Shock Absorber with Multiple Damping Laws
20230235809 · 2023-07-27
Inventors
Cpc classification
F16F2222/12
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16F9/464
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16F9/182
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16F9/3228
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16F9/342
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16F9/44
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16F9/18
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16F2228/066
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16F9/3415
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16F9/3488
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16F9/3221
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16F9/468
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F16F9/516
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16F9/342
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16F9/44
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
The present invention relates to a shock absorber with multiple damping laws including a regulating body with a primary valve and a secondary valve, and an activating shaft with a plurality of channels, the activating shaft being housed in an axial orifice of a piston pin that incorporates a plurality of orifices intended to align by rotation of the activating shaft with the channels to determine a damping law and, with the second orifice in direct communication with the regulating body, wherein the regulating body includes a floating piston that has a toroidal configuration and is made of an elastic material, so that it gradually transfers a force to the primary valve depending on the pressure to which it is subjected.
Claims
1. A shock absorber with multiple damping laws comprising a regulating body with a primary valve and a secondary valve, and an activating shaft with a plurality of channels, the activating shaft being housed in an axial orifice of a piston pin that incorporates a plurality of orifices intended to align by rotation of the activating shaft with the channels to determine a damping law and, with the second orifice in direct communication with the regulating body, wherein the regulating body comprises a floating piston that has a toroidal configuration and is made of an elastic material, so that it gradually transfers a force to the primary valve depending on the pressure to which it is subjected.
2. The shock absorber with multiple damping laws, according to claim 1, wherein the channels of the activating shaft are configured as: a first channel, with a length which communicates the first orifice with a second orifice, and a second channel, with a length which communicates the first orifice with the free end of the activating shaft.
3. The shock absorber with multiple damping laws, according to claim 1, wherein the orifices of the piston pin are configured as: a first orifice, which communicates the traction chamber with the axial orifice of the piston pin, a second orifice, which communicates the axial orifice of the piston pin with the compression chamber through the regulating body, and a leakage orifice, which communicates the traction chamber with the axial orifice of the piston pin.
4. The shock absorber with multiple damping laws, according to claim 1, wherein the piston pin comprises a second leakage orifice, located as an extension of the leakage orifice, with a larger passage section.
5. The shock absorber with multiple damping laws, according to claim 1, wherein it comprises a slide located between the flexible floating piston and the primary valve capable of sliding along the piston pin with the function of transmitting the force received from the floating piston to the primary valve in a configurable diameter and to protect the floating piston.
6. The shock absorber with multiple damping laws according to claim 1, wherein it comprises two regulating bodies, one located on each side of the piston, so that the shock absorber can work according to different damping laws for compression and extension.
7. The shock absorber with multiple damping laws, according to claim 1, wherein it comprises an actuator, housed in a rod of a piston and activated by means of a cable, attached to the activating shaft, so that the selection of the damping law is carried out automatically.
8. The shock absorber with multiple damping laws, according to claim 1, wherein it comprises a stem attached to the activating shaft as an extension, so that the selection of the damping law is carried out by manual action.
9. The shock absorber with multiple damping laws, according to claim 1, wherein the free end of the activating shaft has a longitudinal extension with a semicircular cross-section and the axial orifice incorporates an end orifice with an oblong section offset with respect to the activating shaft, so that the movement of the activating shaft is limited to a quarter of a turn, as the walls of the end orifice act as a mechanical stop with the extension of the activating shaft.
10. The shock absorber with multiple damping laws, according to claim 1, wherein it comprises a rotation limiting plate which incorporates a window with a geometry of three quarters of a circle, a section of the end of the activating shaft for attachment to the actuator has a semicircular section and passes through the window of the rotation limiting plate, so that the rotation of the activating shaft is limited to a maximum of 90°.
11. The shock absorber with multiple damping laws, according to claim 1, wherein the extension is a modified extension with a quarter-circle cross-section, and comprises a disc fixed to the end of the piston pin and pressed by a spring with an orifice in the form of a semicircle through which the modified extension passes, so that the free movement of the activating shaft is limited to a quarter of a turn and can rotate an additional quarter of a turn by dragging the disc against friction generated by the pressure of the spring.
12. The shock absorber with multiple damping laws, according to claim 1, wherein it comprises an additional regulating body located in concatenation with the regulating body, the regulating body being connected to the second orifice and the additional regulating body being connected to an additional second orifice.
13. The shock absorber with multiple damping laws, according to claim 12, wherein the additional regulating body is located in a position further away from the traction chamber.
