst is included in the mesoporous carbon catalyst.
[0038] The nitrogen doping can be included in the mesoporous carbon catalyst in various chemical configurations, including but not limited to pyrrolic and pyridinic configurations and mixtures thereof. Here a nitrogen atom is in a pyrrolic configuration if an NH group is part of a five-member aromatic ring, e.g. as in pyrrole (C.sub.4H.sub.4NH). A nitrogen atom is in a pyridinic configuration if an N atom substitutes for a CH group in a six-member aromatic ring, e.g. as in pyridine (C.sub.5H.sub.5N). In XPS spectroscopy of N1s, pyridinic nitrogen has a peak at 398.5 eV and pyrrolic nitrogen has a peak at 400.1 eV.
B) Experimental Example
B1) Introduction
[0039] Hydrogen peroxide (H.sub.2O.sub.2) is a highly valuable chemical in many fields of chemical industry, food, energy and environmental protection. Additionally, H.sub.2O.sub.2 is a strong oxidant and the only degradation of its use is water, which make it widely used for the degradation of refractory pollutants in aquatic environment as well as water disinfection. In industry, the demand of the H.sub.2O.sub.2 is met by a sequential process of hydrogenation and oxidation of substituted anthraquinone, which is an energy-intensive process and can hardly be considered as an environmentally benign method. In recent years, considerable efforts have been dedicated to develop efficient methods for H.sub.2O.sub.2 production. Direct synthesis of H.sub.2O.sub.2 has been achieved by converting elemental hydrogen and oxygen into H.sub.2O.sub.2 on various catalysts in heterogeneous reactions. However, such a process would involve potential danger of explosion. Another safe, attractive and promising strategy for H.sub.2O.sub.2 production is electrochemical oxygen reduction through two-electron pathway (ORR, oxygen reduction reaction). With the use of theoretical simulation and sophisticated synthesis techniques, catalysts with high selectivity for H.sub.2O.sub.2 production have been achieved to some extent in the literature.
[0040] Actually, the activity of the catalyst for ORR to produce H.sub.2O.sub.2 is highly dependent on the pH value of the electrolyte. Noble metal-based catalysts (e.g. PdAu, PtHg) have been identified to primarily proceed two-electron pathway in acid condition with selectivity of more than 90%, but the scarcity and the high cost may hinder their large-scale applications. And heavy metal pollution from the catalyst itself also needs to be considered. Carbon-based materials have recently emerged as low cost and highly active catalysts for oxygen reduction in base or acid electrolytes. In addition, the reaction pathways (two-electron or four-electron pathways) of oxygen reduction can be fine-tuned by structure modulation or selectively doping carbon with heteroatoms (e.g. Fe, N, S). Despite this progress, selective production of H.sub.2O.sub.2 in neutral condition is still a great challenge because the lack of efficient catalysts. As the pH value of most waste water is close to 7, this process can provide an on-site generation of H.sub.2O.sub.2 for water disinfection, and thus the potential danger caused by the transportation and storage of H.sub.2O.sub.2 can be eliminated. Therefore, it is highly desirable to develop a novel carbon-based material with high activity and selectivity for H.sub.2O.sub.2 production in neutral condition.
B2) Technical Approach
[0041] Herein, we report a facile one-pot synthesis of a N- and O-doped carbon catalyst with high oxygen reduction activity (6.6 mA mg.sup.1 at 0.6 V vs. RHE) and the highest H.sub.2O.sub.2 yield (96%) in neutral medium (
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B3) Catalyst Fabrication and Characterization
[0043] A facile one-pot synthesis of N- and O-doped carbon catalyst was carried out by carbonizing ethylenediaminetetraacetic acid (EDTA) in melted potassium hydroxide (KOH) under argon atmosphere (see below for details). The resulting product was collected by centrifugation and washed with diluted nitric acid and deionized water for several times. The as-prepared N- and O-doped carbon catalyst was first characterized by scanning electron microscopy (SEM). As shown in the SEM images in
[0044] N.sub.2 adsorption-desorption isothermal analysis on N- and O-doped carbon confirmed the high specific surface area of 494 m.sup.2g.sup.1 (
B4) H.sub.2O.sub.2 Production Results
[0045] The electrochemical measurements of the oxygen reduction reaction were conducted in a standard three-compartment electrochemical cell using an interchangeable rotating ring-disk electrode connected with a rotation control (Pine Instruments) and a Biologic VSP potentiostat. To quantify the amount of H.sub.2O.sub.2 formed, the Pt ring electrode was potentiostated at 1.2 V (vs. RHE, the same as below) where the oxygen reduction current is negligible and H.sub.2O.sub.2 oxidation is diffusion limited. An aliquot of the catalyst suspension which was prepared with ethanol, 2-propanol and Nafion solution was deposited onto a well-polished glassy carbon electrode and measured in the O.sub.2-saturated PBS (phosphate-buffered saline) solution (pH=7). A polarization curve at voltage between 0-1.0 V and the corresponding cyclic voltammogram (CV) in deaerated PBS solution were recorded. The background of the polarization curve was corrected by the CV which is measured in deaerated PBS solution. For comparison, commercially available carbon black (C65, amorphous carbon) was also measured under the same condition.