14. The shock absorber with multiple damping laws, according to claim 12, wherein the actuating shaft comprises a third channel, with a length which communicates the first orifice with the two outlet orifices.
15. The shock absorber with multiple damping laws, according to claim 12, wherein the piston pin comprises a third leakage orifice, with a smaller passage section than that of the first orifice.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0043] To complete the description of the invention, and for the purpose of helping to make the features thereof more readily understandable, according to a preferred exemplary embodiment thereof, a set of drawings is included wherein, by way of illustration and not limitation, the following figures have been represented:
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[0061] A list of the references used in the figures is provided below: [0062] 1. Outer casing. [0063] 2. Inner tube. [0064] 3. Rod. [0065] 4. Piston. [0066] 5. Traction chamber. [0067] 6. Compression chamber. [0068] 7. Compensation chamber. [0069] 8. Oil level. [0070] 9. Gas. [0071] 10. Oil. [0072] 11. Compression valve. [0073] 12. Regulating body. [0074] 12′. Additional regulating body. [0075] 13. Floating piston. [0076] 13′. Additional floating piston. [0077] 14. Primary valve. [0078] 15. Secondary valve. [0079] 15′. Additional secondary valve. [0080] 16. First channel. [0081] 17. Second channel. [0082] 18. Third channel. [0083] 20. Actuator. [0084] 21. Activating shaft. [0085] 22. Actuator cable. [0086] 23. Actuator body. [0087] 24. Extension for two positions. [0088] 25. Extension for three positions. [0089] 26. First seal. [0090] 27. Second seal. [0091] 28. Conduit. [0092] 30. Piston pin. [0093] 31. First orifice. [0094] 32. Second orifice. [0095] 32′. Additional second orifice. [0096] 33. Leakage orifice. [0097] 34. Second leakage orifice. [0098] 35. Third leakage orifice. [0099] 36. Axial orifice. [0100] 37. End orifice. [0101] 38. Spring. [0102] 39. Disc. [0103] 40. Access channel. [0104] 41. Regulating body chamber. [0105] 42. Primary permanent passage. [0106] 43. Secondary permanent passage. [0107] 44. Regulating body casing. [0108] 45. Rotation limiting plate. [0109] 46. Separation bushing. [0110] 47. Slide. [0111] 48. Flat face of the piston pin.
DESCRIPTION OF THE INVENTION
[0112] The present invention discloses a shock absorber capable of selecting up to four different damping laws. It can be activated automatically or by manual means from the outside. To do this, it incorporates an activating shaft (21) attached to an actuator (20) that is connected by a cable (22) to a connector, in the case of automatic selection, or attached directly to a mechanism, not depicted in the figures, in the case of manual selection. The damping law is selected simply by rotating the activating shaft (21) to the appropriate position as will be described below, to hydraulically connect the appropriate orifices (31, 32, 32′, 33, 34, 35, 36) with the appropriate channels (16, 17, 18).
[0113] Both the connector and the mechanism are known in the state of the art and are attached to the corresponding devices so that the selection of the appropriate damping law can be carried out.
[0114] On the other hand, a twin-tube shock absorber, with an outer casing (1) and an inner tube (2) inside which the piston (4) is located, has been considered, although it could be extended to other types of shock absorber such as a monotube or a triple tube shock absorber.
[0115]
[0116] In turn,
[0117]
[0118] There are no functional differences between these two embodiments. The embodiment of
[0119]
[0120] In addition, the piston pin (30) also incorporates a first orifice (31), which communicates with the traction chamber (5), a second orifice (32), which communicates with the regulating body (12), a leakage orifice (33), rotated with respect to the first orifice (31), a second leakage orifice (34) with a larger section than the leakage orifice (33) to pass through the piston pin (30), and an axial orifice (36) for housing the activating shaft (21), with which all the previous orifices (31, 32, 33, 34) communicate. This figure also shows the configuration of the activating shaft (21), which has a circular cross-section. It incorporates a first recess which defines a first channel (16) and a second recess which is preferably, though not necessarily, located in a diametrically opposite position, and which defines a second channel (17). The recess of the second channel (17) is preferably larger than that of the first channel (16), in order to generate a lower pressure drop upon passage of the fluid flow volume.
[0121] The first channel (16) has a location and length such that it completely communicates the inlet orifice (31) and outlet second orifice (32), but without reaching the free end of the activating shaft (21).
[0122] In turn, the second channel (17) has a location which is preferably, though not necessarily, diametrically opposite the first channel (16) and, like the first channel (16), completely communicates the first orifice (31) and the second orifice (32), but with the difference that the length of this second channel (17) reaches the free end of the activating shaft (21).