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[0047] As illustrated in
[0048] (C65) displayed negligible activity for ORR in PBS solution. Oxygen reduction occurred only when the potential was below 0.35 V (
[0049] Furthermore, the stability of N- and O-doped carbon catalyst was tested by loading the catalyst on carbon fiber paper. An impressive ORR stability is shown in
[0050]
[0051] To investigate the effects of dopants on the electrochemical properties of the catalyst, high-resolution XPS measurement was performed on the N-doped catalyst. As showed in
[0052] As the nitrogen doping played a critical role in the catalytic performance of the catalyst, N- and O-doped carbon with different N/C ratios (0.026, 0.043 and 0.050) were prepared. The doped nitrogen species are similar in all samples while only small amount of quaternary N was found on the N- and O-doped carbon with N/C rations of 0.026 and 0.050 (
[0053] Further study demonstrated that oxygen doping was also necessary to achieve the high selectivity of H.sub.2O.sub.2. Once the oxygen species were reduced by hydrogen reduction, the carbon catalyst become much more active with an onset potential of 0.8V (vs. RHE) (
B5) H.sub.2O.sub.2 Disinfection Results
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[0055] As H.sub.2O.sub.2 is an environmentally benign strong oxidant for water disinfection, electrochemical in situ and ex situ water disinfection experiments were carried out with our highly active N- and O-doped carbon catalyst in PBS solution (pH=7). The Gram-negative bacterium E. coli was used as model bacteria in all the experiments. The bacterial concentration at each time point of the experiment was normalized to the starting concentration and the results are shown in
[0056] In conclusion, we have demonstrated the synthesis of novel nitrogen doped mesoporous carbon which showed efficient electrocatalytic activity toward ORR and highly selective (96%) for H.sub.2O.sub.2 production in neutral condition. The effects of dopants (N and O) in the carbon catalysts on the catalytic activities were carefully investigated, and a synergetic effect of nitrogen and oxygen species in the carbon catalyst was attributed to the high activity and selectivity for H.sub.2O.sub.2 production via electrochemical ORR. In addition, an excellent water disinfection performance with efficiency >99.999% was demonstrated by using our electrochemically generated H.sub.2O.sub.2. Such an excellent performance shows great potential in the application of drinking water disinfection.
B6) Methods
[0057] B6a) Reagents: Ethylenediaminetetraacetic acid (EDTA), Potassium hydroxide (KOH), Monosodium phosphate (NaH.sub.2PO.sub.4) and Disodium phosphate (NaH.sub.2PO.sub.4) were purchased from Sigma Aldrich. Hydrochloride acid (HCl) and ethanol were purchased from Fisher Chemical. High purity Ar (99.999%), O.sub.2(99.998%) and N.sub.2 (99.99%) were purchased from Airgas. Ultrapure water (Millipore, 18 Mcm). All reagents were used as received without further purification.
[0058] B6b) Synthesis of N- and O-doped carbon catalysts: In a typical synthesis of N- and O-doped carbon catalyst, 2 g of EDTA and 4 g of KOH were mixed together and grinded for 10 min in the mortar. The well-mixed mixture was transferred into a combustion boat and then calcined in tube furnace at 700 C. under argon atmosphere for 2 hours. The sample was ramped from room temperature to 700 C. with a ramping rate of 10 C./min. After calcination, the product was washed with deionized water and 0.5 M hydrochloride acid solution to remove KOH and then dried in vacuum oven at 60 C. overnight.
[0059] B6c) Materials characterization: TEM studies were performed on a TECNAI F-20 high-resolution transmission electron microscopy operating at 200 kV. The samples were prepared by dropping ethanol dispersion of samples onto 300-mesh carbon-coated copper grids and immediately evaporating the solvent. SEM studies were performed on FEI XL30 Sirion to characterize the morphology and microstructure of the carbon catalysts. X-ray diffraction (XRD) measurements were recorded on a PANalytical Xpert PRO diffractometer using Cu K.sub. radiation, operating at 40 kV and 30 mA. X-ray photoelectron spectroscopy (XPS) measurements were carried out on SSI SProbe XPS spectrometer with Al K.sub. source (1486.6 eV). Binding energies reported herein are with reference to C (1s) at 284.5 eV. Electrochemical studies were carried out in a standard three-electrode cell connected to a Biologic VMP3 multi-channel electrochemical workstation. Counter electrode was an ultrapure graphite rod (6 mm in diameter) and reference electrode was a Ag/AgCl electrode. Working electrode was a rotating ring-disk electrode (RRDE) with Pt ring and glassy carbon disk (GC, =5 mm) purchased from Pine Instrument, Inc. Rotating rate was fixed at 1600 rpm. Electrochemical cell was placed at room temperature.