[0123] On the other hand, regarding the regulating body (12), it should be noted that when the shock absorber is in the rest position, the floating piston (13) does not contact the primary valve (14).
[0124] The action of the shock absorber of the invention in an extension movement is described below when it is operating according to the different laws. In this situation, the fluid is branched, so that one part follows a lateral path passing from the traction chamber (5) to the compression chamber (6) passing through the through conduit (28) that passes through the piston (4) and the primary permanent passage (42), or also through the primary valve (14) when it opens after a certain speed of the fluid, while another part of the fluid follows a central path, passing through the piston pin (30). The lateral path passing through the piston (4) occurs in all the damping laws and is the usual path in a conventional shock absorber and can only be affected in terms of flow of volume when the passage is more or less closed, while the central path through the piston pin (30) will be described in detail below in the different damping laws.
[0125]
[0126] The first advantage is that the flexible floating piston (13) is better protected in its operation, since it is perfectly encapsulated in all directions by rigid walls. Thus, it can work with higher pressures/forces without the risk of breaking due to lack of resistance or aging caused by the successive application of work cycles.
[0127] The second advantage is that it allows to choose the diameter of the primary valve (14) to which the force generated in the flexible floating piston (13) is transferred. In this way, a degree of freedom is gained to establish the level of coupling between the regulating body (12) and the primary valve (14). Therefore, the level of progressiveness (rounding) in the damping force during the opening of the primary valve (14) can be modulated in the hard law, which is achieved by making the floating piston (13) flexible.
[0128]
[0129]
[0130] On the one hand, the conduit (28) communicates with the compression chamber (6) through the primary valve (14), which has a primary permanent passage (42).
[0131] On the other hand, the first channel (16) is attached to the access channel (40) through the second orifice (32), allowing fluid to enter the regulating body chamber (41).
[0132] Additionally, the fluid can escape from the regulating body chamber (41) towards the compression chamber (6) through the secondary valve (15), which has a secondary permanent passage (43).
[0133] Although the permanent passages (42, 43) are always open, regardless of whether the primary valve (14) or secondary valve (15) are closed, they are actually optional and might not exist. In either of the two cases, as the pressure of the fluid increases, the corresponding valve (14, 15) will open, increasing the passage section for the circulation of the fluid.
[0134] Thus, when there is a secondary permanent passage (43) or when the pressure is sufficient to open the secondary valve (15), while part of the fluid goes directly to the compression chamber (6), a part of this fluid enters the regulating body chamber (41), acting on the floating piston (13) to exert pressure on the primary valve (14), which tends to close, making it difficult for the fluid to pass through the conduit (28) of the piston (4) with a closure of the conduit (28) which is proportional to the force created by this pressure. This
[0135] In a preferred embodiment, the floating piston (13) is a deformable elastic element, for example, made of rubber, and has a toroidal configuration. In this way, in the instant that the floating piston (13) contacts the primary valve (14), it transmits the force in the contact area, normally in the central area of the valve (14). However, as the pressure increases, the floating piston (13) deforms, transmitting force over a larger surface and tending to be moved towards the outer diameter of the valve (14). This is because the oil can escape freely between the secondary valve (15) and the regulating body casing (44) of the regulating body (12), but not in the rest of the spaces that contact the floating piston (13), where the oil, which is essentially incompressible, is trapped. This deformation can be seen in the detail in
[0136]
[0137]
[0138] In this way, the fluid enters through the first orifice (31) to circulate through the second channel (17) and exits mostly through the opening at the end of the axial orifice (36) of the piston pin (30) until it reaches the compression chamber (6). A minimal part of the oil flow is diverted through the second orifice (32) towards the regulating body chamber (41). However, the enormous resistance to the passage of fluid offered by the second orifice (32), especially due to the access channel (40), when compared with the opening at the end of the axial orifice (36), makes this flow negligible and lacking in force to move the floating piston (13). This absence of effect is facilitated by the interposition of the floating piston (13), as an element that transmits the pressure of the regulating body (12) towards the primary valve (14). In the absence of the floating piston (13), there would be a direct pressure transfer in the regulating body (12) which, even with minimal oil flow, would be able to exert a certain closing pressure on the primary valve (14). In such a case, the soft law would generate more damping force than the intermediate law from a certain piston (4) speed.