[0060] B6d) Electrochemical measurement: Before loading the carbon catalyst onto the electrode, the Pt ring which is used to detect H.sub.2O.sub.2 was first cleaned by running cyclic voltammetry (CV) in 0.1 M PBS solution (pH=7) at the potential between 0.51.1 V (vs. RHE) with a scan rate of 500 mV/s until the Pt ring is clean and CV curve is stable. To deposit the catalyst onto the GC disk electrode, 10.0 mg of carbon catalyst was dispersed in 0.5 mL isopropanol, 0.5 mL ethanol, and 50 L 5 wt % Nafion solution and ultrasonicated for 1 hour to form a uniform catalyst ink. Then, 3.0 L of the ink was dropped onto the GC disk of the RRDE, resulting in a catalyst loading of 153 g cm.sup.2. The electrolyte 0.1 M PBS was bubbled with ultrapure oxygen at 60 mL/min for 15 min. The GC disk electrode was subjected to potential cycling between 0.25 to 1.1 V (vs. RHE) at a scan rate of 20 mV s.sup.1 with rotating rate of 1600 rpm. 85% of solution ohmic drop (i.e., IR drop) was compensated. The background capacitive current was recorded in the same potential range and scan rate, but in N.sub.2-saturated electrolyte. The current recorded in O.sub.2-saturated solution was corrected by the background current of N.sub.2 to yield ORR current of the tested catalyst. To detect the yield of H.sub.2O.sub.2, the ring potential was set to 1.2 V (vs. RHE) to oxidize the H.sub.2O.sub.2 transferred from GC disk electrode. The H.sub.2O.sub.2 yield was calculated by following equation (Eq. 1):
[0061] Where, I.sub.D and I.sub.R are the disk and ring currents, respectively, and N.sub.0 is the ring collection efficiency. The N.sub.0 was determined to be 0.254 in a solution of 10 mM potassium ferricyanide K.sub.3Fe(CN).sub.6+1.0 M KNO.sub.3.
[0062] B6e) H.sub.2O.sub.2 concentration measurement: The H.sub.2O.sub.2 concentration was measured by traditional cerium sulfate Ce(SO.sub.4).sub.2 titration method according to the reported literature. Yellow solution of Ce.sup.4+ would be reduced by H.sub.2O.sub.2 to colorless Ce.sup.3+. Based on this color change, the concentration of Ce.sup.4+ before and after reaction can be measure by UV-vis. The wavelength used for the measurement is 316 nm. According to the reaction below:
2Ce.sup.4++H.sub.2O.sub.2.fwdarw.2Ce.sup.3++2H.sup.++O.sub.2
The concentration of H.sub.2O.sub.2 (N) can be determined by:
N=2N.sub.Ce.sub.
Where T.sub.Ce.sub.
The procedure was as follow: prepare 1 mM Ce(SO.sub.4).sub.2 solution. 33.2 mg Ce(SO.sub.4).sub.2 was dissolved in 100 mL 0.5 M sulfuric acid solution to form a yellow transparent solution. To obtain the calibration curve, H.sub.2O.sub.2 with known concentration was added to Ce(SO.sub.4).sub.2 solution and measured by UV-vis. Based on the linear relation between the signal intensity and H.sub.2O.sub.2 concentration (0.21.2 mM), the H.sub.2O.sub.2 concentrations of samples can be obtained. The concentration of H.sub.2O.sub.2 was also determined by using the commercial available hydrogen peroxide testing strip (purchased from Sigma Aldrich).
[0063] B6f) Water disinfection: Bacteria (E. coli (JM109, Promega and ATCC K-12)) was cultured to log phase, harvested by centrifugation at 900 g, washed twice with deionized (DI) water and suspended in DI water to 106 c.f.u. ml.sup.1 (colony forming units per ml). Bacterial concentrations were measured at different times of illumination using standard spread-plating techniques. Each sample was serially diluted and each dilution was plated in triplicate onto trypticase soy agar and incubated at 37 C. for 18 h.
B7) Supplemental Figure Descriptions
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