[0139]
[0140] As indicated in
[0141]
[0142] The first modification consists of incorporating an additional regulating body (12′), with the corresponding additional floating piston (13′), additional secondary valve (15′) and additional second orifice (32′), so that the compression chamber (6) incorporates two regulating bodies (12, 12′) instead of one.
[0143] The second modification consists of suppressing the second leakage orifice (34). The third modification is related to the first orifice (31) and the second orifice (32) of the piston pin (30). In this way, there is incorporated a third leakage orifice (35), located as an extension of the already existing first orifice (31), although with a substantially smaller passage section, and also an additional second orifice (32′) located in correspondence with the additional regulating body (12′).
[0144] Both the first channel (16) and the second channel (17) maintain their lengths, that is, the first channel (16) has such a length that it communicates the first orifice (31) and the second orifice (32), while the second channel (17) has such a length that it communicates the first orifice (31) with the free end of the activating shaft (21). In addition, the activating shaft (21) incorporates a third channel (18) which communicates the first orifice (31) with the two second orifices (32, 32′), but without reaching the free end of the activating shaft (21). In addition, it is located between the first channel (16) and the second channel (17) in an anticlockwise direction seen from the free end of the activating shaft (21), and preferably in symmetry.
[0145] Thus,
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[0150] For low-speed movements of the piston (4), the invention allows different levels of damping force to be selected by means of a fixed permanent leakage, which can be included or not through relief discs in the valves, and a variable permanent leakage that is enabled or not depending on the damping law defined by the activating shaft (21), and the first orifice (31) with the leakage orifice (33), on the one hand, and the second orifice (32) with the axial orifice (36), on the other hand, as inlet and outlet orifices for fluid from the piston pin (30), respectively, in the compression phase. The modification of the permanent passage in the piston (4) also partially affects the damping force for low-speed compression movements of the piston (4), as shown in the curves of
[0151] For medium- and high-speed movements of the piston (4), the activating shaft (21) activates or deactivates the oil flow towards the regulating body (12), causing the level of damping force from the opening of the primary valve (14) to increase or decrease, with an approximately equal slope for all grades.
[0152] In the case of having a shock absorber operating both for extension and compression, such as the one depicted in
[0153]
[0154] On the one hand, the free end of the activating shaft (21) has a longitudinal extension (24) to go from having a circular cross-section to having a semicircular section, the section having been lowered by half.
[0155] On the other hand, the axial orifice (36) is modified at the free end to go from having a circular section to being an end orifice (37) with a configuration defined by an orifice with an oblong and offset section.
[0156] The end orifice (37) has a length such that it houses at least part of the extension (24) of the activating shaft (21). In this way, the movement of the activating shaft (21) is limited to ninety degrees, a quarter of a turn, as the walls of the end orifice (37) act as a mechanical stop, preventing the extension (24) from advancing further. This is depicted in section A-A, taken at two different moments of rotation of the activating shaft (21), in such a way that the rotation of the activating shaft (21) is limited so that the shock absorber can only pass from a hard law to an intermediate law, and vice versa, that is, from the situation shown in
[0157] This construction is advantageous due to its simplicity and because it makes it possible to control the position of the orifices of the piston pin (30) with respect to the channels of the activating shaft (21) with the same part, the actuator (20) itself.
[0158]
[0159] The flat faces (48) of the piston pin (30), in any of the embodiments of the invention, have the function of absorbing the dimensional variations in the axial direction that are generated with the tolerances of the parts and, mainly, with the variation in the number and thickness of the piston (4) valves.
[0160]
[0161] In this way, control of the position of the shock absorber is achieved for three hard, intermediate and soft laws.
[0162] To control 90° rotation, the position generated by the intermediate law, a mechanism made up of a disc (39) and a spring (38) is introduced. The disc (39) is mounted on the piston pin (30) by means of tabs, compressing the spring (38) in a predetermined position. The compression of the spring (38) generates a controlled contact force between the disc (39) and the piston pin (30) which, in turn, generates a controlled torque against rotation by friction.
[0163] As shown in
[0164] If the shaft is rotated up to 180°, the disc (39) is dragged, the crescent-shaped window of which allows a free rotation of 90° until reaching 180°. If it then returns to the 90° position, the shaft moves freely until, upon reaching the desired position, the increase in load due to contact of the shaft with the disc (39) is detected again. In this way, three angular positions can be controlled on the activating shaft (21), two of them by means of fixed mechanical stops and a third by means of a rotary stop.
[0165] Lastly, it must be noted that the present invention must not be limited by the embodiment described herein. Other configurations may be carried out by those skilled in the art based on the present description. Accordingly, the scope of the invention is defined by the following claims.